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English 

Safety 

11/04 

 WARNING

 

This equipment must be used by qualified personnel. Be sure that all installation, operation, maintenance and repair 
procedures are performed only by qualified person. Read and understand this manual before operating this equipment. 
Failure to follow the instructions in this manual could cause serious personal injury, loss of life, or damage to this 
equipment. Read and understand the following explanations of the warning symbols. Lincoln Electric is not responsible 
for damages caused by improper installation, improper care or abnormal operation. 
 

 

WARNING:  This symbol indicates that instructions must be followed to avoid serious personal injury, 
loss of life, or damage to this equipment. Protect yourself and others from possible serious injury or 
death. 

 

READ AND UNDERSTAND INSTRUCTIONS:  Read and understand this manual before operating this 
equipment. Arc welding can be hazardous. Failure to follow the instructions in this manual could cause 
serious personal injury, loss of life, or damage to this equipment. 

 

ELECTRIC SHOCK CAN KILL:  Welding equipment generates high voltages. Do not touch the electrode, 
work clamp, or connected work pieces when this equipment is on. Insulate yourself from the electrode, 
work clamp and connected work pieces. 

 

ELECTRICALLY POWERED EQUIPMENT:  Turn off input power using the disconnect switch at the fuse 
box before working on this equipment. Ground this equipment in accordance with local electrical 
regulations. 

 

ELECTRICALLY POWERED EQUIPMENT:  Regularly inspect the input, electrode, and work clamp 
cables. If any insulation damage exists replace the cable immediately. Do not place the electrode holder 
directly on the welding table or any other surface in contact with the work clamp to avoid the risk of 
accidental arc ignition. 

 

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS:  Electric current flowing through any 
conductor creates electric and magnetic fields (EMF). EMF fields may interfere with some pacemakers 
and welders having a pacemaker shall consult their physician before operating this equipment. 

 

CE COMPLIANCE:  This equipment complies with the European Community Directives. 

 

ARTIFICIAL OPTICAL RADIATION:  According with the requirements in 2006/25/EC Directive and EN 
12198 Standard, the equipment is a category 2. It makes mandatory the adoption of Personal Protective 
Equipment (PPE) having filter with a protection degree up to a maximum of 15, as required by EN169 
Standard. 

 

FUMES AND GASES CAN BE DANGEROUS:  Welding may produce fumes and gases hazardous to 
health. Avoid breathing these fumes and gases. To avoid these dangers the operator must use enough 
ventilation or exhaust to keep fumes and gases away from the breathing zone. 

 

ARC RAYS CAN BURN:  Use a shield with the proper filter and cover plates to protect your eyes from 
sparks and the rays of the arc when welding or observing. Use suitable clothing made from durable 
flame-resistant material to protect you skin and that of your helpers. Protect other nearby personnel with 
suitable, non-flammable screening and warn them not to watch the arc nor expose themselves to the arc. 

Summary of Contents for HOT ROD 500S

Page 1: ...IM3035 02 2022 REV06 HOT ROD 500S OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 260 Bielawa Poland www lincolnelectric eu...

Page 2: ...ase of use please enter your product identification data in the table below Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial number Date Where Purchased EN...

Page 3: ...period Output Current Output Voltage 35 25 600A 44 0 Vdc 60 35 500A 40 0 Vdc 100 60 375A 35 0 Vdc OUTPUT RANGE Welding Current Range Maximum Open Circuit Voltage 50A 625A 65 5 Vdc RECOMMENDED INPUT CA...

Page 4: ...he work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the const...

Page 5: ...l electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the elect...

Page 6: ...pors will be present Never operate this equipment when flammable gases vapors or liquid combustibles are present WELDED MATERIALS CAN BURN Welding generates a large amount of heat Hot surfaces and mat...

Page 7: ...greater than 55 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Ex...

Page 8: ...utput current is temporarily increased to clear short circuit connections between the electrode and the weld puddle that occur during normal welding 8 Hot Start Control Hot Start is a temporary increa...

Page 9: ...manufacturer s warranty will be lost Any noticeable damage should be reported immediately and repaired Routine maintenance everyday Check condition of insulation and connections of the work leads and...

Page 10: ...r any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such infor...

Page 11: ...irst read the Part List reading instructions above then refer to the Spare Part manual supplied with the machine that contains a picture descriptive part number cross reference REACh 11 19 Communicati...

Page 12: ...5M Ground Cable with the Work Clamp 5m FL060583010 FLAIR 600 Gouging torch with mounted monocable 2 5m N B 600A 95 5M 5m extension cable for gouging torch K14090 1 AV Meter Kit K14092 1 48Vac socket 1...

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