Lincoln Electric Invertec CC500 User Manual Download Page 11

B-

1

                                                             

OPERATION

                                                      B-

1

 

 

INVERTEC

®

 CV/CC500

 

 

Rev. 03 

 

OPERATIONAL FEATURES AND 
CONTROLS 

 

FRONT PANEL (SEE FIGURE B.1) 

 
1. ON/OFF POWER SWITCH  

    Switch up power on; Switch down power off. 
 

2. THERMAL INDICATOR 

This status light illuminates when the power source has 
been driven into thermal overload. The indicator light 
also momentarily turns on during start up.   

 
3. WELDING MODE SELECTION  

IINVERTEC CV/CC500 includes 7 following modes: 

 

FCAW-GS.

  

 

It is for gas shielded flux cored wire arc welding. 

 

GMAW STEEL CO2.

  

 

It is for gas shielded solid wire arc welding with 
100% CO2. 

 

GMAW STEEL Ar/CO2.

  

 

It is for gas shielded solid wire arc welding with 
mixed gas. 

 

GMAW AL.

  

 

It is for gas shielded solid aluminum wire arc 
welding. 

 

GMAW STAINLESS.

  

 

It is for gas shielded  stainless steel wire arc 
welding. 

 

SMAW.

  

 

It is for stick mode. 

 

GTAW.

  

 

It is for TIG mode. INVERTEC CV/CC500 must 
apply “touch start” for arc start. 

 

4. DIGITAL INDICATION CURRENT METER  

This meter displays the welding current value. 

 

5. DIGITAL INDICATION VOLTAGE METER 

This meter displays the welding voltage setting, the 
open circuit voltage or actual welding voltage. 
INVERTEC CV/CC500 can set output voltage from 10 
to 45V.  

 
6. CRATER CURRENT 

This knob sets the value of output current (wire feeding 
speed) when INVERTEC

® 

CV/CC machine works at 

crater time. 

 

7. CRATER VOLTAGE 

This knob sets the value of output voltage when 
INVERTEC

® 

CV/CC 500 works at crater time. 

 

8. HOT START 

This knob can be used for setting the additional value 
of output voltage or current when INVERTEC

® 

CV/CC 

500 starts arc. 

 

9. ARC CONTROL 

This knob control the arc output characteristic. When it 
is turned clockwise, the arc is crisper. When it turned 
anti-clockwise,the arc is softer. 

 

10. LOCAL OUTPUT CONTROL 

When set item 11 into “LOCAL”, The output voltage 
( CV mode ) or output current ( CC mode ) will be 

preset and adjusted by this knob. 

 

11. CONTROL TYPE SELECTION 

INVERTEC CV/CC500 includes 3 types following 
control methods: 

 

LOCAL/LN-25PRO.

  

 

It is for selecting local control output, please see 
item 10. Please take more attention on this 
position, INVERTEC CV/CC500 will have OCV 
output in CV mode just like there is also OCV 
output in SMAW mode. 

 

PWF FEEDER.

  

 

It is for welding in CV mode with PWF feeder.  

 

REMOTE/LN-25PRO.

  

 

It is for remote control output with a remote 
controller connected to item 16.  

  

12. WIRE DIAMETER SELECTION 

INVERTEC

® 

CV/CC500 is designed for 

Φ1.0, Φ1.2-

1.4 and 

Φ 1.6 wires.  

 
13. 2-STEP AND 4-STEP SELECTION 

This toggle switch enables the selection of  2-STEP or 
4-STEP operation mode without or with crater 
function. 2-STEP mode - no crater output after user 
release the trigger. 4-STEP mode 

– crater function 

initiates when uses 

“Clicks” trigger again after 

releasing it. Please see 

FIGURE B.3 and B.4

 to know 

the more details of time sequence of  INVERTEC

® 

CV/CC 500. 

 

 

Irregular welding performance will occur if item 13 is 
in the incorrect position. 
 
 
14. NEGATIVE OUTPUT STUD 

 

15. POSITIVE OUTPUT STUD 

 

16. 6-PIN AMPHENOL CONNECTOR 

Please see the 

FIGURE A.8

 for the details of the 

connection. Recommend the standard remote 
controller for GTAW mode is K870 ( Foot amptrol ); 
and standard remote controller for SMAW is K857 ( 
Pot control ). 

 
17. 6-PIN PWF WIRE FEEDER CONNECTOR 

Please see the 

FIGURE A.7

 for the details of the 

connection. 

 
 

REAR PANEL (PLEASE SEE FIGURE B.2)

.

  

 
18. INPUT BOX 

This insulation box is used to cover the input 
connections.  

 

 

This insulation box must be secure before turning on 
the main power supply.  
 
19. INPUT CABLE HOLDING BRACKET 

This bracket securely holds the three phase power 

 

    WARNING

 

 

    CAUTION

 

Summary of Contents for Invertec CC500

Page 1: ...c com cn Copyright 2009 The Shanghai Lincoln Electric Company Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overall safety can...

Page 2: ...e please record your equipment identification information in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Invertec CV CC500 Code Serial number Date...

Page 3: ...non flammable screening and or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal ELECTRIC SHOCK can kill 3 a The electrode and work or ground circuits ar...

Page 4: ...quipment in accordance with the national standards and the manufacturer s recommendations WELDING SPARKS can cause fire or explosion 6 a Remove fire hazards from the welding area If this is not possib...

Page 5: ...IG 5A 500A 67V 10 2 V 30V RECOMMENDED INPUT WIRE AND FUSE SIZES INVERTEC CV CC500 Input Voltage Frequency Hz 342 456 V 50Hz or 60Hz Maximum Input Ampere 51A Maximum Effective Supply Current 40A 60 C C...

Page 6: ...lled machinery Normal operation of the welder may adversely affect the operation of RF controlled equipment which may result in bodily injury or damage to the equipment STACKING The INVERTEC machine m...

Page 7: ...in poor welding performance To avoid interference problems with other equipment and to achieve the best possible operation route all cables directly to the work and wire feeder Avoid excessive lengths...

Page 8: ...EAD NEGATIVE STUD POSITIVE STUD WIRE FEEDER CONNECTOR REMOTE CONTROL CONNECTOR INVERTEC CV CC WELDER R REMOTE CONTROL BOX FIGURE A 4 3 GTAW PROCESS CC MODE CONNECTION FIGURE A 5 WORK CLAMP WELDING TOR...

Page 9: ...TROL BOX FIGURE A 6 For secure electrical connection the screws connecting the output terminals and cables must be tightened Damage may occur to the output stud or welding performance maybe compromise...

Page 10: ...utput will be turned off and the thermal indicator light will be turned ON When the machine has cooled to a safe temperature the Thermal Indicator Light will go out and the machine may resume normal o...

Page 11: ...i clockwise the arc is softer 10 LOCAL OUTPUT CONTROL When set item 11 into LOCAL The output voltage CV mode or output current CC mode will be preset and adjusted by this knob 11 CONTROL TYPE SELECTIO...

Page 12: ...VOLTAGE RECEPTACLE Export type machine This is a 220V 200W max auxiliary power output socket for plugging gas heater Only Plug the correct gas heater into this receptacle DO NOT plug other electric d...

Page 13: ...B 3 OPERATION B 3 INVERTEC CV CC500 Rev 03 FIGURE B 3 FIGURE B 4...

Page 14: ...ncion Please see FIGURE B 6 for detail 3 CRATER REPLS MODE SWITCH Should the operator find a visible crater appearing after releasing the trigger and within 2 seconds activating the trigger again the...

Page 15: ...B 5 OPERATION B 5 INVERTEC CV CC500 Rev 03 FIGURE B 6...

Page 16: ...ircuit and controls Check for excessive loads Thermal LED is lit 1 Check for proper fan operation Fan should run whenever output power is on Check for material blocking intake or exhaust louvers or fo...

Page 17: ...per polarity is being used for the weld procedure 2 Check all electrode and work connections 3 Verify the parameters of wire feeding speed output voltage and shielding gas are proper for the welding p...

Page 18: ...251 252 253 259 260 277 278 279 DATA CLOCK ENABLE 15V MOTOR GAS SOLENOID 2 5K 10K GAS PURGE COLD INCH TRIGGER 91 92 94 93 96 95 1 2 3 4 5 6 WIRE FEEDER CONNECTOR 15 15 GAS MOTOR POT SWITCH 10V 15V 24V...

Page 19: ...E 1 Parts List E 1 INVERTEC CV CC500 Rev 03...

Page 20: ...E 2 Parts List E 2 INVERTEC CV CC500 Rev 03...

Page 21: ...E 3 Parts List E 3 INVERTEC CV CC500 Rev 03...

Page 22: ...HOLDER T10728 20 FUSE 2A 14 M20720 6 INPUT CABLE BRACKET 15 M20737 1 FAN AND MOTOR ASSEMBLY 16 M15454 14 INPUT RECTIFIER 17 M16733 4 HEATSINK 18 M21437 2 AUXILIARY TRANSFORMER EXPORT 19 L13166 CHOKE...

Reviews: