Lincoln Electric POWERTEC i380 Operator'S Manual Download Page 28

English 26 English 

 WARNING 

The wire drive door and wire spool case have to be 
completely closed during welding. 
 

 WARNING

 

Keep the gun cable as straight as possible when welding 
or loading electrode through cable. 
 

 WARNING

 

Do not kink or pull cable around sharp corners. 
 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 
For non-synergic mode can set: 

  Wire Feed Speed, WFS 

 The 

welding 

voltage 

 Burnback 

Time 

 Run-in 

WFS 

  Preflow Time/ Postflow Time 

 Spot 

Time 

 2-Step/4-Step 

 Start 

Procedure 

 Crater 

Procedure 

 Wave 

Control: 

 Pinch 

 

Welding GMAW and FCAW Process in 
synergic mode CV

 

In synergic mode, the welding voltage is not set by user. 
The correct welding voltage will set by the machine’s 
software. 
This value was recalled on the basis of data (input data) 
had been loaded: 

  Wire Feed Speed, WFS. 

 
If it is needed, the welding voltage can be adjusted by 
the Right Control [36]. When the Right Control is rotated, 
the display will show a positive or negative bar indicates 
if the voltage is above or below the ideal voltage. 
 
Additionally can manually set: 

 Burnback 

 Run-In 

WFS 

  Preflow Time/ Postflow Time 

 Spot 

Time 

 2-Step/4-Step 

 Start 

Procedure 

 Crater 

Procedure 

 Wave 

Control: 

 Pinch 

 

Welding SMAW Process

 

POWERTEC i380 ADVANCED 

does not include the 

electrode holder with lead necessary for SMAW welding, 
but the one can be purchased separately. 
 
Procedure of begin welding of SMAW process:  

  First turn the machine off.  

  Determine the electrode polarity for the electrode to 

be used. Consult the electrode data for this 
information.  

  Depending on the polarity of using electrode, 

connect the work lead [13] and the electrode holder 
with lead to output socket [3] or [4] and lock them. 
See the Table 15. 

Table 15. Polarity 

   

 

Output Socket 

POLARITY 

DC (+) 

The electrode holder 

with lead to SMAW 

[4] 

 

Work lead 

[3] 

 

DC (+)

 

The electrode holder 

with lead to SMAW 

[3] 

 

Work lead 

[4] 

 

 

  Connect the work lead to the welding piece with the 

work clamp. 

  Install the proper electrode in the electrode holder. 

  Turn the input power ON. 

  Set the SMAW welding program. 

  Set the welding parameters. 

  The welding machine is now ready to weld. 

  By applying the principle of occupational health and 

safety at welding, welding can be begun. 

 
For SMAW program can set: 

 Welding 

current 

  Switch on / switch off the output voltage on the 

output lead 

 Wave 

Controls: 

 ARC 

FORCE 

 HOT 

START 

 

Loading the Electrode Wire 

  Turn the machine off. 

  Open the Right panel of the machine. 

  Unscrew the locking nut of the sleeve. 

  Load the spool with the wire on the sleeve such that 

the spool turns anticlockwise when the wire is fed 
into the wire feeder. 

  Make sure that the spool locating pin goes into the 

fitting hole on the spool. 

  Screw in the fastening cap of the sleeve. 

  Put on the wire roll using the correct groove 

corresponding to the wire diameter. 

  Free the end of the wire and cut off the bent end 

making sure it has no burr. 

 

 WARNING

 

Sharp end of the wire can hurt. 
 

  Rotate the wire spool anticlockwise and thread the 

end of the wire into the wire feeder as far as the Euro 
socket. 

  Adjust force of pressure roll of the wire feeder 

properly. 

 

Adjustments of Brake Torque of Sleeve 

To avoid spontaneous unrolling of the welding wire the 
sleeve is fitted with a brake. 
Adjustment is carried by rotation of its Allen screw M8, 
which is placed inside of the sleeve frame after 
unscrewing the fastening cap of the sleeve. 

 

Summary of Contents for POWERTEC i380

Page 1: ...IM3102 04 2019 REV01 POWERTEC i380C ADVANCED OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ...ference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased EN...

Page 3: ...dc FCAW 60 320A 30 0Vdc 100 240A 26 0Vdc 54Vdc peak 48Vdc RMS 40 380A 35 2Vdc SMAW 60 320A 32 8Vdc 100 240A 29 6Vdc WELDING CURRENT RANGE GMAW FCAW SMAW PTi380C ADVANCED 20A 380A 20A 380A 10A 380A REC...

Page 4: ...es with the impedance restrictions Consider the following guidelines to reduce electromagnetic emissions from the machine Connect the machine to the input supply according to this manual If disturbanc...

Page 5: ...or creates electric and magnetic fields EMF EMF fields may interfere with some pacemakers and welders having a pacemaker shall consult their physician before operating this equipment CE COMPLIANCE Thi...

Page 6: ...r Accessories Installation and Operator Instructions Read this entire section before installation or operation of the machine Location and Environment This machine will operate in harsh environments H...

Page 7: ...e from a generator be sure to turn off welder first before generator is shut down in order to prevent damage to welder Output Connections Refer to points 3 4 and 6 of the Figures below Controls and Op...

Page 8: ...egulator can be purchased separately see Accessories chapter Internal Controls Figure 3 21 Cold Inch Gas Purge Switch This switch enables wire feeding or gas flow without turning on output voltage 22...

Page 9: ...r Procedure Spot Welding Settings 4 Step Start Procedure Cold Feed Brightness Level Restore Factory Setting View Software and Hardware Version Information A B Procedure USB Memory Check Mark Resignati...

Page 10: ...tton 37 or Right Knob 36 Use the Right Knob 36 to highlight the Configuration icon Press the Right Knob 36 to confirm decision Use the Right Knob 36 to highlight UI look icon Press the Right Knob 36 t...

Page 11: ...change Pinch Configuration Menu Setup User Setup WARNING The availability parameters depend on the selected welding program welding process Table 4 SMAW Welding Parameters Bar Symbol Description Weldi...

Page 12: ...se the Right Knob 36 to highlight the icon Support Press the Right Knob 36 to confirm the selection The Support Menu enables to get knowledge of the following points Accessories Rolls for aluminum wir...

Page 13: ...n icon which will be added to the Welding Parameters Bar 44 for example Run in WFS Figure 12 Press the Right Knob 36 to confirm the selection Run in WFS icon will drop Figure 13 WARNING To remove the...

Page 14: ...he machine will ramp up or down from the Start Procedure to the preset Welding Procedure Adjust time range from 0 seconds OFF to 10 seconds Crater Procedure controls the WFS or value in ampere units a...

Page 15: ...Save the following data can be save on a USB Memory Stick Table 7 Save and restore selection Symbol Description Current Welding Settings Advanced Parameters Configuration P menu M All welding program...

Page 16: ...USB Menu press the Left Button 37 or disconnect the USB Memory Stick from the USB receptacle Load restore the data from the USB Device to the machine memory To load the data from USB Memory Connect t...

Page 17: ...cess the Settings and Configuration Menu Press the Button 37 or Right Knob 36 to get access of Welding Parameters Bar Use the Right Knob 36 to highlight the icon Configuration Press the Right Knob 36...

Page 18: ...which will be changed Press the Right Knob 36 to confirm Use the Right Knob 36 to change the value Press the Right Knob 36 to confirm Figure 37 shows the effect of changing the values of parameters F...

Page 19: ...select numbers 0 9 Press Right Knob 36 to confirm first character of the password Next numbers are selected in the same method Note After setting last character system exit automatically Lock functio...

Page 20: ...job number The icon of chosen job will disappear from the lower part of the display Figure 48 Note The jobs which are disabled can not be using in Save memory function shown in Figure 49 job 2 is not...

Page 21: ...ameters Bar Also the Load Memory and Save Memory options will be blocked in this mode Set the Language user can choose interface language English Polish Finnish French German Spanish Italian Dutch Rom...

Page 22: ...of the device To set the configuration parameters Access to the Settings and Configuration Menu Use the Right Knob 36 to highlight the configuration menu icon Figure 58 Press the Right Knob 36 The Co...

Page 23: ...gain with procedure A IntegralTrigProc Allows switching between Procedure A and procedure B while welding with 4 stroke mode When in 2 step the system operates identical to the External Switch selecti...

Page 24: ...output will not be turned off if an arc is not established nor will output be turned off if an arc is lost The trigger can be used to hot feed the wire default If a value is set the machine output wi...

Page 25: ...figuration of the work and electrode sense leads Positive default Most GMAW welding procedures use Electrode Positive welding Negative Most GTAW and some inner shield procedures use Electrode Negative...

Page 26: ...s to special service functions WARNING Service Menu is available when USB storage device is connected Figure 62 Table 14 Service Menu Symbol Description Service weld logs Weld History SnapShot Service...

Page 27: ...ndent parameters and must be set by the user Procedure of begin welding of GMAW or FCAW SS process Determine the wire polarity for the wire to be used Consult the wire data for this information Connec...

Page 28: ...f using electrode connect the work lead 13 and the electrode holder with lead to output socket 3 or 4 and lock them See the Table 15 Table 15 Polarity Output Socket POLARITY DC The electrode holder wi...

Page 29: ...cap and contact tip Next straighten the gun out flat Turn the welding machine on Hold the Cold Inch Gas Purge Switch in the Cold Inch position When the switch is released spool of wire should not unw...

Page 30: ...but at least once a year Perform the routine maintenance and in addition Keep the machine clean Using a dry and low pressure airflow remove the dust from the external case and from the cabinet inside...

Page 31: ...r is not listed Contact the Lincoln Electric Service Department for any code number not listed Use the illustration of assembly page and the table below to determine where the part is located for your...

Page 32: ...1 0 1 2VT FI37 4PCS RED ORANGE KP14150 V12 16 ROLL KIT 1 2 1 6VT FI37 4PCS ORANGE YELL KP14150 V16 24 ROLL KIT 1 6 2 4VT FI37 4PCS YELL GREY KP14150 V09 11 ROLL KIT 0 9 1 1VT FI37 4PCS KP14150 V14 20...

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