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viii
TABLE OF CONTENTS
Page
I
nstallation..........................................................................................................................Section A
Specifications .......................................................................................................................A-1
Safety Precautions. ..............................................................................................................A-2
Location and Mounting ..................................................................................................A-2
Stacking ........................................................................................................................A-2
Lifting.............................................................................................................................A-2
Environmental Limitations .............................................................................................A-2
Electromagnetic Compatibility .......................................................................................A-2
Input Fuse and Supply Wire Considerations .................................................................A-3
Input Voltage Selection and Ground Connections ........................................................A-3
Connection/Input Access Door, Connection Diagrams System ....................................A-3
System Connection .......................................................................................................A-4
Recommended Equipment............................................................................................A-5
Optional Equipment.......................................................................................................A-6
Connection Diagrams and Check List ...........................................................A-7 thru A-14
Electrode and Work Connection .................................................................................A-15
Cable Inductance, And its Effects On Welding ...........................................................A-16
Remote Sense Lead Specifications ............................................................A-16 thru A-18
Control Cable Connections Between Power Source and Wire Feeder .............A-19, A-20
External I/O Connector................................................................................................A-21
Cables, Connections and Limitations ................................................................A-21, A-22
Wire Drive Gear Ratio Setting, Ethernet Configuration ......................................................A-23
Devicenet Configuration, Internal Controls, Settings and Descriptions ..............A-24 thru A-28
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Operation.........................................................................................................................Section B
Safety Precautions, Definition of Welding Modes ................................................................B-1
Graphic Symbols ..................................................................................................................B-2
Product Summary, Recommended Process, Process and Equipment Limitations ..............B-3
Common Equipment Packages and Recommended Equipment .........................................B-3
Case Front Control Descriptions....................................................................................B-4,B-5
Case Rear Components .......................................................................................................B-6
Power-Up Sequence ............................................................................................................B-6
Duty Cycle ............................................................................................................................B-7
Common Welding Procedures .............................................................................................B-7
Overview of the AC/DC Submerged Arc Process ................................................................B-7
Multiple Arc System Considerations.....................................................................................B-8
Basic Modes of Operation (CC / CV) ...................................................................................B-8
Weld Sequence, Start Options, End Options, Re-Strike Timer ............................................B-9
Weld Process Adjustment, AC Adjustment, Wave Balance, DC Offset, Frequence ..........B-10
Multiple Arc AC adjustments for systems equipped with K2282-1 System Interface .........B-11
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Accessories .....................................................................................................Section C
Kits, Options and Accessories...............................................................................C-1
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Maintenance ....................................................................................................Section D
Safety Precautions ................................................................................................D-1
Routine and Periodic Engine Maintenance ...........................................................D-1
Calibration Specification ........................................................................................D-1
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Summary of Contents for Power Wave AC/DC 1000
Page 6: ...v SAFETY v ...
Page 7: ...vi SAFETY vi ...
Page 43: ...B 5 OPERATION B 5 POWER WAVE AC DC 1000 8 12 7 11 9 10 4 5 13 14 6 15 FIGURE B 5 ...
Page 68: ...F 3 AC SWITCH WIRING DIAGRAM F 3 POWER WAVE AC DC 1000 ...
Page 69: ...F 4 AC SWITCH WIRING DIAGRAM F 4 POWER WAVE AC DC 1000 ...
Page 71: ...NOTES POWER WAVE AC DC 1000 ...
