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A-3

INSTALLATION   

POWER WAVE® S350CE

A-3

SAfEtY PREcAUtIONS 

Read

this entire installation section before you

start installation.

ELECTRIC SHOCK can kill.

• Only  qualified  personnel  should

perform this installation.

• turn the input power Off at the 

disconnect  switch  or  fuse  box

before  working  on  this  equipment.  turn  off  the
input power to any other equipment connected to
the  welding  system  at  the    disconnect  switch  or
fuse box before working on the equipment.
• Do not touch electrically hot parts.
• Always  connect  the 

POWER WAVE® S350CE

grounding lug to a proper safety (Earth) ground.

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SELEct SUItABLE LOcAtION

The  POWER  WAVE®  S350CE  will  operate  in  harsh
environments.  Even  so,  it  is  important  that  simple
preventative measures are followed in order to assure
long life and reliable operation.

• The  machine  must  be  located  where  there  is  free

circulation  of  clean  air  such  that  air  movement  in
the  back,  out  the  sides  and  bottom  will  not  be
restricted. 

• Dirt  and  dust  that  can  be  drawn  into  the  machine

should be kept to a minimum. The use of air filters
on the air intake is not recommended because nor-
mal  air  flow  may  be  restricted.  Failure  to  observe
these precautions can result in excessive operating
temperatures and nuisance shutdown.

• Keep machine dry. Shelter from rain and snow. Do

not place on wet ground or in puddles.

• Do  not  mount  the  POWER  WAVE®  S350CE  over

combustible surfaces. Where there is a combustible
surface  directly  under  stationary  or  fixed  electrical
equipment,  that  surface  shall  be  covered  with  a
steel plate at least .060” (1.6mm) thick, which shall
extend  not  less  than  5.90”  (150mm)  beyond  the
equipment on all sides.

WARNING

LIftING

Both  handles  should  be  used  when  lifting  POWER  WAVE®
S350CE. When using a crane or overhead device a lifting strap
should be connected to both handles. Do not attempt to lift the
POWER WAVE® S350CE with accessories attached to it.

StAckING

The POWER WAVE® S350CE cannot be stacked.

tILtING

Place  the  machine  directly  on  a  secure,  level  surface  or  on  a
recommended undercarriage. The machine may topple over if
this procedure is not followed. 

INPUt AND GROUND cONNEctIONS

Only  a  qualified  electrician  should  connect  the  POWER
WAVE® S350CE.  Installation should be made in accordance
with  the  appropriate  National  Electrical  Code,  all  local  codes
and the information in this manual.

MAchINE GROUNDING

The frame of the welder must be grounded.  A ground terminal
marked  with  a  ground  symbol  is  located  next  to  the  input
power connection block.

See your local and national electrical codes for proper ground-
ing methods.

hIGh fREQUENcY PROtEctION

The  EMC  classification  of  the  POWER  WAVE®  S350CE  is
Industrial,  Scientific  and  Medical  (ISM)  group  2,  class  A.  The
POWER  WAVE®  S350CE  is  for  industrial  use  only.  (See  print
L10093 for further details).

Locate  the  POWER  WAVE®  S350CE  away  from  radio  con-
trolled  machinery.    The  normal  operation  of  the  POWER
WAVE® S350CE may adversely affect the operation of RF con-
trolled equipment, which may result in bodily injury or damage
to the equipment.

• Lift only with equipment of ade-

quate lifting capacity.

• Be sure machine is stable when

lifting.

• Do not operate machine while

suspended when lifting.

FALLING

EQUIPMENT can

cause injury.

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WARNING

Summary of Contents for POWER WAVE S350CE

Page 1: ...es having Code Numbers 11625 11783 12795 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at linc...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Page 7: ...ns Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compon...

Page 8: ...4 NOTES POWER WAVE S350CE 4...

Page 9: ...2 Design Features B 3 Case Front Controls B 3 Case Back Controls B 4 Common Welding Procedures B 5 thru B 7 ________________________________________________________________________________ Accessorie...

Page 10: ...olts 350 Amps 31 5 Volts 320 Amps 30 Volts INPUT VOLTAGE PHASE FREQUENCY 230 3 50 60 380 415 3 50 60 460 3 50 60 575 3 50 60 Input Amperes 35 20 17 14 28 16 14 11 Idle Power 300 Watts Max fan on Power...

Page 11: ...DEPTH 24 80in 630mm WEIGHT 85 lbs 39 kg OPERATING TEMPERATURE RANGE 4 F to 104 F 20C to 40C STORAGE TEMPERATURE RANGE 40 F to 185 F 40C to 85C PROCESS GMAW GMAW Pulse FCAW GTAW DC SMAW OUTPUT RANGE AM...

Page 12: ...red with a steel plate at least 060 1 6mm thick which shall extend not less than 5 90 150mm beyond the equipment on all sides WARNING LIftING Both handles should be used when lifting POWER WAVE S350CE...

Page 13: ...not being used at high currents INPUT VOLTAGE SELECTION The POWER WAVE S350CE automatically adjusts to work with different input voltages No reconnect switches settings are required The POWER WAVE S3...

Page 14: ...rcLink ArcLink POSITIVE WORK CLAMP BACK CONNECTIONS ON LF 45 LF 45 GUN K470 XX WORK POWER WAVE S350 CE POSITIVE GMAW K940 XX WORK SENSE REGULATOR FLOWMETER GAS HOSE ArcLink ArcLink FIGURE A 2 FIGURE A...

Page 15: ...ten result in unsatisfactory welding perfor mance Always use the largest welding cables elec trode and work that are practical and be sure all connections are clean and tight Note Excessive heat in th...

Page 16: ...supplied to the control pc board Sense Lead Kits K940 xx are available for this pur pose The Power Wave S350CE has the ability to auto matically sense when remote sense leads are con nected With this...

Page 17: ...ve electrode polarity This feature can be disabled through the Weld Manager Utility avail able at www powerwavesoftware com or through the set up menu if a user interface is installed into the power s...

Page 18: ...sult in arc interference If Sense Leads ARE Used Position the sense leads out of the path of the weld current Especially any current paths common to adjacent arcs Current from adjacent arcs can induce...

Page 19: ...t all work leads on one side of the weld joint and all of the work voltage sense leads on the opposite side such that they are out of the current path See Figure 8 A PO POWER WER SOURCE 2 POWER SOURCE...

Page 20: ...5 pin ArcLink control cable connects the power source to the wire feeder The control cable consists of two power leads one twisted pair for digital com munication and one lead for voltage sensing The...

Page 21: ...THE FRONT OF THIS OPERATING MAN UAL WARNING SAFETY PRECAUTIONS READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE POSITIVE OUTPUT NEGATIVE OUTPUT STATUS PROTECTIVE GROUND EXPLOSION WARNING OR...

Page 22: ...commended for semiautomatic welding and may also be suitable for basic hard automation applications The POWER WAVE S350CE can be set up in a number of config urations some requiring optional equipment...

Page 23: ...atform State of the art power electronics technology yields superior welding capability Electronic over current protection Input over voltage protection F A N fan as needed Cooling fan only runs when...

Page 24: ...VICENET KIT OPTIONAL 7 INPUT POWER CORD 8 RESERVED FOR FUTURE DEVELOPMENT 9 COOLER OUTPUT POWER PANEL OPTIONAL POWER WAVE S350CE 1 2 8 9 3 4 5 6 7 FIGURE B 2a CASE BACK CONTROLS See Figure B 2 for Cod...

Page 25: ...elding mode offers the simplicity of sin gle knob control The machine will select the correct voltage and amperage based on the Wire Feed Speed WFS set by the operator Basic Welding Controls Weld Mode...

Page 26: ...wire feed speed a corresponding voltage is preprogrammed into the machine through special soft ware at the factory The nominal preprogrammed voltage is the best aver age voltage for a given wire feed...

Page 27: ...stick outs from 0 50 to 1 25 At very low or high wire feed speeds the adaptive range may be less due to reaching physical limitations of the welding process UltimArc Control adjusts the focus or shape...

Page 28: ...ble Twist Mate to Lug Adapter For connection of lugged cable to Twist Mate con nectors 18 457 mm long Order K2176 1 Dual Cylinder Kit Permits side by side mounting of two full size gas cylinders with...

Page 29: ...length ORDER K2374 1 STICK ELECTRODE HOLDER CABLE AND WORK CABLE ASSEMBLY Includes 200A stick electrode holder welding cable work clamp and Twist Mate adapter ORDER K2394 1 TIG OPTIONS Pro Torch TIG T...

Page 30: ...king the calibration will not need adjustment However neglected or improp erly calibrated machines may not yield satisfactory weld performance To ensure optimal performance the calibration of output V...

Page 31: ...and or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be per...

Page 32: ...ns are indicated in the following chart Table E 1 Light Condition Steady Green Blinking Green Fast Blinking Green Alternating Green and Red Steady Red Blinking Red Status LED off Input control board N...

Page 33: ...ck fan operation Be sure process does not exceed duty cycle limit of the machine The long term average secondary weld current limit has been exceeded NOTE The long term average secondary current limit...

Page 34: ...charge timeout 346 Transformer primary over current Other Indication Input current limit has been exceeded Typically indicates short term power overload If problem persists contact Service Department...

Page 35: ...1 No Input Power 2 Input voltage is too low or too high 1 Input voltage is too low or too high 2 Thermal Error 3 Secondary current limit has been exceeded see error 54 3a Input control board fault see...

Page 36: ...ne calibration 6 Wire feed problem 1 Check for proper fan operation Fan should run in a low speed setting when the machine is idle and in a high speed when the output is triggered Check for material b...

Page 37: ...own to protect itself 2 System Fault 1 Input voltage may be too low lim iting output capability of the power source 2 Machine calibration 1 Wire feed problem 2 Loss of or improper Shielding Gas 3 Mach...

Page 38: ...tion 1 Verify that the correct patch cable or cross over cable is being used refer to local IT department for assistance 1a Verify the cables are fully insert ed into the bulk head connector 1b The LE...

Page 39: ...It may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write...

Page 40: ...F 2 DIMENSION PRINT F 2 POWER WAVE S350CE L L1 15 51 10 05 5 1 1 A A 0 02 2 13 13 9 91 1 18 18 8 81 1 6 6 0 00 0 27 27 4 43 3 22 22 2 25 5 18 18 3 35 5...

Page 41: ...This page intentionally left blank...

Page 42: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 43: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 44: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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