background image

ii

SAFETY

ii

MAGNUM X-TRACTOR 1GX

FOR ELECTRICALLY
powered equipment.

6.a. Turn off input power using the disconnect

switch at the fuse box before working on
the equipment.

6.b. Install equipment in accordance with the U.S. National

Electrical Code, all local codes and the manufacturer’s
recommendations.

6.c. Ground the equipment in accordance with the U.S. National

Electrical Code and the manufacturer’s recommendations.

CYLINDER may explode
if damaged.

5.a. Use only compressed gas cylinders

containing the correct shielding gas for the
process used and properly operating
regulators designed for the gas and

pressure used. All hoses, fittings, etc. should be suitable for
the application and maintained in good condition.

5.b. Always keep cylinders in an upright position securely

chained to an undercarriage or fixed support.

5.c. Cylinders should be located:

• Away from areas where they may be struck or subjected to

physical damage.

• A safe distance from arc welding or cutting operations and

any other source of heat, sparks, or flame.

5.d. Never allow the electrode, electrode holder or any other

electrically “hot” parts to touch a cylinder.

5.e. Keep your head and face away from the cylinder valve outlet

when opening the cylinder valve.

5.f. Valve protection caps should always be in place and hand

tight except when the cylinder is in use or connected for
use.

5.g. Read and follow the instructions on compressed gas

cylinders, associated equipment, and CGA publication P-l,
“Precautions for Safe Handling of Compressed Gases in
Cylinders,” available from the Compressed Gas Association
1235 Jefferson Davis Highway, Arlington, VA 22202.

Mar. ‘93

WELDING SPARKS can
cause fire or explosion.

4.a. Remove fire hazards from the welding area.

If this is not possible, cover them to prevent

the welding sparks from starting a fire.
Remember that welding sparks and hot

materials from welding can easily go through small cracks
and openings to adjacent areas. Avoid welding near
hydraulic lines. Have a fire extinguisher readily available.

4.b. Where compressed gases are to be used at the job site,

special precautions should be used to prevent hazardous
situations. Refer to “Safety in Welding and Cutting” (ANSI
Standard Z49.1) and the operating information for the
equipment being used.

4.c. When not welding, make certain no part of the electrode

circuit is touching the work or ground. Accidental contact can
cause overheating and create a fire hazard.

4.d. Do not heat, cut or weld tanks, drums or containers until the

proper steps have been taken to insure that such procedures
will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have
been “cleaned”. For information, purchase “Recommended
Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous
Substances”, AWS F4.1 from the American Welding Society
(see address above).

4.e. Vent hollow castings or containers before heating, cutting or

welding. They may explode.

4.f. Sparks and spatter are thrown from the welding arc. Wear oil

free protective garments such as leather gloves, heavy shirt,
cuffless trousers, high shoes and a cap over your hair. Wear
ear plugs when welding out of position or in confined places.
Always wear safety glasses with side shields when in a
welding area.

4.g. Connect the work cable to the work as close to the welding

area as practical. Work cables connected to the building
framework or other locations away from the welding area
increase the possibility of the welding current passing
through lifting chains, crane cables or other alternate circuits.
This can create fire hazards or overheat lifting chains or
cables until they fail.

4.h. Also see item 7c.

Summary of Contents for MAGNUM X-TRACTOR 1GX

Page 1: ...M445 A February 1995 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and t...

Page 2: ...e welding the electrode electrode reel welding head nozzle or semiautomatic welding gun are also electrically hot 1 d Always be sure the work cable makes a good electrical connection with the metal be...

Page 3: ...hem to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near...

Page 4: ...exhaust fumes outdoors ____________________________________________________ 7 c Do not add the fuel near an open flame welding arc or when the engine is run ning Stop the engine and allow it to cool b...

Page 5: ...rans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise...

Page 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Page 7: ...2 Connection to the Gun and Cable Assembly A 3 Locating the Vacuum Source A 3 Operation Section B Safety Instructions B 1 Operating Instructions B 1 Maintenance Section C Safety Precautions C 1 Routi...

Page 8: ...2 5 825 mm 34 lbs 15 5 kg FILTER LIFE Approximately 400 lbs of electrode under normal solid wire GMAW conditions PHYSICAL DIMENSIONS Air Flow without a hose Air Flow with provided hose attached 96 ft...

Page 9: ...vacuum is also shipped with a hose adapter to fit 1 3 4 45 mm exhaust hose Lincoln Electric has 1 3 4 hoses for both regular duty PVC flexhose S19947 and heavy duty Reinforced rubber S14927 8 applicat...

Page 10: ...odors it is recommended that the vacuum be placed away from the user and other personnel as far as convenient with in the constraints of the hoses and cables The filter cabinet of the 1GX is not press...

Page 11: ...STRUCTIONS The 1GX vacuum can be operated in either the On or Auto mode by selecting the desired operation at the rocker switch on the motor housing In the On posi tion the vacuum will be on continuou...

Page 12: ...ng of the spark trap over a waste bin until the trap is empty d Reinstall the trap and reconnect the hose Replacing the Filter The filter cartridge in the Magnum X Tractor 1GX is dis posable and shoul...

Page 13: ...output problems Step 2 PERFORM EXTERNAL TESTS The second column labeled POSSIBLE AREAS OF MISADJUSTMENT S lists the obvious external possibilities that may con tribute to the machine symptom Perform...

Page 14: ...ADJUSTMENTS S RECOMMENDED COURSE OF ACTION Low Vacuum Motor won t operate in any mode Motor won t operate in Auto mode 1 Be sure all tubing connections are tight and there are no punctures in hose 1 V...

Page 15: ...RTS MAGNUM X TRACTOR 1GX 1 NOTE This Parts Manual is provided as an informative guide only when ordering parts always refer to the Lincoln Electric Parts List MAGNUM X TRACTOR 1GX PARTS MANUAL Code 10...

Page 16: ...R 1GX 2 NOTE This Parts Manual is provided as an informative guide only when ordering parts always refer to the Lincoln Electric Parts List P 202 K MAGNUM X TRACTOR VACUUM SOURCE L8481 2 3 95K 7 8 9 1...

Page 17: ...le S20000 3 1 4 Rubber Feet 3 pieces S20000 4 1 5 Handle S20000 5 1 6 Sound Trap S20000 6 1 7 Spark Trap S20000 7 1 8 Rocker Switch 3 Position S20000 8 1 9 Potentiometer S20000 9 1 10 Knob S20000 10 1...

Page 18: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 19: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Reviews: