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C-1

MAINTENANCE

C-1

SAFETY PRECAUTIONS

•Have a qualified technician do the maintenance

and troubleshooting work.

•Turn the equipment off before working inside the

machine.

•Remove covers only when necessary and  replace

them when the maintenance requiring their
removal is complete.

•Always use the greatest care when working near

moving parts.

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Read the Safety Precautions in front of this manual and
the welder instruction manual before working on this
machine.

Keep all equipment covers and devices in position and
in good repair. Keep hands, hair, clothing and tools
away from fans and all other moving parts when oper-
ating or repairing the equipment.

ROUTINE AND PERIODIC 
MAINTENANCE

Emptying the Spark Trap

The spark trap should be emptied each time a filter is
changed, and more often when the welding conditions
cause high spatter.

a)Remove the hose from the spark trap.

b)Release the latches and pull the trap from

the filter cabinet.

c)Shake the opening of the spark trap over a

waste bin until the trap is empty.

d)Reinstall the trap and reconnect the hose.

Replacing the Filter

The filter cartridge in the Magnum X-Tractor 1GX is dis-
posable and should last through the use of about 400
lbs. of electrode under normal solid wire GMAW condi-
tions. The indicator light on the motor housing will light
up when the filter is in need of replacement.

EXCESSIVE AIR FILTER RESTRICTION WILL
RESULT IN REDUCED VACUUM LIFE.

ALWAYS

CHANGE THE FILTER AS SOON AS POSSIBLE
AFTER THE CHANGE FILTER LIGHT ILLUMINATES.

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a)Turn off power to the vacuum.

b)Remove the hose from the spark trap.

c)Release the latches and remove the trap

from the filter cabinet.

d)Pull the filter out of the cabinet.

e)Push a new filter into the cabinet. Be sure it

is fully inserted (a small pipe inside the cab-
inet must be forced through the back of the
filter, so be sure to push the cartridge com-
pletely in).

f)Reinstall the spark trap and replace the hose.

Changing Motor Brushes

If the carbon motor brushes become worn out, replace
them by following the instructions provided with the
replacement brushes.

MAGNUM X-TRACTOR 1GX

WARNING

CAUTION

Summary of Contents for MAGNUM X-TRACTOR 1GX

Page 1: ...M445 A February 1995 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can be increased by proper installation and t...

Page 2: ...e welding the electrode electrode reel welding head nozzle or semiautomatic welding gun are also electrically hot 1 d Always be sure the work cable makes a good electrical connection with the metal be...

Page 3: ...hem to prevent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near...

Page 4: ...exhaust fumes outdoors ____________________________________________________ 7 c Do not add the fuel near an open flame welding arc or when the engine is run ning Stop the engine and allow it to cool b...

Page 5: ...rans appropri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise...

Page 6: ...e information must be followed to avoid minor personal injury or damage to this equipment CAUTION Please Examine Carton and Equipment For Damage Immediately When this equipment is shipped title passes...

Page 7: ...2 Connection to the Gun and Cable Assembly A 3 Locating the Vacuum Source A 3 Operation Section B Safety Instructions B 1 Operating Instructions B 1 Maintenance Section C Safety Precautions C 1 Routi...

Page 8: ...2 5 825 mm 34 lbs 15 5 kg FILTER LIFE Approximately 400 lbs of electrode under normal solid wire GMAW conditions PHYSICAL DIMENSIONS Air Flow without a hose Air Flow with provided hose attached 96 ft...

Page 9: ...vacuum is also shipped with a hose adapter to fit 1 3 4 45 mm exhaust hose Lincoln Electric has 1 3 4 hoses for both regular duty PVC flexhose S19947 and heavy duty Reinforced rubber S14927 8 applicat...

Page 10: ...odors it is recommended that the vacuum be placed away from the user and other personnel as far as convenient with in the constraints of the hoses and cables The filter cabinet of the 1GX is not press...

Page 11: ...STRUCTIONS The 1GX vacuum can be operated in either the On or Auto mode by selecting the desired operation at the rocker switch on the motor housing In the On posi tion the vacuum will be on continuou...

Page 12: ...ng of the spark trap over a waste bin until the trap is empty d Reinstall the trap and reconnect the hose Replacing the Filter The filter cartridge in the Magnum X Tractor 1GX is dis posable and shoul...

Page 13: ...output problems Step 2 PERFORM EXTERNAL TESTS The second column labeled POSSIBLE AREAS OF MISADJUSTMENT S lists the obvious external possibilities that may con tribute to the machine symptom Perform...

Page 14: ...ADJUSTMENTS S RECOMMENDED COURSE OF ACTION Low Vacuum Motor won t operate in any mode Motor won t operate in Auto mode 1 Be sure all tubing connections are tight and there are no punctures in hose 1 V...

Page 15: ...RTS MAGNUM X TRACTOR 1GX 1 NOTE This Parts Manual is provided as an informative guide only when ordering parts always refer to the Lincoln Electric Parts List MAGNUM X TRACTOR 1GX PARTS MANUAL Code 10...

Page 16: ...R 1GX 2 NOTE This Parts Manual is provided as an informative guide only when ordering parts always refer to the Lincoln Electric Parts List P 202 K MAGNUM X TRACTOR VACUUM SOURCE L8481 2 3 95K 7 8 9 1...

Page 17: ...le S20000 3 1 4 Rubber Feet 3 pieces S20000 4 1 5 Handle S20000 5 1 6 Sound Trap S20000 6 1 7 Spark Trap S20000 7 1 8 Rocker Switch 3 Position S20000 8 1 9 Potentiometer S20000 9 1 10 Knob S20000 10 1...

Page 18: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 19: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

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