Lincoln Electric POWER FEED 10S Operator'S Manual Download Page 2

FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance

work unless the maintenance work requires it to be running.

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1.b. Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes 
outdoors.

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1.c. Do  not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

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1.d. Keep all equipment safety guards, covers and devices in

position and in good repair.Keep hands, hair, clothing and
tools away from V-belts, gears, fans and all other moving
parts when starting, operating or repairing equipment.

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1.e. In  some cases it may be necessary to remove safety

guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

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1.f. Do not put your hands near the engine fan.

Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.

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1.g. To prevent accidentally starting gasoline engines while

turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

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SAFETY

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ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WARNING

Mar ‘95

ELECTRIC AND 
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes 

localized Electric and Magnetic Fields (EMF). Welding 
current creates EMF fields around welding cables and 
welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health

effects which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do  not place your body between the electrode and

work cables. If the electrode cable is on your right 
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To  avoid scalding, do not remove the

radiator pressure cap when the engine is
hot.

CALIFORNIA PROPOSITION 65 WARNINGS

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

The Above For Diesel Engines

The Above For Gasoline Engines

Summary of Contents for POWER FEED 10S

Page 1: ...nds on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and thought ful operation on your par...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...cal earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for coo...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paiss...

Page 6: ...below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number ______________...

Page 7: ...onversion Kits A 6 ________________________________________________________________________________ Accessory Section C Motor Conversion Kit For 142 1 NA Style Wire Drives C 1 ________________________...

Page 8: ...any axes of rotation for ease of fixturing and locating RECOMMENDED PROCESSES The Power Feed 10S series of wire drives are best suited for submerged arc welding PROCESS LIMITATIONS MIG welding Robotic...

Page 9: ...ightener 32Vdc permanent magnet high torque motor Conversion kit included to change speed range Voltage sense leads included for precision welding performance LOCATION OF COMPONENTS CENTERLINE OF WIRE...

Page 10: ...lbs 15 9kg 80 0lbs 36 3kg 10 0lbs 4 5kg Input Amperes 7 Amps max OPERATING TEMPERATURE RANGE 4 F to 104 F 20 C to 40 C STORAGE TEMPERATURE RANGE 40 F to 185 F 40 C to 85 C WELDING PROCESSES Spec Type...

Page 11: ...e working on the equip ment Do not touch electrically hot parts NON STANDARD SAFETY INFORMATION The PF 10S series of wire drives may be at weld ing voltage potential when the output of the power sourc...

Page 12: ...oles or the two 0 562 through holes See mounting hole locations Figure A 2 FIGURE A 1 FIGURE A 2 POWER WAVE AC DC 1000 K2344 1 K1543 xx ARCLINK CONTROL CABLE ELECTRODE SENSE LEAD A R C 1 K1785 xx 14 1...

Page 13: ...lling the quick connect terminals apart 6 Reverse the motor leads and reconnect the quick connect terminals see Wiring Diagram 7 Carefully replace the wire harness back into the Connection Box and pla...

Page 14: ...le A 1 TABLE A 1 Output Cable Guidelines When using inverter type power sources like the Power Wave use the largest welding electrode and work cables that are practical When pulsing the pulse current...

Page 15: ...wire feed speed the same for all the arcs When these parameters are identical the pulsing fre quency will be the same helping to stabilize the arcs If the voltage sensing is enabled but the sense lea...

Page 16: ...the shaft Replace plain washer tighten the hex nut and remove the adapter plate and motor assembly mounting screws from the gear 6 Support the pinion properly and with the proper size punch drive the...

Page 17: ...Conversion Kit to assemble correctly If both assemblies are not con figured for the same gear ratio this must be done before continuing See Gear Ratio Conversion Kit instructions 4 Cover the teeth of...

Page 18: ...IFICATION All calibration is factory set on the Power Feed 10S To verify the wire feed speed Press the INCH DOWN switch and adjust the wire feed speed to 100 in min 2 54m min Measure the actual wire f...

Page 19: ...LE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generall...

Page 20: ...on 2 Incorrect drives rolls and or guide tubes or incorrect pres sure setting Ensure drive rolls and or guide tubes are stamped with wire diameter being used Replace if necessary Check for proper pres...

Page 21: ...L1 F1 6A NOTES N A CAVITY NUMBERING SEQUENCE AS VIEWED FROM COMPONENT SIDE OF PC BOARD N B CAVITY NUMBERING SEQUENCE AS VIEWED FROM LEAD SIDE OF CONNECTOR ELECTRICAL SYMBOLS PER E1537 LEAD COLOR CODIN...

Page 22: ...6 16 2 43 5 19 3 50 21 2 82 CENTERLINE OF WIRE CENTERLINE OF WIRE 2 60 ISO VIEW REF ONLY 2 50 50 50 O 562 2 HOLES CENTERLINE OF WIRE CENTERLINE OF MOUNTING BRACKET 4 26 6 16 11 29 3 8 16 TAPPED HOLES...

Page 23: ...NOTES POWER FEED 10S...

Page 24: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 25: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 26: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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