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Lincoln Electric Invertec CC500, User Manual, Page: 13 / 22

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Lincoln Electric Invertec CC500 User Manual Download Page 13

B-

3

                                                             

OPERATION

                                                      B-

3

 

 

INVERTEC

®

 CV/CC500

 

 

Rev. 03 

 

 
 

 

 
 

FIGURE B.3 

 
 
 
 
 
 

 

 

FIGURE B.4 

 

Summary of Contents for Invertec CC500

Page 1: ...c com cn Copyright 2009 The Shanghai Lincoln Electric Company Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can...

Page 2: ...e please record your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Invertec CV CC500 Code Serial number Date...

Page 3: ...non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits ar...

Page 4: ...quipment in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possib...

Page 5: ...IG 5A 500A 67V 10 2 V 30V RECOMMENDED INPUT WIRE AND FUSE SIZES INVERTEC CV CC500 Input Voltage Frequency Hz 342 456 V 50Hz or 60Hz Maximum Input Ampere 51A Maximum Effective Supply Current 40A 60 C C...

Page 6: ...lled machinery Normal operation of the welder may adversely affect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment STACKING The INVERTEC machine m...

Page 7: ...in poor welding performance To avoid interference problems with other equipment and to achieve the best possible operation route all cables directly to the work and wire feeder Avoid excessive lengths...

Page 8: ...EAD NEGATIVE STUD POSITIVE STUD WIRE FEEDER CONNECTOR REMOTE CONTROL CONNECTOR INVERTEC CV CC WELDER R REMOTE CONTROL BOX FIGURE A 4 3 GTAW PROCESS CC MODE CONNECTION FIGURE A 5 WORK CLAMP WELDING TOR...

Page 9: ...TROL BOX FIGURE A 6 For secure electrical connection the screws connecting the output terminals and cables must be tightened Damage may occur to the output stud or welding performance maybe compromise...

Page 10: ...utput will be turned off and the thermal indicator light will be turned ON When the machine has cooled to a safe temperature the Thermal Indicator Light will go out and the machine may resume normal o...

Page 11: ...i clockwise the arc is softer 10 LOCAL OUTPUT CONTROL When set item 11 into LOCAL The output voltage CV mode or output current CC mode will be preset and adjusted by this knob 11 CONTROL TYPE SELECTIO...

Page 12: ...VOLTAGE RECEPTACLE Export type machine This is a 220V 200W max auxiliary power output socket for plugging gas heater Only Plug the correct gas heater into this receptacle DO NOT plug other electric d...

Page 13: ...B 3 OPERATION B 3 INVERTEC CV CC500 Rev 03 FIGURE B 3 FIGURE B 4...

Page 14: ...ncion Please see FIGURE B 6 for detail 3 CRATER REPLS MODE SWITCH Should the operator find a visible crater appearing after releasing the trigger and within 2 seconds activating the trigger again the...

Page 15: ...B 5 OPERATION B 5 INVERTEC CV CC500 Rev 03 FIGURE B 6...

Page 16: ...ircuit and controls Check for excessive loads Thermal LED is lit 1 Check for proper fan operation Fan should run whenever output power is on Check for material blocking intake or exhaust louvers or fo...

Page 17: ...per polarity is being used for the weld procedure 2 Check all electrode and work connections 3 Verify the parameters of wire feeding speed output voltage and shielding gas are proper for the welding p...

Page 18: ...251 252 253 259 260 277 278 279 DATA CLOCK ENABLE 15V MOTOR GAS SOLENOID 2 5K 10K GAS PURGE COLD INCH TRIGGER 91 92 94 93 96 95 1 2 3 4 5 6 WIRE FEEDER CONNECTOR 15 15 GAS MOTOR POT SWITCH 10V 15V 24V...

Page 19: ...E 1 Parts List E 1 INVERTEC CV CC500 Rev 03...

Page 20: ...E 2 Parts List E 2 INVERTEC CV CC500 Rev 03...

Page 21: ...E 3 Parts List E 3 INVERTEC CV CC500 Rev 03...

Page 22: ...HOLDER T10728 20 FUSE 2A 14 M20720 6 INPUT CABLE BRACKET 15 M20737 1 FAN AND MOTOR ASSEMBLY 16 M15454 14 INPUT RECTIFIER 17 M16733 4 HEATSINK 18 M21437 2 AUXILIARY TRANSFORMER EXPORT 19 L13166 CHOKE...

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