Lincoln Electric INNERSHIELD PRO K126-10 Operator'S Manual Download Page 14

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INSTALLATION   

K126-10, K126-11 AND K126-12 INNERSHIELD® PRO

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2. Fully  push  the  brass  connector  end  of  the  gun

cable  into  the  brass  adapter  on  the  outgoing
side of the feeder wire drive.  Secure the cable
using the hand screw, set screw, or pin.

3. Insert the control cable plug from the feeder trig-

ger  circuit  into  the  mating  socket  on  the  gun
cable  feeder  end  handle.    For  machines  with  a
twist-lock  trigger  lead  receptacle,  if  the  L-Tec
gun  control  cable  does  not  easily  connect  with
the socket, the gun control cable that came with
the K466-5 kit can be used.  To do this, cut off
the gun control leads as close to the forked ter-
minals  as  possible  and  skin  back  the  leads
7/16" (11 mm).  Remove the twist-lock plug from
the  L-Tec  control  cable  and  connect  it  to  the
K466-5 cable.  Make sure the outer jacket of the
connector  is  caught  within  the  plug's  strain
relief.

Connection  to  Lincoln  Wirematic,  Power  MIG,
Hobart  Series  2000  Feeders,  or  SP100T  Type
Feeders.

Gun  cable  assemblies  which  were  assembled  with  a
K466-6,  K466-7  or  K466-9  Connection  Kit  in  the
beginning of this Installation Section will connect eas-
ily to a feeder.

1. Check  that  the  adapter  and  feeder  outgoing

guide, as well as the drive rolls, are appropriate
for the electrode size being used.

2. Fully  push  the  brass  connector  end  of  the  gun

cable  into  the  outgoing  side  of  the  feeder  wire
drive.    Secure  the  cable  using  the  hand  screw
on the wire feeder.

3. Insert the control cable plug from the feeder trig-

ger  circuit  into  the  mating  socket  on  the  gun
cable feeder end handle.

Connection to a Tweco #5 adapted feeder.

1. Check  that  the  drive  roll(s)  and  feeder  guide

tubes  are  appropriate  for  the  electrode  size
being used.

2. Fully  push  the  brass  connector  end  of  the  gun

cable  into  the  conductor  block  on  the  outgoing
side of the feeder wire drive.  Secure the cable
using  the  hand  screw  or  set  screw  in  the  con-
ductor block.

3. Insert  the  round  connector  of  the  control  cable

into  the  mating  connector  on  the  front  of  the
wire feeder.

Connection to a Lincoln feeder for 3/32” diameter
wire

1. Check  that  the  drive  roll(s)  and  feeder  guide

tubes  are  appropriate  for  the  electrode  size
being used.

2. Fully  push  the  brass  connector  end  of  the  gun

cable  into  the  conductor  block  on  the  outgoing
side of the feeder wire drive.  Secure the cable
using  the  hand  screw  or  set  screw  in  the  con-
ductor block.

3. Insert  the  round  connector  of  the  control  cable

into  the  mating  connector  on  the  front  of  the
wire feeder.

Summary of Contents for INNERSHIELD PRO K126-10

Page 1: ...tion on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...r cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welde...

Page 4: ...to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...time Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no liability with respect to such infor mation or advice We expressly disclaim any warranty of any kind incl...

Page 7: ...___________________________________________________________________ Accessories Section C Wire Feeder Connection Kits C 1 Gun Consumable Parts C 2 _____________________________________________________...

Page 8: ...o 185 F 40C to 85C Cable Length 10ft 3 0m 15ft 4 5m Weight 7 3 lbs 3 3 kg 11 lbs 5 kg Electrode Diameter Range 035 3 32 0 8 2 4 mm Output Range Amperes 260A 100 duty cycle 350A 60 duty cycle Wire Feed...

Page 9: ...X X X X X X X Trigger Lead Connector X X X X X X X X X Gas Tube and Fitting X X X Connector Tools X X X X X X X X X X Wire Feeder Connector Kits up to 5 64 diameter wire Note These kits must be used w...

Page 10: ...KP2745 332R KP2908 1 KP2907 1 KP45H 322 15 KP2906 62 K613 3 15 ft 072 1 9 KP2745 072R K126 11 4 5 3 32 2 4 KP2745 332R KP2908 1 KP2907 1 KP45H 322 15 KP2906 62 K613 3 15 ft 072 1 9 KP2745 072R K126 1...

Page 11: ...drive roll are appropriate for the electrode size being used On Lincoln feeders check that the K1500 2 gun adapter is in place 2 Fully push the brass connector end of the gun cable into the brass ada...

Page 12: ...000 Feeders SP100T Type and Power MIG 1 Remove brass cable connector see Figure A 2 from the connector kit and screw it onto the feeder end of the gun cable Tighten the connection with the wrench prov...

Page 13: ...he liner a 9 16 gage is included on the wrench supplied with the gun 7 Replace the gun tube and tighten the clamping screw to secure it 8 Reassemble the tip holder insulator and con tact tip onto the...

Page 14: ...ck that the adapter and feeder outgoing guide as well as the drive rolls are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun cable into the outgoing side...

Page 15: ...nel should operate this equipment 1 Check that the welding power source is on 2 Position electrode over joint End of the electrode should be slightly off the work 3 Lower welding helmet close gun trig...

Page 16: ...e none none K613 2 K613 3 K613 4 K613 5 none Model LN 7 LN 8 LN 9 series LN 25 0 052 max LN 742 LN 7 LN 8 LN 9 series LN 25 1 16 and larger LN 742 LF 72 LN 74 Series 10 feeders LN 15 PF 10M PF 15M Pow...

Page 17: ...meter 0 035 0 045 0 052 1 16 0 068 0 072 5 64 3 32 10 piece pack KP2745 035R KP2745 045R KP2745 052R KP2745 116R KP2745 072R KP2745 072R KP2745 564R KP2745 332R 100 piece pack KP2745 035R B100 KP2745...

Page 18: ...iner CABLE TIP HOLDER TIP INSULATOR FEEDER END CABLE HANDLE BRASS CABLE CONNECTOR SET SCREW LINER ASSEMBLY LINER BUSHING TO BE SEATED TIGHT AGAINST BRASS CABLE CONNECTOR LINER TRIM LENGTH 9 16 14 3 mm...

Page 19: ...labeled POSSIBLE CAUSE lists the obvious external possibili ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possibl...

Page 20: ...led 2 Machine s wire feed speed set ting is too low 3 Wire is obstructed somewhere along the wire feed path in the gun 4 Low motor voltage 5 Gun cable is coiled kinked 6 Mechanical resistance to wire...

Page 21: ...echnique example ESO is too short 2 Wire may be feeding intermittent ly 1 Improper electrode polarity 2 Improper welding parameters or technique 1 Defective trigger contacts closed or dirty 2 Defectiv...

Page 22: ...h electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 23: ...te Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentac...

Page 24: ...NOTES K126 10 K126 11 AND K126 12 INNERSHIELD PRO...

Page 25: ...NOTES K126 10 K126 11 AND K126 12 INNERSHIELD PRO...

Page 26: ...NOTES K126 10 K126 11 AND K126 12 INNERSHIELD PRO...

Page 27: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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