D-3
MAINTENANCE
D-3
MAGNUM® 450WC & 650WC
REMOVAL, INSTALLATION AND TRIMMING INSTRUCTIONS FOR LINERS
FITTING A SOFT LINER FOR FEEDING ALUMINUM ELECTRODE
3/
16
" (
5
mm)
LINER
GUIDE
LINER
GUIDE
LINER
NUT
LINER
GUIDE
LINER
NUT
LINER
GUIDE
CHECK THAT THE COILS OF THE LINER CAN BE SEEN
THROUGH THE HOLES IN THE GAS DIFFUSER.
1.
LAY
GUN
AND
CABLE
OUT
STRAIGHT
ON
A
FLAT
SURFACE
,
REMO
V
E
THE
LINER
NUT
FROM
THE
CONNECTOR
END
OF
THE
CABLE
AND
PULL
THE
OLD
LINER
OUT
OF
THE
CABLE.
REMO
V
E
THE
GAS
NOZZLE.
2.
CHECK
THE
LINER
FOR
CORRECT
WIRE
SIZE
AND
LENGTH.
INSERT
THE
STEEL
END
OF
THE
LINER
INTO
THE
BACK
END
OF
THE
GUN
UNTIL
THE
STEEL
END
OF
THE
LINER
IS
FULLY
INSERTED
INTO
THE
DIFFUSER.
3
.
MARK
THE
LINER
3/
16
" (
5
mm)
FROM
THE
END
OF
THE
LINER
GUIDE.
PULL
THE
LINER
PARTIALLY
OUT
AND
CUT
OFF
THE
LINER
AT
THE
MARK.
USING
A
SHARP
KNIFE.
4.
SCREW
THE
BRASS
LINER
NIPPLE
ONTO
THE
LINER
AND
INSERT
THE
NIPPLE
INTO
THE
LINER
GUIDE.
5.
REPLACE
THE
LINER
NUT
AND
THE
GAS
NOZZLE.
10
FT.
(3
.0M
)
GUN LENGTH
KP1
9
58
-
5
15
FT.
(
4.5M
)
KP1
9
58
-
6
10
FT.
(3
.0M
)
KP1
9
58
-
4
15
FT.
(
4.5M
)
KP1
9
58
-3
KP1
9
58
-
2
KP1
9
58
-
1
10
FT.
(3
.0M
)
LINER
15
FT.
(
4.5M
)
1
/
16
(
1.6
mm)
1
/
16
(
1.6
mm)
INSTALLATION INSTRUCTIONS FOR KP1958-ALL LINERS
DESIGNED FOR FEEDING ALUMINUM WIRE
RED
RED
.0
3
0
-
.0
3
5
(
0.8
-
0.
9mm)
.0
3
5
-3/
64
(
.0
9-
1.2
mm)
WIRE SIZE
THE
V
ARIATION
IN
CABLE
LENGTHS
MAY
PRE
V
ENT
USE
OF
THE
LINER
IN
OTHER
GUNS.
.0
3
0
-
.0
3
5
(
0.8
-
0.
9mm)
BLACK
BLACK
.0
3
5
-3/
64
(
.0
9-
1.2
mm)
LINER COLOR
BLUE
BLUE
Summary of Contents for Magnum 450WC
Page 18: ...NOTES MAGNUM 450WC 650WC...