Lincoln Electric Power MIG 215 Operator'S Manual Download Page 10

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INSTALLATION

Read entire installation section before starting

installation.

SAFETY PRECAUTIONS

POWER MIG 215

INPUT POWER, GROUNDING AND

CONNECTION DIAGRAMS

1. Before starting the installation, check with the local

power  company  if  there  is  any  question  about
whether your power supply is adequate for the volt-
age,  amperes,  phase,  and  frequency  specified  on
the  welder  nameplate.  Also  be  sure  the  planned
installation  will  meet  the  U.S.  National  Electrical
Code  and  local  code  requirements.  This  welder
may  be  operated  from  a  single  phase  line  or  from
one phase of a two or three phase line.

2. Models  that  have  multiple  input  voltages  specified

on  the  nameplate  (e.g.  208/230)  are  shipped  con-
nected for the highest voltage. If the welder is to be
operated on lower voltage, it must be reconnected
according  to  the  instructions  in  Figure  A.1  for  dual
voltage machines.

Make certain that the input power is electrically

disconnected before removing the screw on the

reconnect panel access cover.

------------------------------------------------------------------------

UNCRATING THE POWER MIG 215

Cut banding and lift off cardboard carton. Cut banding
holding  the  machine  to  the  skid.  Remove  foam  and
corrugated packing material. Untape accessories from
Gas  Bottle  Platform.  Unscrew  the  two  wood  screws
(at  the  Gas  Bottle  Platform)  holding  the  machine  to
the skid. Roll the machine off the skid assembly.

LOCATION

Locate the welder in a dry location where there is free
circulation of clean air into the louvers in the back and
out the front. A location that minimizes the amount of
smoke  and  dirt  drawn  into  the  rear  louvers  reduces
the chance of dirt accumulation that can block air pas-
sages and cause overheating.

ELECTRIC SHOCK can kill.
• Only qualified personnel should

perform this installation.

• Only personnel that have read

and understood the POWER MIG

215 Operating Manual should

install and operate this equip-

ment.

• Machine must be grounded per

any national, local or other applic-

able electrical codes.

• The POWER MIG power switch is

to be in the OFF position when

installing work cable and gun and

when connecting other equip-

ment.

WARNING

WARNING

ELECTRIC SHOCK can kill.

• Do not touch electrically live parts such as

output terminals or internal wiring.

• All input power must be electrically dis-

connected before proceeding.

WARNING

Summary of Contents for Power MIG 215

Page 1: ...MENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Numbers 1 11 10 07 70 0 1 11 10 09 9...

Page 2: ...SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you pur chase a copy of Safety...

Page 3: ...cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders...

Page 4: ...ng can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job...

Page 5: ...crans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemis...

Page 6: ...cially important when identifying the correct replacement parts On Line Product Registration Register your machine with Lincoln Electric either via fax or over the Internet For faxing Complete the for...

Page 7: ...hanging Drive Roll B 3 Wire Reel Loading B 3 Mounting of 10 to 30 lbs Spools B 3 To Start the Welder B 3 Feeding Electrode B 4 Idle Roll Pressure Setting B 4 Wire Drive Configuration B 4 B 5 Making a...

Page 8: ...ip and Gas Nozzle Installation D 1 Gun Tubes and Nozzles D 1 Gun Cable Cleaning D 1 Liner Removal and Replacement D 2 Gun Handle Disassembly D 3 Troubleshooting Section E How to Use Troubleshooting Gu...

Page 9: ...79 in 18 88 in 38 78 in 210 Ibs 808 mm 480 mm 985 mm 95 kg PHYSICAL DIMENSIONS Wire Speed 50 700 IPM 1 27 17 8 m minute WIRE SPEED RANGE Standard Voltage Phase Frequency Input Current 170 Amp Rated O...

Page 10: ...ding and lift off cardboard carton Cut banding holding the machine to the skid Remove foam and corrugated packing material Untape accessories from Gas Bottle Platform Unscrew the two wood screws at th...

Page 11: ...es proper grounding of the welder frame when the welder plug is inserted into a grounded receptacle FIGURE A 2 Receptacle Diagram CONNECT TO A SYSTEM GROUNDING WIRE SEE THE UNITED STATES NATIONAL ELEC...

Page 12: ...IS PRESENT Inform your gas supplier of this condition Oil or grease in the presence of high pressure oxygen is explosive 3 Stand to one side away from the outlet and open the cylinder valve for an ins...

Page 13: ...d ground Always wear dry insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause fire or...

Page 14: ...es Use of GMAW processes requires a supply of shielding gas WELDING CAPABILITY The POWER MIG 215 is rated at 215 amps 22 volts at a 30 duty cycle based on a ten minute cycle time It is capable of high...

Page 15: ...tion 6 Position the Readi Reel so that it will rotate in a direction when feeding so as to be de reeled from top of the coil 7 Set one of the Readi Reel inside cage wires on the slot in the retaining...

Page 16: ...or changing drive rolls and or guides Do not touch electrically live parts When inching with the gun trigger electrode and drive mechanism are hot to work and ground and could remain energized severa...

Page 17: ...ET HEAD CAP SCREW CONNECTOR BLOCK WARNING 5 Loosen the socket head cap screw that holds the connector bar against the gun bushing Important Do not attempt to completely remove the socket head cap scre...

Page 18: ...the line voltage is less than rated input The unit will continue to weld but the output may be less than normal for a given tap setting If your input line is low you may want to select a higher voltag...

Page 19: ...for use with the POWER MIG 215 Each is rated 250 amps 40 duty cycle and is equipped with the integrated connector twist lock trigger connector fixed nozzle and insulator and includes a liner diffuser...

Page 20: ...and machine gas solenoid valve Enables spool gun operation and spool gun gas solenoid valve Closing spool gun trigger starts spool gun weld ing and makes both electrodes electrically HOT 3 Operation w...

Page 21: ...le shooting section on rough wire feeding SAFETY PRECAUTIONS ELECTRIC SHOCK can kill Have an electrician install and service this equipment Turn the input power off at the fuse box before working on e...

Page 22: ...Loosen the set screw with a 5 64 2 0 mm Allen wrench 2 Remove the gas diffuser from the gun tube 3 Lay the gun and cable out straight on a flat surface Loosen the set screw located in the brass connec...

Page 23: ...re Alum wire CONTACT TIPS Standard Duty KP2020 6B1 025 0 6 mm KP2020 7B1 030 0 8 mm KP2020 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Heavy Duty KP2021 1B1 035 0 9 mm KP2020 2B1 045 1 2 mm Tapered KP2022 5B...

Page 24: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Page 25: ...with built in feed er and Spool Gun if pulling spool gun trigger 1 Remove gun assembly from machine If problem is solved gun assembly is faulty Repair or replace 2 If problem persists when gun assemb...

Page 26: ...e or gun cable may be dirty 3 Check drive roll tension and position of grooves 4 Check for worn or loose drive rolls 5 The electrode may be rusty or dirty 6 Check for damaged or incorrect contact tip...

Page 27: ...y is con nected properly and turned on 2 If the gas solenoid does actuate click when the gun trigger is pulled there may be a restriction in the gas supply line 3 The gun cable assembly may be faulty...

Page 28: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Page 29: ...e accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Servi...

Page 30: ...F 3 F 3 DIMENSION PRINT 3 00F M19231 POWER MIG 215...

Page 31: ...NOTES POWER MIG 215...

Page 32: ...NOTES POWER MIG 215...

Page 33: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 34: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 35: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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