Lincoln Electric POWERTEC i380 Operator'S Manual Download Page 29

English 27 English 

 

Figure 68. 

 
45. Fastening cap. 
46. Adjusting Allen screw M8. 
47. Pressing spring. 
 
Turning the Allen screw M8 clockwise increases the 
spring tension and you can increase the brake torque 
 
Turning the Allen screw M8 anticlockwise decreases the 
spring tension and you can decrease the brake torque. 
 
After finishing of adjustment, you should screw in the 
fastening cap again. 
 

Adjusting of Pressure Roll Force 

The pressure arm controls the amount of force the drive 
rolls exert on the wire. 
Pressure force is adjusted by turning the adjustment nut 
clockwise to increase force, counterclockwise to 
decrease force. Proper adjustment of pressure arm 
gives the best welding performance. 
 

 WARNING

 

If the roll pressure is too low the roll will slide on the wire. 
If the roll pressure is set too high the wire may be 
deformed, which will cause feeding problems in the 
welding gun. The pressure force should be set properly. 
Decrease the pressure force slowly until the wire just 
begins to slide on the drive roll and then increase the 
force slightly by turning of the adjustment nut by one 
turn. 
 

Inserting Electrode Wire into Welding 
Torch 

  Turn the welding machine off. 

  Depending on welding process, connect the proper 

gun to the euro socket, the rated parameters of the 
gun and of the welding machine should be matched. 

  Remote the nozzle from the gun and contact tip or 

protection cap and contact tip. Next, straighten the 
gun out flat. 

  Turn the welding machine on. 

  Hold the Cold Inch/Gas Purge Switch in the Cold 

Inch position. 

  When the switch is released spool of wire should not 

unwind. 

  Adjust wire spool brake accordingly. 

  Turn the welding machine off. 

  Install a proper contact tip. 

  Depending on the welding process and the type of 

the gun, install the nozzle (GMAW process) or 
protection cap (FCAW process). 

 

 WARNING

 

Take precaution to keep eyes and hands away from the 
end of the gun while the wire is being come out of the 
threated end. 

Changing Driving Rolls 

 

 WARNING

 

Turn the input power off before installation or changing 
drive rolls. 
 

POWERTEC i380C ADVANCED,  

is equipped with drive roll V1.0/V1.2 for steel wire. For 
others wire sizes, is available the proper drive rolls kit 
(see "Accessories" chapter) and follow instructions: 

  Turn the input power OFF. 

  Unlock 4 rolls by turning 4 Quick-Change Carrier 

Gear  [52]. 

  Release the pressure roll levers [53]. 

  Change the drive rolls [51] with the compatible ones 

corresponding to the used wire. 

 

 WARNING 

Be sure that the gun liner and contact tip are also sized 
to match the selected wire size. 
 

WARNING 

For wires with the diameter larger than 1.6mm, the 
following parts are to be changed: 

  The guide tube of the feeding console [49] and [50]. 

  The guide tube of the Euro Socket [48]. 

 

  Lock 4 new rolls by turning 4 Quick-Change Carrier 

Gear [52]. 

  Manually feed the wire from the wire reel, the wire 

through the guide tubes, over the roller and through 
the guide tube of Euro Socket into liner of gun. 

  Lock the pressure roll levers [53]. 

 

 

Figure 69. 

 

Summary of Contents for POWERTEC i380

Page 1: ...IM3102 04 2019 REV01 POWERTEC i380C ADVANCED OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...ference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased EN...

Page 3: ...dc FCAW 60 320A 30 0Vdc 100 240A 26 0Vdc 54Vdc peak 48Vdc RMS 40 380A 35 2Vdc SMAW 60 320A 32 8Vdc 100 240A 29 6Vdc WELDING CURRENT RANGE GMAW FCAW SMAW PTi380C ADVANCED 20A 380A 20A 380A 10A 380A REC...

Page 4: ...es with the impedance restrictions Consider the following guidelines to reduce electromagnetic emissions from the machine Connect the machine to the input supply according to this manual If disturbanc...

Page 5: ...or creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE Thi...

Page 6: ...r Accessories Installation and Operator Instructions Read this entire section before installation or operation of the machine Location and Environment This machine will operate in harsh environments H...

Page 7: ...e from a generator be sure to turn off welder first before generator is shut down in order to prevent damage to welder Output Connections Refer to points 3 4 and 6 of the Figures below Controls and Op...

Page 8: ...egulator can be purchased separately see Accessories chapter Internal Controls Figure 3 21 Cold Inch Gas Purge Switch This switch enables wire feeding or gas flow without turning on output voltage 22...

Page 9: ...r Procedure Spot Welding Settings 4 Step Start Procedure Cold Feed Brightness Level Restore Factory Setting View Software and Hardware Version Information A B Procedure USB Memory Check Mark Resignati...

Page 10: ...tton 37 or Right Knob 36 Use the Right Knob 36 to highlight the Configuration icon Press the Right Knob 36 to confirm decision Use the Right Knob 36 to highlight UI look icon Press the Right Knob 36 t...

Page 11: ...change Pinch Configuration Menu Setup User Setup WARNING The availability parameters depend on the selected welding program welding process Table 4 SMAW Welding Parameters Bar Symbol Description Weldi...

Page 12: ...se the Right Knob 36 to highlight the icon Support Press the Right Knob 36 to confirm the selection The Support Menu enables to get knowledge of the following points Accessories Rolls for aluminum wir...

Page 13: ...n icon which will be added to the Welding Parameters Bar 44 for example Run in WFS Figure 12 Press the Right Knob 36 to confirm the selection Run in WFS icon will drop Figure 13 WARNING To remove the...

Page 14: ...he machine will ramp up or down from the Start Procedure to the preset Welding Procedure Adjust time range from 0 seconds OFF to 10 seconds Crater Procedure controls the WFS or value in ampere units a...

Page 15: ...Save the following data can be save on a USB Memory Stick Table 7 Save and restore selection Symbol Description Current Welding Settings Advanced Parameters Configuration P menu M All welding program...

Page 16: ...USB Menu press the Left Button 37 or disconnect the USB Memory Stick from the USB receptacle Load restore the data from the USB Device to the machine memory To load the data from USB Memory Connect t...

Page 17: ...cess the Settings and Configuration Menu Press the Button 37 or Right Knob 36 to get access of Welding Parameters Bar Use the Right Knob 36 to highlight the icon Configuration Press the Right Knob 36...

Page 18: ...which will be changed Press the Right Knob 36 to confirm Use the Right Knob 36 to change the value Press the Right Knob 36 to confirm Figure 37 shows the effect of changing the values of parameters F...

Page 19: ...select numbers 0 9 Press Right Knob 36 to confirm first character of the password Next numbers are selected in the same method Note After setting last character system exit automatically Lock functio...

Page 20: ...job number The icon of chosen job will disappear from the lower part of the display Figure 48 Note The jobs which are disabled can not be using in Save memory function shown in Figure 49 job 2 is not...

Page 21: ...ameters Bar Also the Load Memory and Save Memory options will be blocked in this mode Set the Language user can choose interface language English Polish Finnish French German Spanish Italian Dutch Rom...

Page 22: ...of the device To set the configuration parameters Access to the Settings and Configuration Menu Use the Right Knob 36 to highlight the configuration menu icon Figure 58 Press the Right Knob 36 The Co...

Page 23: ...gain with procedure A IntegralTrigProc Allows switching between Procedure A and procedure B while welding with 4 stroke mode When in 2 step the system operates identical to the External Switch selecti...

Page 24: ...output will not be turned off if an arc is not established nor will output be turned off if an arc is lost The trigger can be used to hot feed the wire default If a value is set the machine output wi...

Page 25: ...figuration of the work and electrode sense leads Positive default Most GMAW welding procedures use Electrode Positive welding Negative Most GTAW and some inner shield procedures use Electrode Negative...

Page 26: ...s to special service functions WARNING Service Menu is available when USB storage device is connected Figure 62 Table 14 Service Menu Symbol Description Service weld logs Weld History SnapShot Service...

Page 27: ...ndent parameters and must be set by the user Procedure of begin welding of GMAW or FCAW SS process Determine the wire polarity for the wire to be used Consult the wire data for this information Connec...

Page 28: ...f using electrode connect the work lead 13 and the electrode holder with lead to output socket 3 or 4 and lock them See the Table 15 Table 15 Polarity Output Socket POLARITY DC The electrode holder wi...

Page 29: ...cap and contact tip Next straighten the gun out flat Turn the welding machine on Hold the Cold Inch Gas Purge Switch in the Cold Inch position When the switch is released spool of wire should not unw...

Page 30: ...but at least once a year Perform the routine maintenance and in addition Keep the machine clean Using a dry and low pressure airflow remove the dust from the external case and from the cabinet inside...

Page 31: ...r is not listed Contact the Lincoln Electric Service Department for any code number not listed Use the illustration of assembly page and the table below to determine where the part is located for your...

Page 32: ...1 0 1 2VT FI37 4PCS RED ORANGE KP14150 V12 16 ROLL KIT 1 2 1 6VT FI37 4PCS ORANGE YELL KP14150 V16 24 ROLL KIT 1 6 2 4VT FI37 4PCS YELL GREY KP14150 V09 11 ROLL KIT 0 9 1 1VT FI37 4PCS KP14150 V14 20...

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