Lincoln Electric POWER WAVE R350 Operator'S Manual Download Page 53

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KEY

PART NUMBER

DESCRIPTION

QTY

22A

9SL15123

AIR BAFFLE

22B

9ST9187-13

#10-24HLN-1817/1-NYLON INSERT

9SG8554

NAMEPLATE

9SM22519

CONNECTOR & LEAD ASBLY

25A

9SS12021-73

BOX RECEPTACLE SOLID SHELL

9SS8025-118

SELF TAPPING SCREW

9SS17062-10

CABLE CONNECTOR CAP

9SS17062-11

CABLE CONNECTOR CAP

9SG6539

WIRE DRIVE HARNESS

28A

9SS12021-72

BOX RECEPTACLE SOLID SHELL

28B

9SS25438-4

ADAPTER PLATE

9SS8025-96

SELF TAPPING SCREW

Case Back Assembly

Power Wave R350 CCC - 12482

Printed 08/02/2016 at 10:49:51. Produced by Enigma.

Summary of Contents for POWER WAVE R350

Page 1: ...achines having Code Numbers 12482 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnelec...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...eatures B 3 Case Front Controls B 3 Case Back Controls B 4 Common Welding Procedures B 5 thru B 7 ________________________________________________________________________________ Accessories Section C...

Page 7: ...HASE FREQUENCY 380 415 3 50 60 460 3 50 60 575 3 50 60 Input Amperes 1 Phase in parenthesis 19 17 14 15 14 11 Idle Power 300 Watts Max fan on Power Factor Rated Output 95 Input Voltage 10 380 415 460...

Page 8: ...to 104 F 20C to 40C STORAGE TEMPERATURE RANGE Environmentally Hardened 40 F to 185 F 40C to 85C PROCESS GMAW GMAW Pulse FCAW GTAW DC SMAW OUTPUT RANGE AMPERES 40 350A 5 350A 55 325A OCV Uo Mean Peak 4...

Page 9: ...90 150mm beyond the equipment on all sides This equipment is for industrial use only and it is not intended for use in residential locations where the electrical power is provided by the public low v...

Page 10: ...ON The POWER WAVE R350 automatically adjusts to work with different input voltages No reconnect switches settings are required An input cord is not provided with the POWER WAVE R350 The POWER WAVE R35...

Page 11: ...A 5 INSTALLATION POWER WAVE R350 A 5 CONNECTION DIAGRAM GMAW MIG WELDING An arclink compatible wire feeder is recommended for Mig welding Refer to Figure A 2 for the connection details FIGURE A 2...

Page 12: ...n result in unsatisfactory weld ing performance Always use the largest welding cables electrode and work that are practical and be sure all connections are clean and tight Note Excessive heat in the w...

Page 13: ...o the control pc board Sense Lead Kits K940 xx are available for this pur pose The POWER WAVE R350 has the ability to automati cally sense when remote sense leads are connected With this feature there...

Page 14: ...he four pin voltage sense connector located on the control panel by using the K940 Sense Lead Kit It must be attached to the work as close to the weld as practical but out of the weld current path For...

Page 15: ...aths that can be misinterpreted by the power sources and result in arc interference If Sense Leads ARE Used Position the sense leads out of the path of the weld current Especially any current paths co...

Page 16: ...E R350 A 10 For circumferential applications connect all work leads on one side of the weld joint and all of the work voltage sense leads on the opposite side such that they are out of the current pat...

Page 17: ...r K1785 or K2709 Control Cable The 14 pin wire feeder control cable connects the power source to the wire drive It contains all of the necessary signals to drive the motor and monitor the arc includin...

Page 18: ...ARC WELDING SAFETY PRECAUTIONS AND IN THE FRONT OF THIS OPERATING MAN UAL WARNING SAFETY PRECAUTIONS READ AND UNDERSTAND ENTIRE SECTION BEFORE OPERATING MACHINE POSITIVE OUTPUT NEGATIVE OUTPUT STATUS...

Page 19: ...feeder via the 14 pin MS style connector elec trode only or at the 5 pin MS style ArcLink connec tor electrode only RECOMMENDED PROCESSES AND EQUIPMENT The POWER WAVE R350 is recommended for robotic...

Page 20: ...and water cooling equipment Enclosure reinforced with heavy duty aluminum extrusions for mechanical toughness Waveform Control Technology for good weld appearance and low spatter even when welding ni...

Page 21: ...nd PF10R series wire feeders Pin Lead Function A 539 Motor B 541 Motor C 521 Solenoid D 522 Solenoid Common E 845 Tach 2A differential signal F 847 Single Tach input G 841 15V Tach supply H 844 Tach c...

Page 22: ...lding mode offers the simplicity of single knob control The machine will select the cor rect voltage and amperage based on the Wire Feed Speed WFS set by the operator Basic Welding Controls Weld Mode...

Page 23: ...the arc characteristics the oper ator must adjust the voltage to compensate for any changes made to the WFS All CV Modes Pinch adjusts the apparent inductance of the wave shape The pinch function is...

Page 24: ...ck outs from 0 50 to 1 25 At very low or high wire feed speeds the adaptive range may be less due to reaching physical limitations of the welding process UltimArc Control adjusts the focus or shape of...

Page 25: ...lamp Order K1803 2 COMPATIBLE LINCOLN EQUIPMENT Any Arclink compatible wire feeding equipment See www lincolnelectric com C 1 ACCESSORIES C 1 POWER WAVE R350 KITS OPTIONS AND ACCESSORIES All Kits Opti...

Page 26: ...ng the calibration will not need adjustment However neglected or improp erly calibrated machines may not yield satisfactory weld performance To ensure optimal performance the calibration of output Vol...

Page 27: ...nd or are unable to perform the Recommended Course of Action safely contact your local Lincoln Authorized Field Service Facility HOW TO USE TROUBLESHOOTING GUIDE Service and Repair should only be perf...

Page 28: ...ght Condition Steady Green Blinking Green Fast Blinking Green Alternating Green and Red Steady Red Blinking Red Status LED off Input control board Not applicable Not applicable Not applicable Not appl...

Page 29: ...fan operation Be sure process does not exceed duty cycle limit of the machine The long term average secondary weld current limit has been exceeded NOTE The long term average secondary current limit is...

Page 30: ...ptable range If problem persists contact service department Thermostat on primary module tripped Typically caused by bottom fan not working Problem with start up sequence If problem persists contact S...

Page 31: ...No Input Power 2 Input voltage is too low or too high 1 Input voltage is too low or too high 2 Thermal Error 3 Secondary current limit has been exceeded see error 54 3a Input control board fault see...

Page 32: ...erify weld mode is correct for process 5 Machine calibration 1 Check for proper fan operation Fan should run in a low speed setting when the machine is idle and in a high speed when the output is trig...

Page 33: ...im iting output capability of the power source 2 Single Phase Operation 3 Machine calibration 1 Wire feed problem 2 Loss of or improper Shielding Gas 3 Machine calibration 1 Reduce burnback time and o...

Page 34: ...ion 1 Verify that the correct patch cable or cross over cable is being used refer to local IT department for assistance 1a Verify the cables are fully insert ed into the bulk head connector 1b The LED...

Page 35: ...CAN_L 1 J55 2 3 4 5 6 7 8 9 10 891 892 893 894 R 53C 54C 52C 51C 53 54 67 52 51 53A 54A 67A 52A 51A CB2 10A 65 65A 416 363 407 407 894 891 893 892 OPTIONAL DEVICENET 415 CB1 10A Neutral Bonded 115V R...

Page 36: ...F 2 DIMENSION PRINT F 2 POWER WAVE R350 13 87 18 81 6 00 18 31 22 25 27 44...

Page 37: ...Power Wave R350 CCC 12482...

Page 38: ...CASE FRONT ASSEMBLY AR 2 P 884 D BASE POWER CONVERSION ASSEMBLY AR 3 P 884 E VERTICAL DIVIDER PANEL ASBLY AR 4 P 884 F OUTPUT CHOKE ASSEMBLY AR 5 P 884 G CASE BACK ASSEMBLY AR 6 P 884 H ROOF ASSEMBLY...

Page 39: ...P 884 A jpg Index of Sub Assemblies 12482 2 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 40: ...Y PART NUMBER DESCRIPTION QTY 9SG6094 PRIMARY CONTROL HARNESS 1 9SM19969 13 ETHERNET PATCH CABLE ASBLY 1 Miscellaneous Items Power Wave R350 CCC 12482 3 Printed 08 02 2016 at 10 49 51 Produced by Enig...

Page 41: ...No Image Miscellaneous Items 4 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 42: ...1 NYLON INSERT 2 7A 9SS29541 2 LINE SWITCH 1 15A 9SS16656 4 OUTPUT TERMINAL ASBLY 2 15B 9SCF000371 10 24X 50HHCS FULL GR2 3147 4 16A 9SG6758 1 INPUT CONTROL POWER SUPPLY PC BD ASBLY 1 9ST9187 13 10 2...

Page 43: ...DESCRIPTION QTY 28C 9SG6529 UI TRIM 1 9SS23740 1 LED PANEL MOUNT ASBLY 1 9ST13657 7H24 LED T 1 3 4BI COLORRED GREEN 1 Case Front Assembly 6 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Pro...

Page 44: ...P 884 C jpg Case Front Assembly Power Wave R350 CCC 12482 7 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 45: ...13138 CORNER CAP 4 10B 9SS9262 182 PLAIN WASHER 8 10C 9SS9225 100 SELF TAPPING SCREW 8 12A 9SM21469 3 POWERBOARD BOTTOM BRACKET 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 13 9SG6037 1 POWER BOARD ASB...

Page 46: ...P 884 D jpg Base Power Conversion Assembly Power Wave R350 CCC 12482 9 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 47: ...735 5 CONTROL BOARD ASBLY 1 4B 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 4 6 9ST12380 1 BUSHING 1 9SS18858 11 SUPPRESSOR ASBLY 1 8 9SG8554 NAMEPLATE 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 9SS9225 9...

Page 48: ...P 884 E jpg Vertical Divider Panel Asbly Power Wave R350 CCC 12482 11 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 49: ...N 1 14A 9SS22168 HEAT SINK HOLDER 2 9SCF000015 1 4 20X1 00HHCS 2 14C 9SS9262 98 PLAIN WASHER 4 14D 9SE106A 2 LOCKWASHER 2 14E 9SCF000017 1 4 20HN 2 15A 9SM22372 BUS BAR 1 15B 9SCF000015 1 4 20X1 00HHC...

Page 50: ...KEY PART NUMBER DESCRIPTION QTY 9SS9225 99 SELF TAPPING SCREW 4 Output Choke Assembly Power Wave R350 CCC 12482 13 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 51: ...P 884 F jpg Output Choke Assembly 14 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 52: ...0 CIRCUIT BREAKER 10A250VAC 1 10B 9SS22061 3 SEALING BOOT 1 11A 9SS25438 3 COVER PLATE 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 12A 9SS28546 COVER PLATE 1 9SS9225 99 SELF TAPPING SCREW 2 9SM21927 1...

Page 53: ...3 BOX RECEPTACLE SOLID SHELL 1 9SS8025 118 SELF TAPPING SCREW 2 26 9SS17062 10 CABLE CONNECTOR CAP 1 27 9SS17062 11 CABLE CONNECTOR CAP 1 9SG6539 WIRE DRIVE HARNESS 1 28A 9SS12021 72 BOX RECEPTACLE SO...

Page 54: ...P 884 G jpg Case Back Assembly Power Wave R350 CCC 12482 17 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 55: ...12 6A 9SG6525 3 HANDLE 2 6B 9SCF000410 1 4 20x 75HHCS FULL GR2 4554 8 6C 9SE106A 27 LOCK WASHER 8 9SM22191 1 LEFT CASE SIDE 1 7A 9SL13232 3 LEFT CASE SIDE 1 7B 9SS27368 4 DECAL LE LOGO 1 7C 9SS27468 P...

Page 56: ...1 9SS9262 27 PLAIN WASHER 1 9SE106A 1 LOCKWASHER 1 9SCF000010 10 24HN 1 10H 9SM19540 3 VOLTAGE SENSE SELECT PC BD ASBLY 1 9SS9225 99 SELF TAPPING SCREW 4 9SG6536 5 WIRING DIAGRAM 1 Roof Assembly Power...

Page 57: ...P 884 H jpg Roof Assembly 20 Power Wave R350 CCC 12482 Printed 08 02 2016 at 10 49 51 Produced by Enigma...

Page 58: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 59: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 60: ...ch information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the p...

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