Lincoln Electric Power MIG 215 Operator'S Manual Download Page 19

C-1 

C-1

ACCESSORIES

DRIVE ROLL KITS

Refer  to  Table  C.1  for  various  drive  roll  kits  that  are
available for the POWER MIG 215.The item in 

Bold

is

supplied standard with the POWER MIG 215.

TABLE C.1

3/64" (1.2 mm) ALUMINUM 

FEEDING KIT (K1703-1)

This  kit  helps  push  feeding  aluminum  through  stan-
dard  machine  feeder  and  gun.  It  provides  gun  and
wire  drive  conversion  parts  to  weld  with  3/64"  (1.2
mm) aluminum wire. 5356 alloy aluminum wire is rec-
ommended for best push feeding performance.

Kit  includes  drive  rolls  and  wire  guide  plate  for  the
wire drive, liner and two contact tips for the gun, along
with installation instructions.

READI-REEL ADAPTER (K363P)

The K363P Readi-Reel Adapter mounts to the 2" spin-
dle. It is needed to mount the 22-30 lb. Readi-Reels.

DUAL CYLINDER MOUNTING KIT

(K1702-1)

Permits  stable  side-by-side  mounting  of  two  full  size
228.6mm  dia  x  1.524m  high(9"  dia.  x  5'  high)  gas
cylinders  with  “no  lift”  loading.  Simple  installation  and
easy  instructions  provided.  Includes  upper  and  lower
cylinder  supports,  wheel  axles  and  mounting  hard-
ware.

SMALL SPOOL SPINDLE ADAPTER

(K468)

The K468 spindle adapter allows the use of 8" diamter

small spools.

ALTERNATIVE MAGNUM GMAW

GUN AND CABLE ASSEMBLIES

The  following  Magnum  250L  gun  and  cable  assem-
blies are separately available for use with the POWER
MIG 215. Each is rated 250 amps 40% duty cycle and
is  equipped  with  the  integrated  connector,  twist-lock
trigger  connector,  fixed  nozzle  and  insulator,  and
includes a liner, diffuser, and contact tips for the wire
sizes specified:

MAGNUM GUN CONNECTION KIT

(Optional K466-6)

Using the optional K466-6 Magnum Connection kit for
the  POWER  MIG  permits  use  of  standard  Magnum
200, 300 or 400 gun and cable assemblies.

SPOOL GUN AND ADAPTER KIT 

(K1809-1)

The  K1809-1includes  the  Magnum  250SG  Spool  gun

and the adapter kit for connecting the spool gun to the

Power MIG 215.

The  Adapter Kit provides toggle switch selection
between the machineʼs use with its feeder gun or the
spool gun for same polarity welding with different wire
and gas processes.

The  kit  includes  a  spool  gun  adapter  module  assem-
bly with a single connecting plug and trigger switch, a
rear  gas  inlet,  fitting  hose,  solenoid  valve  assembly,
and mounting hardware with installation and operation
instructions.

• Unplug or Disconnect all input power

from the POWER MIG 215 before

installing the Spool Gun and Kit.

------------------------------------------------------------------------

Wire

Size

Drive Roll Kit

.023”-.030” (0.6-0.8 mm)

KP1696-030S

.035” (0.9 mm)

KP1696-035S

Solid

.045” (1.2 mm)

KP1696-045S

Steel

.035-.045 (0.9-1.2mm)

KP1696-1

.040 (1.01)

KP1696-2

Cored

.035” (0.9 mm)

KP1697-035C

.045” (1.2 mm)

KP1697-045C

Aluminum

3/64” (1.2 mm)

KP1695-3/64A

English Wire

Metric Wire

Length

Part No.

Size

Size

10' (3.0 m)

K533-1

12' (3.6 m)

K533-7

.035 – .045"

0.9 – 1.2 mm

15' (4.5 m)

K533-3

WARNING

POWER MIG 215

Summary of Contents for Power MIG 215

Page 1: ...MENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 1 11 10 07 70 0 1 11 10 09 9...

Page 2: ...SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase a copy of Safety...

Page 3: ...cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Page 4: ...ng can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job...

Page 5: ...crans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemis...

Page 6: ...cially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the for...

Page 7: ...hanging Drive Roll B 3 Wire Reel Loading B 3 Mounting of 10 to 30 lbs Spools B 3 To Start the Welder B 3 Feeding Electrode B 4 Idle Roll Pressure Setting B 4 Wire Drive Configuration B 4 B 5 Making a...

Page 8: ...ip and Gas Nozzle Installation D 1 Gun Tubes and Nozzles D 1 Gun Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 3 Troubleshooting Section E How to Use Troubleshooting Gu...

Page 9: ...79 in 18 88 in 38 78 in 210 Ibs 808 mm 480 mm 985 mm 95 kg PHYSICAL DIMENSIONS Wire Speed 50 700 IPM 1 27 17 8 m minute WIRE SPEED RANGE Standard Voltage Phase Frequency Input Current 170 Amp Rated O...

Page 10: ...ding and lift off cardboard carton Cut banding holding the machine to the skid Remove foam and corrugated packing material Untape accessories from Gas Bottle Platform Unscrew the two wood screws at th...

Page 11: ...es proper grounding of the welder frame when the welder plug is inserted into a grounded receptacle FIGURE A 2 Receptacle Diagram CONNECT TO A SYSTEM GROUNDING WIRE SEE THE UNITED STATES NATIONAL ELEC...

Page 12: ...IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinder valve for an ins...

Page 13: ...d ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or...

Page 14: ...es Use of GMAW processes requires a supply of shielding gas WELDING CAPABILITY The POWER MIG 215 is rated at 215 amps 22 volts at a 30 duty cycle based on a ten minute cycle time It is capable of high...

Page 15: ...tion 6 Position the Readi Reel so that it will rotate in a direction when feeding so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retaining...

Page 16: ...or changing drive rolls and or guides Do not touch electrically live parts When inching with the gun trigger electrode and drive mechanism are hot to work and ground and could remain energized severa...

Page 17: ...ET HEAD CAP SCREW CONNECTOR BLOCK WARNING 5 Loosen the socket head cap screw that holds the connector bar against the gun bushing Important Do not attempt to completely remove the socket head cap scre...

Page 18: ...the line voltage is less than rated input The unit will continue to weld but the output may be less than normal for a given tap setting If your input line is low you may want to select a higher voltag...

Page 19: ...for use with the POWER MIG 215 Each is rated 250 amps 40 duty cycle and is equipped with the integrated connector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser...

Page 20: ...and machine gas solenoid valve Enables spool gun operation and spool gun gas solenoid valve Closing spool gun trigger starts spool gun weld ing and makes both electrodes electrically HOT 3 Operation w...

Page 21: ...le shooting section on rough wire feeding SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Have an electrician install and service this equipment Turn the input power off at the fuse box before working on e...

Page 22: ...Loosen the set screw with a 5 64 2 0 mm Allen wrench 2 Remove the gas diffuser from the gun tube 3 Lay the gun and cable out straight on a flat surface Loosen the set screw located in the brass connec...

Page 23: ...re Alum wire CONTACT TIPS Standard Duty KP2020 6B1 025 0 6 mm KP2020 7B1 030 0 8 mm KP2020 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Heavy Duty KP2021 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Tapered KP2022 5B...

Page 24: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Page 25: ...with built in feed er and Spool Gun if pulling spool gun trigger 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when gun assemb...

Page 26: ...e or gun cable may be dirty 3 Check drive roll tension and position of grooves 4 Check for worn or loose drive rolls 5 The electrode may be rusty or dirty 6 Check for damaged or incorrect contact tip...

Page 27: ...y is con nected properly and turned on 2 If the gas solenoid does actuate click when the gun trigger is pulled there may be a restriction in the gas supply line 3 The gun cable assembly may be faulty...

Page 28: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Page 29: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Page 30: ...F 3 F 3 DIMENSION PRINT 3 00F M19231 POWER MIG 215...

Page 31: ...NOTES POWER MIG 215...

Page 32: ...NOTES POWER MIG 215...

Page 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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