Lincoln Electric POWER FEED 10S Operator'S Manual Download Page 6

Thank You

for selecting a 

QUALITY

product by Lincoln Electric. We want you

to take pride in operating this Lincoln Electric Company product
••• as much pride as we have in bringing this product to you!

Read this Operators Manual completely

before attempting to use this equipment. Save this manual and keep it

handy for quick reference. Pay particular attention to the safety instructions we have provided for your protection.
The level of seriousness to be applied to each is explained below:

WARNING

This statement appears where the information 

must

be followed 

exactly

to avoid 

serious personal injury

or

loss of life

.

This statement appears where the information 

must

be followed to avoid 

minor personal injury

or

damage to

this equipment

.

CAUTION

Please Examine Carton and Equipment For Damage Immediately

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, Claims
for material damaged in shipment must be made by the purchaser against the transportation company at the
time the shipment is received.

Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.

Product _________________________________________________________________________________

Model  Number ___________________________________________________________________________

Code  Number or Date Code_________________________________________________________________

Serial  Number____________________________________________________________________________

Date  Purchased___________________________________________________________________________

Where  Purchased_________________________________________________________________________

Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above. The code number is especially important when identifying the correct replacement parts.

v

v

On-Line Product Registration

- Register your machine with Lincoln Electric either via fax or over the Internet.

• For faxing:  Complete the form on the back of the warranty statement included in the literature packet

accompanying this machine and fax the form per the instructions printed on it.

• For On-Line Registration:  Go to our 

WEB SITE at www.lincolnelectric.com. 

Choose “Quick Links” and then

“Product Registration”. Please complete the form and submit your registration.

Summary of Contents for POWER FEED 10S

Page 1: ...nds on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your par...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ______________...

Page 7: ...onversion Kits A 6 ________________________________________________________________________________ Accessory Section C Motor Conversion Kit For 142 1 NA Style Wire Drives C 1 ________________________...

Page 8: ...any axes of rotation for ease of fixturing and locating RECOMMENDED PROCESSES The Power Feed 10S series of wire drives are best suited for submerged arc welding PROCESS LIMITATIONS MIG welding Robotic...

Page 9: ...ightener 32Vdc permanent magnet high torque motor Conversion kit included to change speed range Voltage sense leads included for precision welding performance LOCATION OF COMPONENTS CENTERLINE OF WIRE...

Page 10: ...lbs 15 9kg 80 0lbs 36 3kg 10 0lbs 4 5kg Input Amperes 7 Amps max OPERATING TEMPERATURE RANGE 4 F to 104 F 20 C to 40 C STORAGE TEMPERATURE RANGE 40 F to 185 F 40 C to 85 C WELDING PROCESSES Spec Type...

Page 11: ...e working on the equip ment Do not touch electrically hot parts NON STANDARD SAFETY INFORMATION The PF 10S series of wire drives may be at weld ing voltage potential when the output of the power sourc...

Page 12: ...oles or the two 0 562 through holes See mounting hole locations Figure A 2 FIGURE A 1 FIGURE A 2 POWER WAVE AC DC 1000 K2344 1 K1543 xx ARCLINK CONTROL CABLE ELECTRODE SENSE LEAD A R C 1 K1785 xx 14 1...

Page 13: ...lling the quick connect terminals apart 6 Reverse the motor leads and reconnect the quick connect terminals see Wiring Diagram 7 Carefully replace the wire harness back into the Connection Box and pla...

Page 14: ...le A 1 TABLE A 1 Output Cable Guidelines When using inverter type power sources like the Power Wave use the largest welding electrode and work cables that are practical When pulsing the pulse current...

Page 15: ...wire feed speed the same for all the arcs When these parameters are identical the pulsing fre quency will be the same helping to stabilize the arcs If the voltage sensing is enabled but the sense lea...

Page 16: ...the shaft Replace plain washer tighten the hex nut and remove the adapter plate and motor assembly mounting screws from the gear 6 Support the pinion properly and with the proper size punch drive the...

Page 17: ...Conversion Kit to assemble correctly If both assemblies are not con figured for the same gear ratio this must be done before continuing See Gear Ratio Conversion Kit instructions 4 Cover the teeth of...

Page 18: ...IFICATION All calibration is factory set on the Power Feed 10S To verify the wire feed speed Press the INCH DOWN switch and adjust the wire feed speed to 100 in min 2 54m min Measure the actual wire f...

Page 19: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Page 20: ...on 2 Incorrect drives rolls and or guide tubes or incorrect pres sure setting Ensure drive rolls and or guide tubes are stamped with wire diameter being used Replace if necessary Check for proper pres...

Page 21: ...L1 F1 6A NOTES N A CAVITY NUMBERING SEQUENCE AS VIEWED FROM COMPONENT SIDE OF PC BOARD N B CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR ELECTRICAL SYMBOLS PER E1537 LEAD COLOR CODIN...

Page 22: ...6 16 2 43 5 19 3 50 21 2 82 CENTERLINE OF WIRE CENTERLINE OF WIRE 2 60 ISO VIEW REF ONLY 2 50 50 50 O 562 2 HOLES CENTERLINE OF WIRE CENTERLINE OF MOUNTING BRACKET 4 26 6 16 11 29 3 8 16 TAPPED HOLES...

Page 23: ...NOTES POWER FEED 10S...

Page 24: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 25: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 26: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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