Lincoln Electric Pro-MIG 175 Operator'S Manual Download Page 31

F-1 

F-1 

WIRING DIAGRAMS

         W

IR

IN

G

 D

IA

G

R

A

M

W

ARNING

HIG

H VOLTAGE

can kil

l

O

nly qu

ali

fied perso

ns sh

ould inst

all,

 us

e or

 service

 th

is mach

in

e.

Do not ope

rate wit

co

ve

rs

 r

em

ov

ed

.

Di

sc

on

nec

t inpu

t po

we

r by

 u

nplug

ging po

we

r co

rd be

fo

re se

rvicing

.

D

o n

ot

 to

uc

el

ec

tr

ic

al

ly

 li

ve

 pa

rt

s

     B

M2

01

43

ELECTRICAL S

Y

M

B

OLS 

P

ER E153

7

CAVITY NUMB

ERING S

E

QUENC

E

( COM

PONENT 

SID

E OF 

BOARD )

539

541

213

GUN TR

IGGER

THERMO

ST

A

T

20

8

5K

WIRE SPEED

R2

(W

)

(B

)

N.

C.

20

9

214

21

1

WINDI

NG

24V

AUXILIAR

Y

F

AN MOT

OR

H2

541

204

203

20

9

20

8

53

9

213

21

4

1

2

34

LATCH

5

6

78

91

0

12

3

4

5

6

7

89

10

GA

S

SOLENOID

CONTROL

 P.C. BO

ARD

J1

CR

1

H1

H2

LS1

H2

H2

D3

20

4

204

204

20

3

20

3

20

3

C1

40V

u

20

3

20

4

-

+

G

UN CAB

L

E

CONDUCT

O

R

BL

O

C

K

TO

WO

R

K

T1

N.B.

N.A.

X1

20

2

X2

S2

SEL

ECT

OR

SWITCH

OUT

PUT

CHOK

E

X4

X5

+

H1

N.A.  

DIODE

S D1,

D

3

,D

5 & D

7

 ARE MOUNTED

ON THE OUT

SID

E H

EAT

SINK.

D1

D5

D2

D6

D7

D4

D8

X3

X6

204

204

203

20

3

H2

N.O.

2

0

8V/6

0

H

Z

A

H3

23

0V/6

0HZ

A

N.

C.

A

H3

 C

UST

OM

ER 

VOLTA

GE R

ECONN

ECTION FOR DUAL VOLTA

G

E

 M

ACHINE

TO EARTH 

GROUND

PER NATI

ONAL, LO

CAL

OR OTHER 

APPLICA

BLE

EL

ECTRICAL CODE

S.

G

N.

D.

N.

D.

211

THERMO

ST

AT

+

-

MACHINE

S AR

E SHI

PPED FROM F

ACT

ORY CONNECT

ED FOR 2

3

0V A

S

 SHO

WN.  TO CON

NECT W

ELDER FOR

2

0

8V INPUT, 

 D

ISCONNECT W

ELDER FROM INPUT P

O

WER, REMO

VE CASE 

SID

E, REM

OVE LE

AD M

ARKED "H

1"

FROM CR

1.

  

REMO

VE TAPE 

SECURING 

H3 TO 

LEAD 

SL

EEVING 

AND CON

NECT H

3

 TO 

CR

1.

  I

NSULAT

E

UN

US

ED H1

 LEAD FOR 3

0

0V WITH EL

ECTRICAL TA

PE AND S

ECURE TO LE

AD SL

EEVING.  REINST

ALL 

CASE

SID

E BEFOR

E CONNECTING INPUT PO

W

ER.  RECONNECTION TO 

2

3

0V IS RE

VERSE OF 

ABO

VE PROC

EDURE.

SEE INS

TRU

CTION MANUAL FOR 

DET

AILS.

  

H1

(23

0V)

 H3

(20

8V)

LE

AD COLOR 

CODE:

B-

BL

AC

K

W-

WHIT

E

(MOUNT

ED TO

SEC. COI

L)

(MOUNT

ED TO

DIODE HE

AT

SIN

K)

WIRE

FE

ED

MOTOR

CIRC

UIT

BREAKER

N.B.  

DIODE

S D2,

D4,

D6 & D

8

 ARE MOUNTED ON THE INSIDE

   

 HEAT

SIN

K, WHICH 

IS CLOS

EST TO THE C

ENT

ER 

PAN

EL.

  

CASE

GROUND

ING

  STUD

N.C.

  

COMP

ONENT 

VI

EWED FROM RE

AR.

  S1

ON-O

FF

SWITCH

93

,00

0

    

f

N.

D.

  BOLT

ED 

ALUMIN

UM 

CONNECTIONS RE

QUIRE T1

2

8

3

7 JOINT

   

 COMP

OUND

 (DOW CORNI

NG 3

4

0)  WHEN RE

ATTACHING.

J1

NOTE:  This diagram is for reference only. It may not be accurate for all machines covered by this manual. The

specific diagram for a particular code is pasted inside the machine on one of the enclosure panels.

Pro-MIG 175 WIRING DIAGRAM

Pro-MIG 175

Summary of Contents for Pro-MIG 175

Page 1: ...AFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 11009 Sales and Service through Subsidiaries and Distributors Worldwid...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of S...

Page 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...i s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pan t...

Page 6: ...ion below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __________...

Page 7: ...trols and Settings B 2 Welding Operations B 3 Wire Loading B 3 Wire Threading B 4 Making a Weld B 5 Process Guidelines B 5 Chaning Over to Feed Other Wire Sizes B 6 Welding with GMAW B 6 Welding with...

Page 8: ...ABLE AND FUSE SIZES Height Width Depth Weight 12 0 in 9 75 in 16 5 in 57 Ibs 305 mm 248 mm 419 mm 25 9 kg PHYSICAL DIMENSIONS Standard Voltage Frequency Input Current 230V 60Hz 20 Amps Rated Output 20...

Page 9: ...211 MP 7 Hand shield with filter plate and lens 8 Adjustable mixed Gas Regulator Hose 9 Instructional video 10 Gasless Nozzle For available options and accessories refer to the Accessories Section of...

Page 10: ...machine may topple over if this procedure is not fol lowed OUTPUT CONNECTIONS Refer to Figure A 2 1 Work Cable Access Hole 2 Gun Cable and Control Lead Access Hole 3 Connector Block 4 Gun Trigger Lead...

Page 11: ...h the Gun Cable and Control Lead Access Slot 2 in the case front The leads are to be routed up the inside of the case front behind the gas line 3 Insert the connector on the gun conductor cable throug...

Page 12: ...nd to the machine Gas Solenoid Inlet Fitting 5 8 18 female threads for CGA 032 fitting Make certain the gas hose is not kinked or twisted 5 Reinstall case side before connecting input power INPUT CONN...

Page 13: ...ug from receptacle before working inside Pro MIG 175 Use only grounded receptacle Do not touch electrically hot parts inside Pro MIG 175 Have qualified personnel do the maintenance and troubleshooting...

Page 14: ...and the Innershield process self shielded flux cored or FCAW A convenient chart is mounted inside the wire feed section door for setting welding procedures for 24 gauge 60 mm through 5 16 8 0 mm mild...

Page 15: ...machine The welding output and wire feeder remain off until the gun trigger is pressed 2 Voltage Control A 5 posi tion tap selector switch gives full range adjustment of power source output voltage Do...

Page 16: ...plastic wire spool spin dle The spindle can be stored in the wire feed com partment A 4 100 mm diameter spool is mounted directly on the 5 8 16 mm diameter shaft and held in place with the previously...

Page 17: ...excessively turn the pressure adjustment counter clockwise to reduce distortion of the wire Slightly less pressure may be required when using 0 023 0 025 0 6 mm wire If the drive roll slips while feed...

Page 18: ...welding release the gun trigger and then pull the gun away from the work after the arc goes out FIGURE B 6 10 When no more welding is to be done close valve on gas cylinder if used momentarily operate...

Page 19: ...se 20 25 CFH 10 12 I min when welding out of position or in a drafty location 3 Keep the cylinder valve closed except when using the Pro MIG 175 When finished welding a Close the cylinder valve to sto...

Page 20: ...B 7 B 7 APPLICATION CHART Pro MIG 175...

Page 21: ...ee Innershield FCAW Conversion in this sec tion for installation instructions and MAINTE NANCE section for proper feeding component con figuration and installation 3 K664 2 Aluminum Feeding Kit This k...

Page 22: ...ed and install gasless nozzle To remove simply unscrew 5 Load wire into machine and thread into gun and cable per Welding Wire Loading section Note 1 The factory installed gun liner will feed 025 035...

Page 23: ...passages causing the welder to run hot Blow dirt out of the welder with low pressure air at regular intervals to eliminate excessive dirt and dust build up on interval parts WIRE FEED COMPARTMENT 1 W...

Page 24: ...n tube from gun remove gas nozzle or gasless nozzle and remove diffuser from gun tube Remove both collars from each end of the gun handle and separate the handle halves Loosen the locking nut holding...

Page 25: ...ng loaded pressure arm 1 and lift the idle roll arm away 2 from the drive roll 3 3 Turn the power switch to ON marked I 4 Set the wire speed to minimum and jog the drive unit with the trigger switch u...

Page 26: ...rchangeability of liners Once a liner has been cut for a particular gun it should not be installed in anoth er gun unless it can meet the liner cutoff length requirement Refer to Figure D 2 1 Remove t...

Page 27: ...E CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Page 28: ...n the ON position 3 Make sure circuit breaker is reset 1 The thermostat may be tripped due to overheating Let machine cool Weld at lower duty cycle 2 Check for obstructions in air flow 3 Check Gun Tri...

Page 29: ...vice Facility FEEDING PROBLEMS If for any reason you do not understand the test procedures or are unable to perform the tests repairs safely contact your LOCAL AUTHORIZED LINCOLN ELECTRIC FIELD SERVIC...

Page 30: ...See Installation sec tion Electrical Input Connections 2 Check for proper electrode polarity for process 3 Check gun tip for wear or dam age and proper size Replace 4 Check for proper gas and flow rat...

Page 31: ...AL LOCAL OR OTHER APPLICABLE ELECTRICAL CODES G N D N D 211 THERMOSTAT MACHINES ARE SHIPPED FROM FACTORY CONNECTED FOR 230V AS SHOWN TO CONNECT WELDER FOR 208V INPUT DISCONNECT WELDER FROM INPUT POWER...

Page 32: ...NOTES...

Page 33: ...NOTES...

Page 34: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 35: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 36: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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