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Robot Teach Pendant

• Select from over 60 standard welding procedures in the power

source library from the robot’s Teach Pendant.

• Search by process and wire type.

• Full access to all power source details, including: control loop

gains, machine calibration, arc statistics, unfiltered feedback signals.

• Access to power source diagnostic such as fault/alarm 

status/details.

• ArcLink is a leading digital communications protocol for sharing 

information between intelligent components in an arc welding system.

• Individual status light for each system component.

Nextweld

Lincoln's Power Wave power sources are equipped with Nextweld
innovations that offer seamless system integration, high efficiency
and reliability, and outstanding arc control.  Here are just a few of
Nextweld's technologies and processes that are standard with this
machine.

• Waveform Control Technology™ controls and shapes the output

waveform. Optimizes metal transfer to reduce spatter and improve
stability. Simplifies process selection and controls heat input. 

• Surface Tension Transfer (STT)

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is a Waveform Control process

that uses current controls to adjust the heat independent of wire
feed speed, provides low heat input without overheating or burn-
ing through. Distortion, spatter and smoke are reduced.

• The Power Wave 455 features Ethernet and DeviceNet compati-

bility, as well as ArcLink, the leading communication protocol for
welding and the best choice for seamless, time critical integration
to the power source and networked equipment.

• State-of-the-Art Inverter technology provides high power efficiency,

excellent welding performance and a lightweight, compact design.
Rigorous environmental, mechanical and weld testing ensures
ruggedness and reliability.

Power Wave 455M Robotic and Power Wave 455M/STT Robotic

www.lincolnelectric.com

[2]

A CLOSER LOOK

PERFORMANCE

• The Power Waves contains a large library of welding programs or

“weld modes.” Each weld mode is a specific software program that
defines the output characteristics of the power source for simple
processes like Stick and TIG to more complex processes  like
Synergic MIG (GMAW) and Pulsed MIG (GMAW-P). Weld modes
were developed to handle a broad range of applications. They
may be tuned to a specific electrode type, electrode diameter, 
gas type or application.

• All Power Waves share a common digital control platform to 

maximize interoperability, interchangeability and compatible 
software tools.

• Power Wave Robotic Welding Systems feature weld mode selection,

PRE-FLOW, RUN-IN, ARC CONTROL, BURNBACK, POST-FLOW
and CRATER that  provide the operators full control over the
welding procedure and sequence.

• Synergic welding eliminates the need to independently set the wire 

feed speed and voltage. Synergic welding automatically sets both 
voltage and pulse characteristics based on the wire feed speed.

FEATURES

• When connected to Fanuc robot, welding software is accessible via

the Robot’s teach pendant or a computer via the RS232 serial port.

• Welding software is upgradable via the RS232 serial port or via a 

network using the optional Ethernet module. 

• Add, customize or replace Lincoln updated welding waveforms for 

every application using a laptop and Lincoln’s Wave Designer 
Software.

• Simple, reliable input voltage changeover.

• Auto device recognition simplifies accessory cable connections.

• Individual status light for each system component.

• DeviceNet or Ethernet modules can be field installed.

Nextweld incorporates Lincoln's technologies,
processes and products to create a technologically
advanced arc welding platform. Waveform Control
Technology™, power electronics and digital com-
munications provide the foundation for Nextweld
innovations, including Surface Tension Transfer®,
Pulse-On-Pulse™, 

Chopper Technology™,

ArcLink™ and many more. Try Nextweld products 
for ultimate arc control, high efficiency/reliability,
and seamless system integration.

WHAT IS NEXTWELD™?

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Power Wave 455M/STT only

FANUC Robot 

Teach Pendant

Welding Software

Summary of Contents for Power Wave 455M Robotic

Page 1: ...iceNet or Ethernet Utilizes ArcLink the leading digital communication protocol for welding making it the best choice for seamless time critical integration to the power source and networked equipment...

Page 2: ...welding programs or weld modes Each weld mode is a specific software program that defines the output characteristics of the power source for simple processes like Stick and TIG to more complex process...

Page 3: ...tatus Light Power Wave 455M Robotic and 455M STT Robotic Front Panel Front Lower Panel 1 Devicenet or Ethernet DeviceNet Receptacle optional 2 ArcLink Receptacle 3 Work Sense Lead Receptacle 4 RS 232...

Page 4: ...l enclosure Electrical connections coated with insulating compound for long term reliability in harsh environments Automotive grade sleeves protect leads from abrasion Tough PC Boards tray mounted com...

Page 5: ...nterfaced with Ethernet using a K2207 1 Ethernet DeviceNet Interface Module Also includes full DeviceNet capability Hard Automation DeviceNet Standardized PLC connections enable engineers to connect w...

Page 6: ...onitoring Power Wave Computer Analog Interface Robot Teach Pendant PLC Non FANUC Robot DeviceNet Gateway Module Ethernet DeviceNet Gateway Module Power Wave power sources are compatible with Ethernet...

Page 7: ...tomation at 216 383 2667 for information Wave Designer Software This software allows you to pro gram your own waveforms Custom parameters include PEAK and BACKGROUND CURRENT FREQUENCY PULSE WIDTHS and...

Page 8: ...n about their use of our products We respond to our customers based on the best information in our possession at that time Lincoln Electric is not in a position to warrant or guarantee such advice and...

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