Lincoln Electric MARQUETTE AUTOPRO 20 Operator'S Manual Download Page 12

B-3

OPERATION

B-3

CHECKING AIR QUALITY

To check air quality, deactivate the torch (post-flow)
and place a welding filter lens in front of the torch. Any
oil or moisture in the air will be visible on the lens. 

DO

NOT

initiate pilot arc while checking air quality.

When preparing to cut, position the machine as close
to the work as possible.  Make sure you have all
materials needed to complete the job and have taken
all safety precautions.  It is important to follow these
operating steps each time you use the machine.

•  

COMPRESSED AIR

The AUTOPRO™ 20 requires compressed air to be
attached to the unit.  The input air pressure mini-
mum must be 72.5 PSI, 5 Bar and must not exceed
150 PSI, 10.3 Bar.  An air regulator is included with
the unit with optimum pressure setting set to 65
PSI, 4.5 Bar.  

The unit is also equipped with an air filter which cap-
tures water and oil vapor.  The vapor collected can
be drained out of the bottom of the unit by turning
the drain button.  The unit will not operate if the
input air pressure is below 55 PSI, 3.8 Bar.

Three Position Drain knob: (See Figure B.1)

1. Open
2. Open when no air pressure, closed when air pres-

sure.

3. Closed

CUTTING WITH A HAND TORCH

•  Turn the main power and the machine power switch

on.

-  The fan should start.
-  The pre-charge circuit will operate for 3 seconds,

then the green "Power" LED should turn on.

•  Be sure that the work lead is clamped to the work-

piece before cutting.

•  Set the output current control knob at maximum

position for higher cutting speed and less dross for-
mation. Reduce the current, if desired to reduce the
kerf (cut) width, heat affected zone or travel speed
as required.

AUTOPRO™ 20

CUTTING OPERATIONS

BEFORE CUTTING

ELECTRIC SHOCK CAN KILL.
Disconnect input power by removing
the plug from the receptacle before
assembling or disassembling torch
parts, or torch and lead assemblies.

------------------------------------------------------------------------

Check and follow instructions listed in the “Safety and
Installation” section of this manual.

TORCH

PARTS

Check the torch for proper assembly. Install proper
torch parts for the desired application (refer to the
Torch Consumable Parts Selection Section).
NOTE: The power supply will not operate unless the

torch shield cup is fully seated against the PIP
(Parts in Place) pins in the torch head.

INPUT POWER

Check the power source for proper input voltage.
Make sure the power source meets circuit protection
and wiring requirements.
Plug in power cord to supply input power to the unit.

GROUND CABLE

Check for a solid ground cable connection to the
workpiece.

AUTOMATIC PURGE SYSTEM

Place the ON/OFF switch to the ON position. If the
line voltage is OK, the green LED will turn on. Activate
the torch trigger to initiate air purge. There will be a 3
second delay to remove any condensation that may
have accumulated in the torch and air lines while the
system was shut down. When the air purge (Air safety
time) is complete, pilot arc will be initiated.

FIGURE B.1

WARNING

KNOB

Summary of Contents for MARQUETTE AUTOPRO 20

Page 1: ...be increased by proper installation and thoughtful operation on your part DO NOT INSTALL OPER ATE OR REPAIR THIS EQUIP MENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOU...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...imitations B 2 Controls and Settings B 2 Cutting Operations B 3 Check Air Quality B 3 Cutting with a Hand Torch B 3 B 4 Pilot Arc Discussion B 5 Torch Consumable Parts Selection B 5 __________________...

Page 7: ...Circuit Breaker or Fuse Size 20 AMPS 15 Amps 3 Conductor 14 AWG Type SJT or Hard Usage Input Cord Depth 16 in 406 mm Width 6 in 152 mm Height 12 in 305 mm Open Circuit Voltage 310 VDC For all plasma...

Page 8: ...good earth ground The work terminal ground does NOT ground the machine frame 2 Keep the work clamp isolated from other work clamps that have high frequency 3 If the work clamp cannot be isolated then...

Page 9: ...cylinder must have a pressure regulator Maximum psi from a nitrogen gas cylinder to the AUTOPRO 20 regulator should never exceed 150 psi 10 3 Bar Install a hose between the nitrogen gas cylin der regu...

Page 10: ...e cycle is determined by an arc called the pilot arc which is struck between the moveable electrode negative polarity and the torch nozzle positive polarity due to a short circuit between these two el...

Page 11: ...ate surface condi tion oil scale plate thickness preheat quench gas type gas flow rate and equipment may produce results different than those expected Some adjust ments to procedures may be necessary...

Page 12: ...at the work lead is clamped to the work piece before cutting Set the output current control knob at maximum position for higher cutting speed and less dross for mation Reduce the current if desired to...

Page 13: ...from the receptacle before assembling or disassembling torch parts or torch and lead assemblies If the machine does not reset or continues to trip consult the Troubleshooting Section Use the proper cu...

Page 14: ...ttently This is aggravated when the consumables are worn or the air pressure is too high Always keep in mind that the pilot arc is designed to transfer the arc to the workpiece and not for numerous st...

Page 15: ...ies Do not touch electrically hot parts ROUTINE MAINTENANCE 1 Keep the cutting or gouging area and the area around the machine clean and free of combustible materials No debris should be allowed to co...

Page 16: ...d with a filter for the compressed air and fitted with a manual drain for condensation Drain is located on the bottom of the filter Purge periodical ly to remove the water in the filter by opening the...

Page 17: ...COURSE OF ACTION This column provides a course of action for the Possible Cause generally it states to contact your local Lincoln Authorized Field Service Facility If you do not understand or are unab...

Page 18: ...5 Bar 2 Air filter or air line blocked torch blocked Replace filter cartridge Check that air line and torch leads are free of twists and kinks 1 Shield cup not properly installed on torch Check that...

Page 19: ...all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to the Service Department...

Page 20: ...NOTES AUTOPRO 20...

Page 21: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 22: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 23: ...2345 Murphy Blvd Gainesville GA 30504 TEL 866 236 0044 Copyright Lincoln Global Inc...

Reviews: