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b-4

OPERATION

b-4

7. Once the electrode is burned down move the elec-

trode quickly from the weld to extinguish the arc. 

8. Turn the machine off and remove the stub by open-

ing  the  jaws  of  the  electrode  holder  and  insert  a
new electrode. 

Note:

The  welded  work  piece  and  electrode  stub  are
hot  after  welding.   Allow  them  to  cool  down
before  touching  or  use  pliers  to  move. Always
make  sure  the  welder  is  turned  off  before  set-
ting down the Electrode Holder.

TIG  WELDING  (TUNGSTEN  INERT  GAS
WELDING)

This  machine  is  capable  of  direct  current  (DC)  TIG
welding  which  is  suitable  for  hard  metals  such  as
steel,  stainless  steel,  copper  and  brass.  The  TIG
process  is  good  for  welding  thin  materials  requiring
very  good  cosmetic  appearance  with  low  heat  input
and  low  spatter.  TIG  welding  uses  a  tungsten  elec-
trode  which  delivers  electrical  current  to  the  work
piece by way of an electric arc. Unlike stick welding in
which the electrode is consumed in the arc, the tung-
sten electrode is not consumed. Instead filler metal is
added to the weld by manually dipping a filler rod into
the  weld  puddle.  TIG  welding  requires  a  higher  skill
level  than  stick  welding  and  practice  is  required  to
master  the  technique.  For  best  results  a TIG  welding
class is suggested or obtaining a book on how to TIG
weld. 

INVERTEC®  100S

TIG  welding  also  requires  100% Argon  shielding  gas
to shield the arc, preventing porosity in the weld. This
is different than stick welding which has a coating on
the electrode to produce its own shielding. In addition,
a  gas  regulator,  a  manual  gas  valve  TIG  torch,  torch
parts kit, torch adapter and filler metal are required.

Refer to the accessories section of this manual for an
appropriate  optional  TIG  torch,  parts  kit  and  torch
adapter. A  gas  regulator,  filler  metal  and  a  bottle  of
shielding gas are readily available from a welding gas
distributor.

See Figure B.7 shows the basic TIG welding setup: 

FIGURE b.7

Summary of Contents for INVERTEC 100S

Page 1: ...9 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind However your overal...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welder...

Page 4: ...s to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to preven...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...he situation with the technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve co...

Page 7: ...s Welding Cables The welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic compone...

Page 8: ..._______________________ Date Purchased___________________________________________________________________________ Where Purchased_______________________________________________________________________...

Page 9: ...B 2 Making the Weld B 3 B 4 ________________________________________________________________________ Accessories Section C Optional Accessories and Compatible Equipment C 1 Factory Field Installed C...

Page 10: ...SIONS TEMPERATURE RANGES OPERATING TEMPERATURE RANGE 10 C to 40 C STORAGE TEMPERATURE RANGE 25 C to 55 C RECOMMENDED INPUT WIRE AND FUSE SIzES FOR MAXIMUM RATED OUTPUT INPUT VOLTAGE FREQUENCY Hz 120 6...

Page 11: ...ay result in injury or equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient tempera ture greater than 40 C STACKING The INVERTEC 10...

Page 12: ...RTEC 100S A 3 120V INPUT The rated output of the Invertec 100S is available when connected to a 20A branch circuit When con nected to a branch circuit with lower ampacity lower welding current and dut...

Page 13: ...exhaust to remove fumes from breathing zone ARC RAYS can burn Wear eye ear and body protection WELDING CUTTING and GOUGING SPARKS can cause fire or explosion Keep flammable material away Do not weld c...

Page 14: ...is established in this gap and is held and moved along the joint to be welded melting the metal as it is moved ELECTRIC ARC See Figure B 4 Action that takes place in the electric arc FIGURE b 4 CONTR...

Page 15: ...well as hot and cannot be looked at with the naked eye without risking painful injury A very dark lens specifically designed for arc welding must be used with a hand or face shield whenever viewing th...

Page 16: ...way of an electric arc Unlike stick welding in which the electrode is consumed in the arc the tung sten electrode is not consumed Instead filler metal is added to the weld by manually dipping a filler...

Page 17: ...82 11 25 0 Ft 1 Piece Cable K1782 13 12 5 Ft 1 Piece Ultra Flex Cable K960 2 TIG Torch Adapter for connection of PTA 17V torches 1 piece cable to power sources without gas passing through the Twist Ma...

Page 18: ...can be serviced Discharging is done automatically by the machine each time the power is switched off However you must allow the machine to sit for at least 5 minutes to allow time for the process to...

Page 19: ...beled POSSIBLE CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Ca...

Page 20: ...gh progression speed 2 Welding current too low 3 Narrow chamfering 1 Arc too short 2 Current too low 1 Humidity in electrode 2 Long arc 1 Current too high 2 Dirty materials 3 Hydrogen in weld present...

Page 21: ...OF ACTION Oxidation Tungsten inclusions Porosity Hot cracking 1 lnsufficient gas 2 No protection on the back side 1 lncorrect electrode sharpening 2 Electrode too small 3 Operating failure contact of...

Page 22: ...nit has been operated beyond its capacity rating 2 Airflow through machine is restrict ed or fan has failed 1 Check the output current poten tiometer and replace it if neces sary 2 Verify output cable...

Page 23: ...may not be accurate for all machines covered by this manual The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels If the diagram is illegible write to...

Page 24: ...RBEITGEBERS l Do not touch electrically live parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los elec trodos bajo carga con la piel o ropa...

Page 25: ...nes de travail l Vermeiden Sie das Einatmen von Schweibrauch l Sorgen Sie f r gute Be und Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Turn power off before servic ing l Desconectar...

Page 26: ...s Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectr...

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