Lincoln Electric NA-5 Operator'S Manual Download Page 142

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TRAVEL CARRIAGE GENERAL ASSEMBLY

P-101-P

(Supersedes P-52-C)

P-101-P
(Supersedes P-52-C)

Part Numbers

3-8-82

901

APE ITEM 22

HANDLE WITH

WIDE

APE

PER

E651

FOR SHIPMENT

CONTR

FULL

SCALE CUT

-A

VIEW SHO

WING

LAF3,4, & 5 CONTR

X MOUNTING

FULL

SCALE

CUT

-A

VIEW

SHO

WING

NA3 & NA4 CONTR

X MOUNTING

CONTR

STENCIL

CODE NUMBER

.19 HIGH NUMBERS

FULL

SCALE

VIEW

SHO

WING

UPPER

GUIDE

WHEELS & MOUNTING

.50

5.00

G1326
5-15-81B

Summary of Contents for NA-5

Page 1: ...UAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful Damage Claims When this equipment is shipped title passes to the purchaser upon receipt by the carrier Consequently claims for materi al damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received Sales and Service through Subsi...

Page 2: ...R WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Welding Cutting ANSI Standard Z49 1 from the American Welding Society P O Box 351040 Miami Florida 33135 or CSA Standard W117 2 1974 A Free copy of Arc Welding Safety booklet E205 is availa...

Page 3: ...or cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders 3 i When working above floor level use a safety belt to protect yourself from a fall should you get a shock 3 j Also see Items 6 c and 8 FUMES AND GASES can be dangerous 5 a Welding may produce fu...

Page 4: ...s to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent hazardous situations Refer to Safety in Welding and Cutting ANSI Standard Z49 1 and the operating information for the equipment being used 6 c When not welding make certain no part of the electrode ...

Page 5: ...riés et non inflammables 4 Des gouttes de laitier en fusion sont émises de l arc de soudage Se protéger avec des vêtements de protection libres de l huile tels que les gants en cuir chemise épaisse pan talons sans revers et chaussures montantes 5 Toujours porter des lunettes de sécurité dans la zone de soudage Utiliser des lunettes avec écrans lateraux dans les zones où l on pique le laitier 6 Elo...

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Page 55: ...http www lincolnelectric com knowledge articles content steelhatconstruction asp EW2357 A L2 5 10 A ...

Page 56: ...dge articles content speedfeeddrums asp http www lincolnelectric com knowledge articles content drumhandling asp Insulated friction free eyelet Speed Feed Drum Hat Turntable EW2357 A Sec T2 5 7 A Continued File as Sec L2 5 10 A for IM278 ...

Page 57: ...Sec T2 5 7 B FOR IM305 File as Sec L2 5 10 B for IM278 EW2357 B ...

Page 58: ...dge articles content speedfeeddrum asp and view the Speed Sec T2 5 7 B File as Sec L2 5 10 B for IM278 Assembly and Installation The Lincoln Electric Company Cleveland Ohio 44117 1199 Continued INSTALLATION INSTRUCTIONS SPEED FEED REELS ...

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Page 105: ...merged Arc Twinarc Kit P 101 L K239 Innershield Twinarc Kit P 101 L 2 K231 and K31 Contact Nozzle Assembly P 101 M K226 and K32 Contact Jaw Assembly P 101 N Head Mounting and Lift Mechanism For K23 K236 K247 and HC K325 and HC P 101 Q K29 Vertical Head Lift Assembly NA 1 2 3 4 and 5 and LAF 3 4 and 5 P 101 S K238 High Frequency Unit P 101 T K386 Narrow Gap Deep Grove Nozzle Assembly P 101 U K224 S...

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Page 107: ... 1 Ratio S12882 1 13 Socket Head Screw T9447 28 6 14 Snap Ring S9776 23 1 15 Gear Case Collar M10256 1 16 Hollow Set Screw S11604 13 1 17 Output Shaft Assembly S12509 1 18 Drive Roll Spacer T12146 1 19 Oil Seal S7611 15 1 20 Gasket 0125 Thick T12119 1 As Reqʼd 20 Gasket 004 Thick T12119 2 As Reqʼd 21 Spacer Washer 003 Thick S9262 110 As Reqʼd 21 Spacer Washer 010 Thick S9262 111 As Reqʼd 09 27 200...

Page 108: ...WIRE FEED DRIVE ROLL BOX P 100 D P 100 D 23 23 3 4 5 16 16 12 12 17 17 1 2 18 18 21 21 19 19 11 11 20 20 22 22 15 15 14 14 5 6 7 8 10 10 Part Numbers Part Numbers Part Numbers Part Numbers 09 27 2007 ...

Page 109: ...70 1 1 X 15 Outgoing Guide Tube 1 16 thru 3 32 T13635 3 32 1 X 15 Outgoing Guide Tube 035 thru 052 T13635 052 1 X 16 Draw Bolt T12090 1 ø 1 X X X 17 1 4 20 HN CF000017 1 X X X 18 Stripper Bolt T10317 7 ø 1 X X X 19 Drive Roll Nut T10552 1 X X X 20 Drive Roll Washer S9262 44 1 X X X 21 Snap Ring S11910 2 1 X X X 22 Drive Roll Key M8776 5 1 X X X 23 Wire Straightener Single Wire See P 100 K or P 100...

Page 110: ...E ROLL BOX For Codes Above 8800 P 100 D 2 P 100 D 2 23 23 3 4 5 16 16 12 12 17 17 1 2 18 18 21 21 19 19 11 11 20 20 22 22 15 15 14 14 5 6 7 8 10 10 Part Numbers Part Numbers Part Numbers Part Numbers 09 27 2007 L6991 ...

Page 111: ...52 1 X X 20 Socket Head Cap Screw T9447 12 2 X X X X 21 Socket Head Cap Screw T9447 32 1 X X X X 24 24 Thru 27 See P 100 F X X X X 28 Cross Seam Adjuster Assembly See P 100 L 1 X X X X 29 29 thru 34 See P 100 F X X X X 35 Plain Washer S9262 131 1 X X X X 36 Locking Key T14896 1 X X X X 37 Hollow Head Set Screw S11604 8 1 X X X X Optional Drive Roller Conversion Kits Includes Drive Roll Incoming Ou...

Page 112: ...47 18 1 X X X 84 Pivot Block M10215 1 X X 85 3 8 16 x 1 50 SHCS Block to Clamping Brkt Except NA 5N S T9447 18 4 X X 85 3 8 16 x 2 75 Block to Clamping Brkt NA 5N S Only T9447 31 4 X X 86 Roll Pin Pivot Block to Head Support T9967 29 1 X X 87 Draw Bolt Pivot Block to Head Support T4893 3 1 X X 88 3 4 10 HN Pivot Block to Head Support CF000025 1 X X 89 Spacer NA 5N NA 5S Only S10262 6 4 X X 09 27 2...

Page 113: ... Frequency Flat Insulation T8477 20 1 Insulation Tube T12478 6 2 Insulation Washer S10773 9 2 1 2 13 x 1 75 HHCS CF000277 2 1 2 13 HN CF000027 2 Following Parts Mount M12907 w High Freq Insulation Insulation Asbly S11771 2 1 1 2 13 x 1 00 HHCS Insulation to M12907 CF000276 4 1 2 13 HN CF000027 4 09 27 2007 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 100 G NA 3 NA 4 and NA 5 P 100 G NA 3 NA 4 ...

Page 114: ...S12024 4 2 Multi Conductor Control Cable Motor Includes L5318 D 1 Polarized Pin Connector S12020 15 1 Polarized Receptacle Connector S12023 9 1 Cable Clamp S12024 4 2 Electrode Cable L5318 E 2 Cable Asbly Controls to Head NA 5N NF SF Includes K338 1 Multi Conductor Control Cable Motor Includes L6211 D 1 Polarized Pin Connector S12020 27 1 Polarized Receptacle Connector S12023 12 1 Cable Clamp S120...

Page 115: ...S12024 2 1 Electrode Cable L5231 C 1 Cable Assembly Controls to Head Includes K235 1 For K235 Parts Break Down see P 100 H a NA 5R Cable Assembly Power Source to Controls Includes K374 1 Multi Conductor Control Cable Includes L5267 B 1 Polarized Socket Connector S12020 8 1 Connector Clamp S12024 2 1 Electrode Cable L5267 C 1 Cable Assembly Controls to Head Includes K338 1 For K338 Parts Break Down...

Page 116: ...1 1 9 Wire Guide S12551 1 10 8 32 x 50 RHS CF000033 1 11 Retainer Plate T12145 1 12 Wire Guide T12126 1 13 Adjusting Knob S12547 1 14 Adjusting Screw T12102 1 09 27 2007 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 100 K P 100 K Indicates a Change This Printing FLUX CORED WIRE STRAIGHTENER SINGLE ARC 1 16 thru 5 32 Electrodes 4 5 3 2 6 1 7 7 8 9 12 12 14 14 10 10 11 11 Part Numbers Part Number...

Page 117: ... Printing Cross Seam Adjuster Assembly Includes M10802 1 1 Clamping Ring M10787 1 2 10 24 HN CF000010 1 3 Flat Spring T8701 1 1 4 Shoulder Screw T12535 1 5 Adjusting Screw S13202 1 6 Roll Pin T9967 8 1 7 Retaining Ring S9776 3 1 8 Key M8776 6 1 9 Adjusting Block S13203 1 10 Handle T8312 1 11 Socket Head Screw T9447 18 1 12 Mounting Arm S13204 1 13 Socket Head Screw T9447 9 2 14 Socket Head Screw T...

Page 118: ...1 X 30 Plainwasher Bearing to Body S9262 140 2 X X 31 5 16 18 x 1 25 HHCS Bearing to Body CF000028 1 X X 32 Lock Washer Bearing to Body E106A 3 1 X X 33 5 16 18 HN Bearing to Body CF000029 1 X X 09 27 2007 P 100 M P 100 M SOLID WIRE STRAIGHTENER SINGLE TWINARC 5 64 thru 7 32 Electrodes 27 27 26 26 29 29 31 31 24 24 25 25 28 28 30 30 32 32 33 33 Part Numbers Part Numbers Part Numbers Part Numbers I...

Page 119: ... Wire Guide M12469 1 10 8 32 x 50 RHS CF000033 1 11 Retainer Plate T12145 1 12 Ingoing Wire Guide S14888 1 13 Wing Screw T9078 1 14 Adjusting Knob S12547 1 15 Adjusting Screw T12102 1 09 27 2007 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 100 N P 100 N Indicates a Change This Printing FLUX CORED WIRE STRAIGHTENER TWINARC Part Numbers Part Numbers Part Numbers Part Numbers 1 2 4 5 7 3 6 9 15 1...

Page 120: ... 33 43 44 45 19 20 22 21 23 24 25 26 12 11 10 46 4 3 1 2 27 47 5 6 7 8 9 13 14 15 16 18 17 17 18 28 29 30 32 31 NOTE CONTACTS MUST BE ALIGNED SO THAT WITH A 7 32 WIRE IN PLACE THE WIRE IS CENTERED IN THE CHANNEL Part Numbers Part Numbers Part Numbers Part Numbers 10 3 84 L5313 6 12 81U ...

Page 121: ...1 2 13 1 25 Hex Head Cap Screw 1 2 13 x 1 00 1 26 Thread Cutting Screw S9225 17 2 27 Insulation Bushing T8725 2 28 Lockwasher E106A 2 2 29 Flat Washer S9262 23 2 30 Spring Insulation T8724 2 31 Hex Jam Nut 1 2 13 2 32 Cover Plate T8404 1 33 Insulating Bushing T7028 23 2 34 Insulating Washer S10773 41 2 35 Socket Head Screw T9447 11 2 36 Flat Washer S9262 30 2 37 Spacer T8752 1 38 Hex Head Cap Scre...

Page 122: ...he appropriate Item A and the appropriate outgoing guide tube Item 15 of P 100 D PART OF HEAD ASSEMBLY NOZZLE INSERT A NOZZLE TIP NOZZLE ASSEMBLY Part Numbers Part Numbers Part Numbers Part Numbers 5 80 NOTE A The K103 nozzle for the NA2 is identical to the K233 except for Item A noz zle insert For the NA2 use both the appropriate Item A and the appropriate outgoing guide tube Item 15 of P 100 D M...

Page 123: ...S12775 045 ø 1 12 Nozzle Tip S12775 035 ø 1 Extension Assembly Includes All Below K104 1 1 Insulating Plate S11027 6 ø 1 2 Insulating Bushing T12335 2 3 Insulating Washer S10773 41 2 4 Flat Washer S9262 23 2 5 Lockwasher E106A 2 2 6 Socket Head Cap Screw T9447 10 2 7 Extension Guide Arm M10554 1 8 Wire Guide 3 32 Electrode S12774 3 32 1 8 Wire Guide 5 64 Electrode S12774 5 64 1 8 Wire Guide 1 16 E...

Page 124: ...r S9262 37 1 10 Needle Bearing S10116 1 1 12 Crank Housing M10223 1 13 Cross Slide Assembly S12491 1 14 Socket Head Cap Screw T9447 31 2 Roll Pin T9967 29 1 Draw Bolt T4893 4 1 Hex Nut 3 4 10 1 02 04 2002 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 101 E P 101 E Indicates a Change This Printing K96 HORIZONTAL ADJUSTER Part Numbers Part Numbers Part Numbers Part Numbers M10224 6 16 78B 10 12 1...

Page 125: ... 3 1 7 Cable Assembly M12664 1 9 Name Plate S13246 1 3 13 2000 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 101 F NA3 NA4 and NA5 P 101 F NA3 NA4 and NA5 Indicates a Change This Printing K223 SOLENOID ASSEMBLY NA3 NA4 and NA5 INLET SOLENOID TO NOZZLE ASSEMBLY 9 7 6 2 1 Part Numbers Part Numbers Part Numbers Part Numbers M12665 7 22 83T ...

Page 126: ...lustrated below right should be converted to the newer design by discarding items named below and using the appropriate contact tip holder and tips or correct one piece contact tip depending on wire size Intermediate design one piece contact tips for 1 16 and 5 64 wire should be converted to the new lower replacement cost contact tip holder and contact tips design by ordering the appropriate conta...

Page 127: ...1988 1 1 Nozzle Insert KP2094 4 2 7 Tip Holder Special Side by Side Wire KP2171 1 As Reqʼd Note AA When Tip Life is limited by tip being fused over the use of T14726 5 64 Tips may result in a lower overall cost A Drive Roll 045 052 Wire KP1888 1 1 A Drive Roll 1 16 5 64 Wire KP1888 2 1 A Drive Roll Assembly 3 32 Wire Includes Outer Drive Rolls KP1889 1 2 Center Drive Rolls S14905 1 Drive Roll Spac...

Page 128: ...TRAIGHTENER FOR TINY TWINARC P 101 G 2 a P 101 G 2 a Part Numbers Part Numbers Part Numbers Part Numbers 05 10 2005 5A 5A 5 2 6 4A 4A 4 3 4B 4B 4C 4C 10 10 7 8 3C 3C 3B 3B 12 12 3A 3A 3B 3B 3C 3C 14 14 13 13 1 9 9 ...

Page 129: ... 1 X X 4C Hex Nut 5 16 18 1 X X 5 Incoming Guide Assembly Includes T14090 1 X X 5A Thumb Screw T14088 1 X X 5B Nozzle Insert Not Shown T12576 3 4 X X 6 Roll Pin T9967 38 2 X X 7 Adjusting Screw Assembly T14092 1 X X 8 Large Pivot T14086 1 X X 9 Retaining Ring S9776 12 2 X X 10 Small Pivot Shaft T14087 1 X X 12 Roll Pin T9967 8 1 X X 13 Wire Guide Assembly T14093 1 X 14 Set Screw S11604 21 1 X X 05...

Page 130: ...FLUX HOPPER P 101 H P 101 H 241 237 250 252 SECTION AA 228 A 229 251 236 235 227 225 226 234 7 6 5 4 3 2 1 Part Numbers Part Numbers Part Numbers Part Numbers L3552 8 21 81P T12590 1 16 76H ...

Page 131: ...ly M13563 1 X 251 Sems Screw T10082 4 1 X X X 252 Gasket T10545 1 X X X 256 Flux Tube Not Shown T10642 11 1 X 257 Flux Tube Not Shown S7748 35 1 X Pointer and Mounting Bracket Assembly Includes T12590 1 X Pointer and Mounting Bracket Assembly Includes T12590 1 1 X 1 Pointer S10103 1 X 1 Pointer S10103 2 1 X 2 Insulating Washer S10773 9 2 X X 3 Washer S9262 1 2 X X 4 Wing Nut T9968 3 1 X X 5 Hex He...

Page 132: ...umbers Part Numbers Part Numbers 11 4 98 5 7 13 13 14 14 8 17 17 14 14 6 23 23 18 18 15 15 16 16 4 12 12 1 3 2 20 20 22 22 21 21 19 19 24 24 25 25 114 114 112 112 113 113 110 110 115 115 116 116 111 111 109 109 108 108 108A 108A 102 102 107 107 108A 108A 105 105 104 104 103 103 106 106 11 11 10 10 9 ...

Page 133: ...e 1 X K149 Linc Fill Extension Asbly Includes K149 120 Wire 1 X K149 Linc Fill Extension Asbly Includes K149 1 8 Wire 1 X K149 Linc Fill Extension Asbly Includes K149 5 32 Wire 1 X K149 Linc Fill Extension Asbly Includes K149 3 16 Wire 1 X Linc Fill Extension Asbly L4621 6 Nozzle Includes M13868 1 X 102 Extension Arm Asbly S13757 1 X X X X X X 103 Mounting Block S13758 1 X X X X X 104 Set Screw S1...

Page 134: ... ARC TWINARC KIT P 101 L P 101 L 129 101 102 108 125 126 127 109 107 119 120 118 117 116 115 121 113 114 128 124 112 103 104 105 106 110 123 122 111 Part Numbers Part Numbers Part Numbers Part Numbers L5314 6 12 81J ...

Page 135: ...2 116 Spring Insulation T8724 4 117 Insulating Bushing T8725 4 118 Washer S9262 23 4 119 Lock Washer E106A 2 4 120 1 4 20 x 1 00 HHCS CF000015 4 121 Contact Jaw T10266 2 122 1 2 13 x 1 50 HHS CF000052 1 123 1 2 13 HN CF000027 1 124 Socket Head Screw T9447 10 2 125 Washer T10248 2 126 Nameplate S9556 1 127 Drive Screw S8025 8 2 128 Flux Tube Support Assembly T10684 1 129 5 16 18 x 3 4 HHCS CF000049...

Page 136: ...L 2 P 101 L 2 1 2 3 4 5 26 27 6 8 12 25 13 14 15 24 23 22 21 17 18 20 19 7 9 10 11 16 14 Part of item Socket HD screw Water cooled jacket asbly Wire guide block asbly N B Part Numbers Part Numbers Part Numbers Part Numbers L5421 3 22 85M ...

Page 137: ...8 16 2 16 Contact Tip T14050 3 32 2 17 Current Bar S15483 1 18 Hex Head Screw 1 4 20 x 1 00 4 19 Hex Head Screw 1 2 13 x 1 50 1 19 Hex Nut 1 2 13 1 20 Nozzle Body M7913 1 21 Conductor Bar Insulation T13831 2 1 22 Insulating Sleeve T13829 2 23 Tip Insulation T13831 1 1 24 Insulating Sleeve T13830 1 2 25 Water Jacket Insulation T13832 1 26 Flat Washer S9262 23 2 27 Flat Washer S9262 103 2 Outer Driv...

Page 138: ...1 assembly All parts are interchangeable P 101 M P 101 M Part Numbers Part Numbers Part Numbers Part Numbers 10 18 2006 125 125 118 118 110 110 111 111 122 122 121 121 111A 111A 113A 113A 113B 113B 113C 113C 117 117 116 116 114 114 115 115 124 124 123 123 ...

Page 139: ... 3 32 Wire Size KP1962 3 1 X X 123 Contact Tip 3 32 Wire Size 3 8 24 Thread Old Style KP2082 1 1 X X 123 Contact Tip 3 32 Wire Size 5 16 18 Thread KP2100 3 1 X X 123 Contact Tip 5 64 Wire Size 3 8 24 Thread Old Style KP2082 2 1 X X 123 Contact Tip 5 64 Wire Size 5 16 18 Thread See Note 1 T14050 5 64 1 X X 124 Adapter for 3 32 and 5 64 S8087 Tips With 3 8 24 Female Thread See Note 2 1 X X 124 Adapt...

Page 140: ...BLY For K32 order a K226 assembly All parts are the same except Item 8 P 101 N P 101 N 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 20 23 28 24 Part Numbers Part Numbers Part Numbers Part Numbers M13879 6 12 81J ...

Page 141: ... Lock Washer E106A 2 2 17 Plain Washer S9262 23 2 18 Spring S7664 1 19 Hex Head Cap Screw 3 8 16 x 1 25 2 20 Plain Washer S9262 4 2 or 3 21 Contact Block Rectangular S16640 1 1 21 Contact Block Tapered S16640 2 1 22 Hex Head Cap Screw K226 R Only 3 8 16 x 75 1 23 Hex Head Cap Screw K226 R 3 8 16 x 1 50 1 23 Hex Head Cap Screw K226 T 3 8 16 x 1 25 1 24 Braided Lead K226 R Only S7266 1 25 Contact Ja...

Page 142: ...0 B 73 76 37 3 2 9 7 6 5 24 26 25 23 27 34 32 33 31 A 28 35 29 30 TAPE ITEM 22 TO HANDLE WITH 75 WIDE TAPE PER E651 FOR SHIPMENT CONTROL BOX FULL SCALE CUT AWAY VIEW SHOWING LAF3 4 5 CONTROL BOX MOUNTING FULL SCALE CUT AWAY VIEW SHOWING NA3 NA4 CONTROL BOX MOUNTING CONTROL BOX STENCIL CODE NUMBER 19 HIGH NUMBERS FULL SCALE VIEW SHOWING UPPER GUIDE WHEELS MOUNTING 50 5 00 G1326 5 15 81B ...

Page 143: ...d T13872 1 X X 21 Set Screw Lift Handle and Stud Mounting S11604 11 2 X Hex Jam Nut Locking Set Screw 3 8 16 1 X 21 Roll Pin Lift Handle Mounting T9967 30 1 X X 22 Roller Mounts Item C thru Crank Bracket T8128 1 X X X 23 Gear Box Mounting Plate M8485 ø 1 X X X 24 Flat Head Screw 5 16 18 x 625 4 X X X 25 Drive Wheel T13586 1 X X X Key Drive Wheel to Motor M8776 6 1 X X X Spacer S9262 44 1 X X X Loc...

Page 144: ... X X X 92 Plain Washer S9262 98 6 X X X 93 Lockwasher E106A 2 6 X X X 94 Hex Nut 1 4 20 6 X X X 3 8 82 For K23 K236 Models below code 7500 use the parts marked X in Column 1 For K247 Models above code 7500 use the parts marked X in Column 2 For K247 HC Models above code 7500 use the parts marked X in Column 3 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 101 P 1 b Supersedes P 52 C 1 P 101 P 1 ...

Page 145: ...tes Lift Link on Crank Link Shaft T9967 1 4 X X 17 Link Shaft S10266 2 ø 1 X 17 Link Shaft S10266 4 1 X 18 Crank Bracket S10285 ø 1 X 18 Crank Bracket T13874 1 X 6 16 2000 For K23 and K236 Models Below Code 7500 use the parts marked X in column 1 For K247 and K247 HC Models Above Code 7500 and K325 and K325 HC Models use the parts marked X in column 2 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9...

Page 146: ...10649 2 ø As Reqʼd X X X 179 Flat Head Screw Dust Cap to Case 10 24 x 1 2 4 X X X 180 Dust Cap For Cross Shaft T10672 ø 1 X X X 08 13 2001 Use only the parts marked X in the column under the heading number called for in the model index page ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 101 R Supersedes P 52 F P 101 R Supersedes P 52 F Indicates a Change This Printing Part Numbers Part Numbers P...

Page 147: ...ss Shaft 648 1 Ratio Only S10075 2 1 X 200 Input Worm Gear 144 1 Ratio Only S10087 3 1 X 200 Input Worm Gear 224 1 and 648 1 Ratio S10087 1 1 X X 201 Ball Bearing M9300 29 2 X X X 202 Woodruff Key 405 1 X X X Output Shaft Assembly 144 1 Ratio Only Includes Items 203 through 208 S10083 3 ø 1 X Output Shaft Assembly 324 1 Ratio Only Includes Items 203 through 208 S10083 4 1 X Output Shaft Assembly 6...

Page 148: ...ICAL HEAD LIFT ASSEMBLY NA1 2 3 4 and 5 and LAF3 4 and 5 P 101 S P 101 S 18 15 2 1 12 13 14 5 7 22 20 19 17 16 4 6 23 4 25 3 3 11 9 10 21 8 24 Part Numbers Part Numbers Part Numbers Part Numbers L5882 11 13 81P ...

Page 149: ...er S10093 1 X X Needle Bearing S7844 1 X X Oil Seal S7611 13 1 X X 13 Round Head Screw 10 24 x 50 2 X X 14 Lock Washer E106A 1 2 X X 15 Oil Cup T10643 1 X X 16 Needle Bearing S10116 1 1 X X 17 Thrust Washer S9262 37 1 X X 18 Cover Plate T14606 1 X X 19 Lock Washer E106A 1 2 X X 20 Round Head Screw 10 24 x 50 2 X X 21 Expansion Plug T10542 1 1 X X 22 Shim T10601 As Reqʼd X 23 Locking Plate T12120 1...

Page 150: ...01 T a TRANSFORMER RESISTOR T13260 3 CASE TERMINAL STRIP CAPACITOR RELAY HI FREQ CAPACITOR SPARK GAP ASSBLY AIR CORE TRANSFORMER SPARK GAP MOUNTING PANEL AND BRACKET Part Numbers Part Numbers Part Numbers Part Numbers 6 15 84 L6329 10 21 83 ...

Page 151: ...T10726 92 1 Relay S12807 1 Spark Gap Assembly S16501 3 1 Electrode T11236 1 4 R F Choke T12218 1 2 Air Core Transformer L4283 1 07 11 2002 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 101 T b P 101 T b Indicates a Change This Printing Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration Sub Assembly Illustration ø This part is obsolete and no longer available ...

Page 152: ...NOZZLE P 101 U a P 101 U a 9 30 29 28 27 10 11 12 13 14 15 16 17 26 1 2 3 4 5 6 8 31 7 18 19 20 21 22 23 24 25 N E SECTION THRU NOZZLE TIP WITH JACKET REMOVED DOUBLE SIZE Part Numbers Part Numbers Part Numbers Part Numbers 9 11 84 G1653 5 18 84 ...

Page 153: ...e Clamp S17542 1 Button Head Socket Screw T11551 6 2 21 Hex Head Screw 1 4 20 x 1 25 1 Plain Washer S9262 23 1 Wing Nut T9968 1 1 22 Flux Tube T14887 1 23 Pivot Housing Arm M14717 1 Lock Washer E106 A14 3 Hex Head Screw 5 16 18 x 1 50 3 24 Mounting Clamp Assembly S17550 1 25 Roll Pin T9967 43 1 26 Plain Washer S9262 104 2 27 Roll Pin T9967 29 1 28 Pivot Handle T14939 1 2 29 Hex Head Screw 1 2 13 x...

Page 154: ... 4 ø 1 3 Collar S17745 1 4 Nozzle Body Assembly S10157 3 1 5 Socket Head Screw T10570 1 6 Nozzle Insulator Assembly S10493 1 7 Nozzle Insert Assembly 062 3 32 Wire Size Only S15106 1 1 8 Hex Head Screw 1 2 13 x 1 50 1 9 Hex Nut 1 2 13 1 07 19 2001 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 101 V P 101 V Indicates a Change This Printing K405 AUTOMATIC INNERSHIELD NOZZLE 1 2 5 7 6 8 9 4 3 Part...

Page 155: ...NOTES ...

Page 156: ... SCR and Heat Sink M13342 ø 1 15 Control P C Board Code 7359 Only L5316 1 15 Control P C Board Code 7683 Above L5759 1 1 16 Caution Decal T13470 1 18 Choke S14644 1 19 Resistor Code 7742 Above T12731 42F 1 K224 Mounting Angles S12995 1 1 ea S13709 01 28 2003 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 114 H P 114 H Indicates a Change This Printing K224 SOLID STATE REMOTE FIELD CONTROL DISCONT...

Page 157: ...0082 4 4 X 5 Flux Cone M13454 1 X 6 Hose Clamp S10888 31 2 X Items Not Illustrated Flux Hose T10642 10 1 X Flux Hose Tube T6996 9 1 X 10 28 98 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 114 J P 114 J Indicates a Change This Printing K285 CONCENTRIC FLUX CONE Part Numbers Part Numbers Part Numbers Part Numbers 2 3 5 4 6 6 1 ...

Page 158: ...K278 1 SPREADARC COMPLETE ASSEMBLY P 114 K 2 P 114 K 2 Part Numbers Part Numbers Part Numbers Part Numbers 08 29 2006 1 2 12 12 8 3 4 11 11 5 9 13 13 14 14 15 15 5 7 ...

Page 159: ...284 2 Thread Forming Screw S9225 70 4 9 Draw Bolt T4893 3 1 3 4 10 HN CF000025 1 Support Pin Assembly T14042 1 11 Grommet T9274 1 2 12 Decal T13470 1 13 Decal S19338 2 14 Guard M21264 1 10 24 x 50 HHCS CF000371 2 Lock Washer T9695 1 2 15 Decal T13086 62 1 01 19 2007 Use only the parts marked X in the column under the heading number called for in the model index page ITEM DESCRIPTION PART NO QTY 1 ...

Page 160: ...Drive Motor Assembly L12135 1 4A Plain Washer Not Shown S9262 98 3 4B Hex Lock Nut Not Shown T9187 6 3 5 Plug Button T10397 2 4 08 29 2006 Use only the parts marked X in the column under the heading number called for in the model index page ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 114 L 2 P 114 L 2 Indicates a Change This Printing SPREADARC CARRIAGE TRACK DRIVE MOTOR ASBLY K278 1 2 1 5 3 P...

Page 161: ...NOTES ...

Page 162: ...IAGE ASSEMBLY K278 1 4A 4A 2B 2B 2C 2C 2D 2D 2E 2E 8C 8C 8D 8D 1 5 6 4C 4C 4B 4B 4D 4D 4E 4E 4F 4F 8B 8B 8A 8A 3A 3A 3C 3C 3B 3B 2A 2A 7E 7E 7C 7C 7A 7A 7B 7B 7D 7D 2F 2F 2G 2G 2H 2H 2D 2D 2J 2J Part Numbers Part Numbers Part Numbers Part Numbers ...

Page 163: ... 15 2 4A Eccentric Adjuster T14039 2 4B V Roller S15884 2 4C Bearing Bushing T14038 1 2 4D Plain Washer S9262 1 2 4E Lock Washer E106A 15 2 4F 1 2 13 x 2 25 HHCS CF000064 2 5 Head Insulation S15869 1 6 Head Support S15870 1 7A Stud T12581 7 1 7B Insulating Tube T7028 258 1 7C Cam S15871 2 7D 3 8 16 HN CF000067 6 7E Lock Washer E106A 16 2 8A Drive Shaft Rack S14747 1 8B Spacer T14036 1 8C Socket He...

Page 164: ...r T12731 9 1 X X 9 10 2001 Use only the parts marked X in the column under the heading number called for in the model index page ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 114 N P 114 N Indicates a Change This Printing K237 LINC FILL STARTING RELAY ASSEMBLY 3 4 1 2 7 8 13 13 10 10 6 9 1 2 3 3 4 Part Numbers Part Numbers Part Numbers Part Numbers M15663 7 15 88F NOTE This parts list covers tw...

Page 165: ...5 S K325 F Use Column One on P 132 C D F For K325 HC K325 HC F Use Column Two on P 132 C D F TC 3 General Assembly P 132 C Motor and Gear Box Assembly P 132 D Gear Box Assembly P 132 E Travel Control Box Assembly P 132 F This parts list covers machines thru Code 9021 For Codes above 9021 contact Service Dept ...

Page 166: ...P 132 C 27 28 19 20 21 22 9 25 24 23 27 10 12 13 14 26 18 17 16 15 30 29 47 33 34 35 36 48 50 49 7 37 8 38 3 4 2 1 46 45 40 44 42 43 42 43 41 40 39 42 43 41 28 Part Numbers Part Numbers Part Numbers Part Numbers 4 79 G1326 9 15 78A ...

Page 167: ... 3 Hex Nut 1 4 20 1 X X 4 Cable Clamp M8501 1 X X 7 Head Mounting and Lift Mechanism See P 101 Q 1 X X Lift Hand Stud T13872 1 X X Roller T8128 1 X X Roll Pin T9967 30 1 X X 8 Carriage Frame Assembly G1322 1 X X 9 Gear Box Mounting Plate M12550 1 X X 10 Swivel Motor Mount S15772 2 X X 11 Shim 0179 Thick Not Shown T10778 1 As Reqd X X 11 Shim 0598 Thick Not Shown T10778 2 4 X X 11 Shim 1875 Thick N...

Page 168: ...32 C 2 27 28 19 20 21 22 9 25 24 23 27 10 12 13 14 26 18 17 16 15 30 29 47 33 34 35 36 48 50 49 7 37 8 38 3 4 2 1 46 45 40 44 42 43 42 43 41 40 39 42 43 41 28 Part Numbers Part Numbers Part Numbers Part Numbers 05 20 2005 G1326 2 29 80B ...

Page 169: ... 1 X X 33 Hex Head Screw 3 8 16x 875 3 X X 34 Lockwasher E106A 4 3 X X 35 Hex Jam Nut 3 8 16 1 X X 36 Wire Reel Support L3154 1 X X 37 Roll Pin T9967 30 1 X X 38 Lift Handle M12968 1 X X 39 Mounting Plate S15082 1 X X 40 Hex Head Screw 1 4 20x 75 4 X X 41 Plain Washer S9262 98 6 X X 42 Lockwasher E106A 2 6 X X 43 Hex Nut 1 4 20 4 X X 44 Insulation Washer S10773 12 4 X X 45 Insulation Tube T7305 19...

Page 170: ...MOTOR AND GEAR BOX ASSEMBLY P 132 D a P 132 D a 4 1 2 3 Part Numbers Part Numbers Part Numbers Part Numbers 9 11 86 L5197 9 11 86 ...

Page 171: ...n Gear S15013 3 1 X Pinion Gear S15013 2 1 X Motor Lead Plug T10662 1 X X Adapter Assembly Includes Gear Box Adapter G1324 1 X X Helical Gear S15008 1 ø 1 X Helical Gear S15008 1 X 2 Gear Box Assembly See P 132 E 1 X X 3 Round Head Screw 1 4 20 x 1 75 2 X X Lock Washer E106A 2 2 X X 4 Hex Head Screw 1 4 20 x 75 2 X X Lock Washer E106A 2 2 X X 8 31 2001 Use only the parts marked X in the column und...

Page 172: ...ar Ratio is stenciled on the side of the gear case and on top of Item 12 P 132 E a P 132 E a 1 6 13 21 3 2 4 5 7 8 9 11 12 10 15 14 16 17 18 19 20 Part Numbers Part Numbers Part Numbers Part Numbers 7 31 91 L5199 7 24 81S ...

Page 173: ...ket Head Screw T9447 28 3 X 13 Socket Head Screw High Speed T9447 28 6 X 14 Snap Ring S9776 23 1 X 15 Gear Case Collar M10256 1 X 16 Hollow Set Screw S11604 13 1 X 17 Output Shaft Assembly S12509 1 X 18 Spacer T12146 1 X 19 Oil Seal S7611 15 1 X 20 Gasket 0125 Thick T12119 1 As Reqʼd X 20 Gasket 004 Thick T12119 2 As Reqʼd X 21 Spacer Washer 003 Thick S9262 110 As Reqʼd X 21 Spacer Washer 010 Thic...

Page 174: ...TRAVEL CONTROL BOX ASSEMBLY P 132 F a P 132 F a 14 5 16 15 12 13 7 8 6 4 9 1 11 2 3 10 20 17 18 Part Numbers Part Numbers Part Numbers Part Numbers 11 2 84 M14172 6 25 82M ...

Page 175: ...4 4 1 X X 13 Cable Assembly Includes S15003 ø 1 X Plug S10272 1 X 13 Cable Assembly Includes S17020 1 X Polarized Plug S12020 3 1 X Cable Clamp S12024 1 1 X 14 Travel Control Box Cover S15238 1 1 X X 15 Insulation E1400 6 016 2 00 2 75 1 X X 16 Warning Decal T13470 1 X X 17 Socket and Lead Assembly Includes S12037 1 1 X X Socket T10567 1 X X 18 Thread Cutting Screw S9225 36 1 X Lockwasher T9695 1 ...

Page 176: ...NOTES ...

Page 177: ... 1 Drive Motor Connection Box Assembly Includes 95 1 Ratio W H F M13902 5 1 Drive Motor Connection Box Assembly Includes 142 1 Ratio W H F M13902 6 1 Drive Motor Connection Box Assembly Includes 21 1 Ratio W O H F M13902 7 ø 1 07 20 2001 W O H F Without High Frequency Insulation W H F With High Frequency Insulation ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 135 C P 135 C Indicates a Change T...

Page 178: ...1 Drive Motor W H F S16985 1 Brush Spring Assembly M12254 1F 2 Brush Spring Assembly Stature Motor M13312 12 2 Brush Cap Early Design 7 8 27 THD M9655 7A ø 2 Brush Cap Present Design 3 4 27 THD M9655 7B ø 2 Brush Cap Stature Motor M13312 13 2 Pinion 57 1 Ratio S15013 1 1 Pinion 95 1 Ratio S15013 2 1 Pinion 142 1 Ratio S15013 3 1 Pinion 21 1 Ratio S15013 6 ø 1 Roll Pinion For Pinion T9967 33 1 Shaf...

Page 179: ...Cable S12024 4 1 Polarized Connector Motor Cable S12020 27 1 Cable Clamp Motor Cable S12024 1 1 7 Box Cover T13193 1 1 Screw S8025 70 2 8 Grommet Strip T12823 18 1 9 Lead Grommet T9274 3 1 10 Lead Grommet T9274 4 1 11 Motor End Cover Not Shown S16718 1 3 13 2001 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 135 C 1 b P 135 C 1 b Indicates a Change This Printing W O H F Without High Frequency In...

Page 180: ...CONTROL BOX ASSEMBLY P 135 D P 135 D 10 7 96 G1555 7 24 81 ...

Page 181: ... Expansion Nut Board Mounting S14020 3 7 14 Power Printed Circuit Board Code 8205 Only L6252 1 14 Power Printed Circuit Board L6252 2 1 Expansion Nut Board Mounting S14020 3 7 16 Rheostat Knob Procedure Start and Crater Boards T10491 8 17 Shaft Seal T14034 8 18 Square Insulating Tube T14767 8 19 Jumper Plug Remove when using Start or Crater Board Options T13498 10 3 20 Jumper Plug Remove when usin...

Page 182: ...ard Clear Welding Lens Below Code 8990 T14771 2 10 Filter Lens Above Code 8990 T14807 2 1 11 Meter Shield Frame M13934 1 12 Actuator Switch Assembly T14751 1 1 13 Start Switch T13541 2 1 14 Security Panel Assembly M13936 1 15 Insulation T14468 2 16 Decal S11893 2 1 16 Nameplate Above Code 11000 L12800 1 17 Digital Meter P C Board Above Code 8990 Only M14490 2 19 P C Board Spacer Above Code 8990 On...

Page 183: ...Plate T10726 138 1 11 Resistor S10404 75 1 10 24x5 00 RHS CF000045 1 Insulating Washer T4479 A 2 12 Transformer S16711 1 13 Transformer Code 8205 Only S16712 1 13 Transformer S17101 1 14 Cable Tie Mount Not Shown T13941 2 15 Harness Includes Below Code 11000 Not Shown G1554 1 Harness Includes Above Code 11000 Not Shown G1554 1 1 Terminal Strip S14530 5 2 Jumper for Terminal Strip T13962 1 Fuse 1 2...

Page 184: ...K349 MULTI PROCEDURE KIT P 135 G P 135 G 1 29 2002 12 11 13 8 7 19 10 9 14 17 15 16 3 4 1 2 5 6 17 ...

Page 185: ...397 14 1 9 Harness S14165 287 1 10 Nameplate M14264 1 11 Square Insulating Tube T14767 6 12 Shaft Seal T14034 6 13 Rheostat Knob T10491 6 14 Rotary Switch Knob T13639 1 15 Security Panel S17149 1 16 Lock Tab T10045 40 1 17 Self Tapping Screw S8025 70 5 18 Self Tapping Screw Not Illustrated Mounts Box S8025 70 2 19 Grommet T9274 3 2 3 30 2000 ITEM DESCRIPTION PART NO QTY 1 2 3 4 5 6 7 8 9 P 135 G 1...

Page 186: ...NOTES ...

Page 187: ......

Page 188: ... N J CONNECT 67 BLACK ELECTRODE LEAD AND 21 WHITE WORK LEAD TO APPROPRIATE TERMINAL STRIP N K LEAD CONNECTED TO MOTOR FRAME WHICH IS ELECTRICALLY COMMON WITH ELECTRODE DRIVE ROLL AND DRIVEN ELECTRODE N L REMOVE JUMPER PLUG TO INSTALL OPTIONAL KIT IF KIT IS REMOVED REPLACE JUMPER PLUG N M NOT PRESENT ON EARLIER VOLTAGE P C BOARDS N N BLUE JUMPER LEAD NOT PRESENT ON EARLIER VOLTAGE P C BOARDS THE JU...

Page 189: ......

Page 190: ...L6227 DIMENSION PRINT ...

Page 191: ...L6228 DIMENSION PRINT ...

Page 192: ......

Page 193: ......

Page 194: ......

Page 195: ...K349 MULTI PROCEDURE KIT ...

Page 196: ......

Page 197: ...NOTES ...

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Page 199: ......

Page 200: ...s and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products ...

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