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Lincoln Electric K2803, Operator'S Manual

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Lincoln Electric K2803 Operator'S Manual Download Page 1

 

 

IM2064 

04/2017 

REV01 

POWER WAVE

®

 AC/DC 1000 SD CE 

 
 

OPERATOR’S MANUAL 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

ENGLISH 

 

 

THE LINCOLN ELECTRIC COMPANY 

22801 St. Clair Ave., Cleveland Ohio 44117-1199 USA 

www.lincolnelectric.eu 

 

Summary of Contents for K2803

Page 1: ...IM2064 04 2017 REV01 POWER WAVE AC DC 1000 SD CE OPERATOR S MANUAL ENGLISH THE LINCOLN ELECTRIC COMPANY 22801 St Clair Ave Cleveland Ohio 44117 1199 USA www lincolnelectric eu...

Page 2: ...Head K2312 MAXsa 29 Feed Head Sales codes may contain suffixes and prefixes Is in conformity with Council Directives and amendments Electromagnetic Compatibility EMC Directive 2014 30 EU Low Voltage D...

Page 3: ...dealer For future reference record in the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Da...

Page 4: ...575 3 25 3 25 4 25 4 25 6 16 8 10 8 10 8 10 8 10 10 6 100 90 90 80 70 PHYSICAL DIMENSIONS HEIGHT mm WIDTH mm DEPTH mm WEIGHT kg 1248 501 1184 363 TEMPERATURE RANGES OPERATING TEMPERATURE RANGE C STOR...

Page 5: ...surement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in t...

Page 6: ...he work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric current flowing through any conductor creates electric and magnetic fields EMF EMF fie...

Page 7: ...SD CE is primarily designed to interface with compatible ArcLink equipment However it can also communicate with other industrial machines and monitoring equipment via DeviceNet or Ethernet The result...

Page 8: ...ower Wave AC DC 1000 SD CE demands that enough clearance behind the machine be maintained This is especially important where more than one machine is to be used or if the machines are going to be rack...

Page 9: ...uisance shut offs from welder inrush currents even if the machine is not being used at high currents Input Voltage Selection Welders are shipped connected for the highest input voltage listed on the r...

Page 10: ...cts of welding related issues such as Arc Blow The arc to arc phase relationship is determined by the timing of each arc s sync signal relative to the sync signal of ARC 1 DIP Switches on the Control...

Page 11: ...English English 8 Cruiser Connection Diagram...

Page 12: ...ve AC DC 1000 SD CE per recommended guidelines Connect Install welding cables per recommended Output Cable Guidelines see Table1 Output Cable Guidelines Open the Power Wave AC DC 1000 SD CE front pane...

Page 13: ...English English 10 Single Arc Connection Diagram...

Page 14: ...trode Sense Lead 67 at the feeder and the Work Sense Lead 21 from the Power Wave AC DC 1000 SD CE per recommended guidelines Connect Install welding cables per recommended Output Cable Guidelines see...

Page 15: ...English English 12 Tandem Arc Connection Diagram...

Page 16: ...feeder and the Work Sense Lead 21 from the Lead Power Wave AC DC 1000 SD CE Master per guidelines Connect Install welding cables per recommended Output Cable Guidelines see Table1 Output Cable Guideli...

Page 17: ...English English 14 Paralleling Connection Diagram...

Page 18: ...feeder and the Work Sense Lead 21 from the Lead Power Wave AC DC 1000 SD CE Master per guidelines Connect Install welding cables to both the master and slave machine per recommended Output Cable Guide...

Page 19: ...English English 16 MAXsa 19 Connection Diagram...

Page 20: ...nded Output Cable Guidelines Table 1 Open the Power Wave AC DC 1000 SD CE front panels and configure DIP switch settings per the decal on the panel Factory setting is Master Lead See Figure 2 Connect...

Page 21: ...ed behind the cover plate on the lower right rear corner Connect the other end of the elec trode cable s to the tab of the contact nozzle Be sure the connection to the nozzle makes tight metal to meta...

Page 22: ...weld current path For more information regarding the placement of remote work voltage sense leads see the section entitled Voltage Sensing Considerations for Multiple Arc Systems The remote WORK sense...

Page 23: ...rc starting and low wire driving force wire feeding problems Best results will be obtained when control cables are routed separate from the weld cables This minimizes the possibility of interference b...

Page 24: ...a total of 3 machines per arc Connections Between Power Sources in Multi Arc Applications K1785 xx Control Cable Synchronizing Connectors are available on the rear panel of the machine for Multi Arc a...

Page 25: ...fusing information 2 Case Ground Used to provide an earth ground for the frame of the welder Consult your local and national electrical codes for proper grounding information 3 Auxiliary Reconnect Se...

Page 26: ...ith the Power Wave AC DC 1000 SD CE encompasses a wide range of common processes and will meet most needs If a special welding program is desired contact the local Lincoln Electric sales representativ...

Page 27: ...ld sequence defines the weld procedure from beginning to end The Power Wave AC DC 1000 SD CE not only provides adjustment of basic welding parameters but also allows the operator to fine tune the star...

Page 28: ...pt to re establish the arc before it shuts down o A Re strike time of 1 to 2 sec is sufficient in most applications o A Re Strike setting of OFF allows for infinite restriking attempts until a shutdow...

Page 29: ...d waveforms a phase relationship of 90 should be maintained between adjacent arcs For unbalanced waveforms Avoid switching at same time Break up long periods of unchanged polarity relative to adjacent...

Page 30: ...ments The calibration procedure itself requires the use of a grid Resistive Load Bank and certified actual meters for voltage and current The accuracy of the calibration will be directly affected by t...

Page 31: ...he owner of the equipment you should get information on approved collection systems from our local representative By applying this European Directive you will protect the environment and human health...

Page 32: ...TE this diagram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure pan...

Page 33: ...ram is for reference only It may not be accurate for all machines covered by this manual The specific diagram for a partiuclar code is pasted inside the machine on one of the enclosure panels If the d...

Page 34: ...documents related to the integration configuration and operation of the system is available at www powerwavesoftware com Power Wave Submerged Arc Utilities includes the following items and all of the...

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