Lincoln Electric MARQUETTE AUTOPRO 20 Operator'S Manual Download Page 5

WELDING AND CUTTING

SPARKS CAN CAUSE

FIRE OR EXPLOSION.

   6.a. Remove fire hazards from the welding area. If

this is not possible, cover them to prevent the welding sparks
from starting a fire. Remember that welding sparks and hot
materials from welding can easily go through small cracks and
openings to adjacent areas. Avoid welding near hydraulic lines.
Have a fire extinguisher readily available.

   6.b. Where compressed gases are to be used at the job site, special

precautions should be used to prevent hazardous situations.
Refer to “Safety in Welding and Cutting” (ANSI Standard Z49.1)
and the operating information for the equipment being used.  

     6.c. When not welding, make certain no part of the electrode circuit is

touching the work or ground. Accidental contact can cause
overheating and create a fire hazard.

   6.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures 
will not cause flammable or toxic vapors from substances inside.
They can cause an explosion even though they have been
“cleaned”. For information, purchase “Recommended Safe
Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances”,
AWS F4.1 from the American Welding Society 
(see address above).

   6.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

   6.f. Sparks and spatter are thrown from the welding arc. Wear oil free

protective garments such as leather gloves, heavy shirt, cuffless
trousers, high shoes and a cap over your hair. Wear ear plugs
when welding out of position or in confined places. Always wear
safety glasses with side shields when in a welding area.

   6.g. Connect the work cable to the work as close to the welding area

as practical. Work cables connected to the building framework or
other locations away from the welding area increase the
possibility of the welding current passing through lifting chains,
crane cables or other alternate circuits. This can create fire
hazards or overheat lifting chains or cables until they fail.

   6.h. Also see item 1.c.

   6.I. Read and follow NFPA 51B “Standard for Fire Prevention During

Welding, Cutting and Other Hot Work”, available from NFPA, 1
Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.

   6.j. Do not use a welding power source for pipe thawing.

CYLINDER MAY EXPLODE IF

DAMAGED.

   7.a. Use only compressed gas cylinders containing

the correct shielding gas for the process used
and properly operating regulators designed for
the gas and pressure used. All hoses, fittings,
etc. should be suitable for the application and
maintained in good condition.

   7.b. Always keep cylinders in an upright position securely chained to

an undercarriage or fixed support.

   7.c. Cylinders should be located:

Away from areas where they may be struck or subjected
to physical damage.

A safe distance from arc welding or cutting operations
and any other source of heat, sparks, or flame.

   7.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

   7.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

   7.f. Valve protection caps should always be in place and hand tight

except when the cylinder is in use or connected for use.

   7.g. Read and follow the instructions on compressed gas cylinders,

associated equipment, and CGA publication P-l, “Precautions for
Safe Handling of Compressed Gases in Cylinders,” available from
the Compressed Gas Association,  14501 George Carter Way
Chantilly, VA 20151.

FOR ELECTRICALLY

POWERED EQUIPMENT.

   8.a. Turn off input power using the disconnect

switch at the fuse box before working on 
the equipment.

   8.b. Install equipment in accordance with the U.S. National Electrical

Code, all local codes and the manufacturer’s recommendations.

   8.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

Refer to

http://www.lincolnelectric.com/safety

for additional safety information.

SAFETY

Safety 04 of 04 - 5/16/2018

Summary of Contents for MARQUETTE AUTOPRO 20

Page 1: ...be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPER ATE OR REPAIR THIS EQUIP MENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOU...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...imitations B 2 Controls and Settings B 2 Cutting Operations B 3 Check Air Quality B 3 Cutting with a Hand Torch B 3 B 4 Pilot Arc Discussion B 5 Torch Consumable Parts Selection B 5 __________________...

Page 7: ...Circuit Breaker or Fuse Size 20 AMPS 15 Amps 3 Conductor 14 AWG Type SJT or Hard Usage Input Cord Depth 16 in 406 mm Width 6 in 152 mm Height 12 in 305 mm Open Circuit Voltage 310 VDC For all plasma...

Page 8: ...good earth ground The work terminal ground does NOT ground the machine frame 2 Keep the work clamp isolated from other work clamps that have high frequency 3 If the work clamp cannot be isolated then...

Page 9: ...cylinder must have a pressure regulator Maximum psi from a nitrogen gas cylinder to the AUTOPRO 20 regulator should never exceed 150 psi 10 3 Bar Install a hose between the nitrogen gas cylin der regu...

Page 10: ...e cycle is determined by an arc called the pilot arc which is struck between the moveable electrode negative polarity and the torch nozzle positive polarity due to a short circuit between these two el...

Page 11: ...ate surface condi tion oil scale plate thickness preheat quench gas type gas flow rate and equipment may produce results different than those expected Some adjust ments to procedures may be necessary...

Page 12: ...at the work lead is clamped to the work piece before cutting Set the output current control knob at maximum position for higher cutting speed and less dross for mation Reduce the current if desired to...

Page 13: ...from the receptacle before assembling or disassembling torch parts or torch and lead assemblies If the machine does not reset or continues to trip consult the Troubleshooting Section Use the proper cu...

Page 14: ...ttently This is aggravated when the consumables are worn or the air pressure is too high Always keep in mind that the pilot arc is designed to transfer the arc to the workpiece and not for numerous st...

Page 15: ...ies Do not touch electrically hot parts ROUTINE MAINTENANCE 1 Keep the cutting or gouging area and the area around the machine clean and free of combustible materials No debris should be allowed to co...

Page 16: ...d with a filter for the compressed air and fitted with a manual drain for condensation Drain is located on the bottom of the filter Purge periodical ly to remove the water in the filter by opening the...

Page 17: ...COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unab...

Page 18: ...5 Bar 2 Air filter or air line blocked torch blocked Replace filter cartridge Check that air line and torch leads are free of twists and kinks 1 Shield cup not properly installed on torch Check that...

Page 19: ...all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department...

Page 20: ...NOTES AUTOPRO 20...

Page 21: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 22: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 23: ...2345 Murphy Blvd Gainesville GA 30504 TEL 866 236 0044 Copyright Lincoln Global Inc...

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