Lincoln Electric INNERSHIELD PRO K126-10 Operator'S Manual Download Page 10

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INSTALLATION   

K126-10, K126-11 AND K126-12 INNERSHIELD® PRO

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The K126 Innershield Pro has stainless steel jacketed
goosenecks  for  extended  life.    The  goosenecks  are
similar  in  structure  to  a  MIG  gun  gooseneck.    A  cop-
per  tube  is  used  for  the  conductor  and  a  stainless
steel  tube  is  used  for  the  outer  jacketing,  while  a
Teflon  tube  acts  as  an  insulator  between  the  copper
and  steel.    The  replaceable  spring  liner  extends
through the gooseneck, so that the wire is continuous-
ly supported throughout the gun. 

The  K126  Innershield  Pro  gun  utilizes  a  replaceable
connector  assembly  at  the  feeder  end  of  the  gun  so
that  the  gun  can  be  easily  used  with  any  feeder.
These connectors are the same K466/K613 kits used
with the Magnum MIG gun product line. 

RECOMMENDED  PROCESSES  AND
EQUIPMENT

RECOMMENDED PROCESSES

• FCAW-SS

PROCESS LIMITATIONS

• This gun can only be used with self-shielded wires.

The design will not support the use of shielding gas.

EQUIPMENT LIMITATIONS

• The K126 Pro will not operate with the LN23P feed-

er.

• The  K126  Pro  does  not  support  the  83%  reduced

feed speed switch for pipe welding.

Description

Gun

Feeder End

Product

Cable

Wire Size

Contact Tips

Tip Holder

Insulator

Cable Liner

Gun Tube

Connector

Number

Length (m)

in. (mm)

Assembly

10 ft

.072 (1.9)      KP2745-072R

K126-10

(3.0)

3/32 (2.4)      KP2745-332R

KP2908-1

KP2907-1

KP45H-322-15

KP2906-62

K613-3     

15 ft

.072 (1.9)      KP2745-072R

K126-11

(4.5)

3/32 (2.4)      KP2745-332R

KP2908-1

KP2907-1

KP45H-322-15

KP2906-62

K613-3     

15 ft

.072 (1.9)      KP2745-072R

K126-12

(4.5)

5/64 (2.0)      KP2745-564R

KP2908-1

KP2907-1

KP44-564-15

KP2906-62

K466-1

K126 INNERSHIELD PRO

350 AMPERES @ 60% DUTY CYCLE

GENERAL DESCRIPTION

• Do not touch electrically live parts

such as output terminals or internal
wiring

------------------------------------------------------------------------

The  K126  Innershield  Pro  gun  and  cable  assemblies
have been designed specification for welding with mild
steel  FCAW-S  (self-shielded  flux  cored)  processes.
The  K126  Pro  product  is  designed  for  extended  life
and  improved  wire  feeding  in  heavy  duty  welding
applications.

The K126 Innershield Pro products use a cable with a
core  made  from  flat  wound  spring  steel.    The  copper
conductors  which  transmit  welding  current  are
wrapped  around  the  spring  core.    Four  #20  insulated
leads  are  wrapped  along  with  the  copper  conductors
for use in the gun trigger circuit.  The cable jacketing
is  made  from  a  cross  linked  polymer  which  provides
exceptional heat resistance and fatigue life.

A round wound spring steel liner is then placed inside
the spring core of the cable to contain the wire while it
is  being  transported  to  the  welding  arc.    This  liner  is
replaceable  so  that  it  can  be  sized  correctly  for  the
welding  wire  being  used,  and  it  can  be  removed  and
replaced  with  a  new  liner  as  it  wears  out.    Both  of
these features improve the feeding of the wire through
the gun.

WARNING

Summary of Contents for INNERSHIELD PRO K126-10

Page 1: ...tion on your part DO NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READ ING THIS MANUAL AND THE SAFETY PRECAUTIONS CON TAINED THROUGHOUT And most importantly think before you act and be careful...

Page 2: ...KER WEARERS SHOULD CONSULT WITH THEIR DOCTOR bEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy...

Page 3: ...r cooling 3 h Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welde...

Page 4: ...to adjacent areas Avoid welding near hydraulic lines Have a fire extinguisher readily available 6 b Where compressed gases are to be used at the job site special precautions should be used to prevent...

Page 5: ...opri s et non inflammables 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pa...

Page 6: ...time Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no liability with respect to such infor mation or advice We expressly disclaim any warranty of any kind incl...

Page 7: ...___________________________________________________________________ Accessories Section C Wire Feeder Connection Kits C 1 Gun Consumable Parts C 2 _____________________________________________________...

Page 8: ...o 185 F 40C to 85C Cable Length 10ft 3 0m 15ft 4 5m Weight 7 3 lbs 3 3 kg 11 lbs 5 kg Electrode Diameter Range 035 3 32 0 8 2 4 mm Output Range Amperes 260A 100 duty cycle 350A 60 duty cycle Wire Feed...

Page 9: ...X X X X X X X Trigger Lead Connector X X X X X X X X X Gas Tube and Fitting X X X Connector Tools X X X X X X X X X X Wire Feeder Connector Kits up to 5 64 diameter wire Note These kits must be used w...

Page 10: ...KP2745 332R KP2908 1 KP2907 1 KP45H 322 15 KP2906 62 K613 3 15 ft 072 1 9 KP2745 072R K126 11 4 5 3 32 2 4 KP2745 332R KP2908 1 KP2907 1 KP45H 322 15 KP2906 62 K613 3 15 ft 072 1 9 KP2745 072R K126 1...

Page 11: ...drive roll are appropriate for the electrode size being used On Lincoln feeders check that the K1500 2 gun adapter is in place 2 Fully push the brass connector end of the gun cable into the brass ada...

Page 12: ...000 Feeders SP100T Type and Power MIG 1 Remove brass cable connector see Figure A 2 from the connector kit and screw it onto the feeder end of the gun cable Tighten the connection with the wrench prov...

Page 13: ...he liner a 9 16 gage is included on the wrench supplied with the gun 7 Replace the gun tube and tighten the clamping screw to secure it 8 Reassemble the tip holder insulator and con tact tip onto the...

Page 14: ...ck that the adapter and feeder outgoing guide as well as the drive rolls are appropriate for the electrode size being used 2 Fully push the brass connector end of the gun cable into the outgoing side...

Page 15: ...nel should operate this equipment 1 Check that the welding power source is on 2 Position electrode over joint End of the electrode should be slightly off the work 3 Lower welding helmet close gun trig...

Page 16: ...e none none K613 2 K613 3 K613 4 K613 5 none Model LN 7 LN 8 LN 9 series LN 25 0 052 max LN 742 LN 7 LN 8 LN 9 series LN 25 1 16 and larger LN 742 LF 72 LN 74 Series 10 feeders LN 15 PF 10M PF 15M Pow...

Page 17: ...meter 0 035 0 045 0 052 1 16 0 068 0 072 5 64 3 32 10 piece pack KP2745 035R KP2745 045R KP2745 052R KP2745 116R KP2745 072R KP2745 072R KP2745 564R KP2745 332R 100 piece pack KP2745 035R B100 KP2745...

Page 18: ...iner CABLE TIP HOLDER TIP INSULATOR FEEDER END CABLE HANDLE BRASS CABLE CONNECTOR SET SCREW LINER ASSEMBLY LINER BUSHING TO BE SEATED TIGHT AGAINST BRASS CABLE CONNECTOR LINER TRIM LENGTH 9 16 14 3 mm...

Page 19: ...labeled POSSIBLE CAUSE lists the obvious external possibili ties that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possibl...

Page 20: ...led 2 Machine s wire feed speed set ting is too low 3 Wire is obstructed somewhere along the wire feed path in the gun 4 Low motor voltage 5 Gun cable is coiled kinked 6 Mechanical resistance to wire...

Page 21: ...echnique example ESO is too short 2 Wire may be feeding intermittent ly 1 Improper electrode polarity 2 Improper welding parameters or technique 1 Defective trigger contacts closed or dirty 2 Defectiv...

Page 22: ...h electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 23: ...te Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentac...

Page 24: ...NOTES K126 10 K126 11 AND K126 12 INNERSHIELD PRO...

Page 25: ...NOTES K126 10 K126 11 AND K126 12 INNERSHIELD PRO...

Page 26: ...NOTES K126 10 K126 11 AND K126 12 INNERSHIELD PRO...

Page 27: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

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