Lincoln Electric handy mig Operator'S Manual Download Page 2

FOR ENGINE
powered equipment.

1.a. Turn the engine off before troubleshooting and maintenance

work unless the maintenance work requires it to be running.

____________________________________________________

1.b.Operate engines in open, well-ventilated

areas or vent the engine exhaust fumes 
outdoors.

____________________________________________________

1.c. Do  not add the fuel near an open flame

welding arc or when the engine is running.
Stop the engine and allow it to cool before
refueling to prevent spilled fuel from vaporiz-
ing on contact with hot engine parts and
igniting. Do not spill fuel when filling tank. If
fuel is spilled, wipe it up and do not start
engine until fumes have been eliminated.

____________________________________________________

1.d. Keep all equipment safety guards, coversand devices in posi-

tion and in good repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other moving parts
when starting, operating or repairing equipment.

____________________________________________________

1.e. In  some cases it may be necessary to remove safety

guards to perform required maintenance. Remove
guards only when necessary and replace them when the
maintenance requiring their removal is complete.
Always use the greatest care when working near moving
parts.

___________________________________________________

1.f. Do not put your hands near the engine fan.

Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.

___________________________________________________

1.g. To prevent accidentally starting gasoline engines while

turning the engine or welding generator during maintenance
work, disconnect the spark plug wires, distributor cap or
magneto wire as appropriate.

i

SAFETY

i

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you
purchase a copy of “Safety in Welding & Cutting - ANSI Standard Z49.1” from the American Welding Society, P.O. Box
351040, Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available
from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

WARNING

Mar ‘95

ELECTRIC AND 
MAGNETIC FIELDS
may be dangerous

2.a. Electric current flowing through any conductor causes 

localized Electric and Magnetic Fields (EMF). Welding 
current creates EMF fields around welding cables and 
welding machines

2.b. EMF fields may interfere with some pacemakers, and

welders having a pacemaker should consult their physician
before welding.

2.c. Exposure to EMF fields in welding may have other health

effects which are now not known.

2.d. All welders should use the following procedures in order to

minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure

them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do  not place your body between the electrode and

work cables. If the electrode cable is on your right 
side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as

possible to the area being welded.

2.d.5. Do not work next to welding power source.

1.h. To  avoid scalding, do not remove the

radiator pressure cap when the engine is
hot.

Diesel engine exhaust and some of its constituents
are known to the State of California to cause can-
cer, birth defects, and other reproductive harm.

The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

CALIFORNIA PROPOSITION 65 WARNINGS

The Above For Diesel Engines

The Above For Gasoline Engines

Summary of Contents for handy mig

Page 1: ...ETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful For use with machine Code Number 10919 11205 Sales and Service through Subsidiaries and Distributors World...

Page 2: ...WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of...

Page 3: ...ical earth ground 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for co...

Page 4: ...vent the welding sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic...

Page 5: ...i s et non inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pant...

Page 6: ...ion below for future reference This information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number __________...

Page 7: ...Sizes Overload Protection B 5 ________________________________________________________________________ Accessories Section C Accessories C 1 Replacement Parts C 1 ____________________________________...

Page 8: ...ED OUTPUT OUTPUT RANGE RECOMMENDED INPUT CABLE AND FUSE SIZES Height Width Depth Weight 12 8 in 8 8 in 18 in 46 Ibs 325 mm 224 mm 457 mm 20 9 kg PHYSICAL DIMENSIONS Standard Voltage Frequency Input Cu...

Page 9: ...e Machine Operating Manual should install and operate this equipment Machine must be plugged into a receptacle which is grounded per any national local or other applicable electrical codes The Machine...

Page 10: ...a secure level surface or rec ommended undercarriage The machine may topple over if this procedure is not followed To minimize over heating locate the welder in a dry location where there is free circ...

Page 11: ...s adapter is avail able from your local gas supplier WARNING CYLINDER VALVE GAS CYLINDER REGULATOR HOSE CODE REQUIREMENTS FOR ELECTRI CAL INPUT CONNECTIONS This welding machine must be connected to a...

Page 12: ...and the Innershield electrode process self shielded flux cored welding The machine will handle reels of wire up to 2 lbs 1 kg RECOMMENDED PROCESSES The machine can be used for welding carbon and low a...

Page 13: ...k the spool assembly onto the spindle WELDING CAPABILITY The machine is rated at 70 amps 17 volts at 20 duty cycle on a ten minute basis It is capable of high er output currents at lower duty cycles L...

Page 14: ...e drive roll the gun connector block and the gun contact tip are always energized rela tive to work and ground FIGURE B 4 WIRE STICKOUT 10 Remove the gas nozzle and contact tip from the gun 11 Turn th...

Page 15: ...amp to the metal to be welded The work clamp must make good electrical contact to the work piece The work piece must also be grounded as stated in Arc Welding Safety Precautions in the beginning of th...

Page 16: ...ady to feed 0 035 0 9 mm diameter wire To operate the machine with other sizes of wire it is necessary to change the contact tip and change the drive roll to other sizes Refer to Changing the Contact...

Page 17: ...of the welder and may need to be ordered See the complete parts list at the end of this manual for machine replacement parts ITEM DESCRIPTION PART NO 1 Chipping Hammer Brush S24355 12 2 Face Shield G...

Page 18: ...INE AND PERIODIC MAINTENANCE BEFORE EACH USE Check over machine and accessories for any obvious condi tion that may prevent safe performance or operation Repair or replace items as necessary to correc...

Page 19: ...Tip in this section Check the condition of the wire feed rollers Remove any metallic dust deposited in the feed area rollers and entrance and outlet wire guide Check the gas hose and fittings for tig...

Page 20: ...ining leads 4 Remove gas line connections 5 Remove gun connections from output studs 6 Disconnect the gun liner from the wire drive Remove nut and spacer and slide liner back and out 7 Installation is...

Page 21: ...CAUSE lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally...

Page 22: ...ontact your local Authorized Field Service Facility 1 Make sure correct voltage is applied to the machine 115vac 2 Make certain that power switch is in the ON position 3 The thermostat may be tripped...

Page 23: ...CAUSE 1 The thermostat may be tripped due to overheating Let machine cool Weld within the duty cycle or remove any air obstruction to the machine 2 Gun trigger may be faulty 3 Drive Roll tension is se...

Page 24: ...ncrease and main tain a constant travel speed 2 Output heat range is too high Set the Low High Heat Range switch to Low or the Fine Heat Adjustment to MIN 1 Travel speed is inconsistent Decrease and m...

Page 25: ...1 2 2 1 X2 X3 2 X3 1 X1 3 R1 1 PLUG 115V WELDER INPUT CABLE W B G 0I g X1 X2 X2 X1 NO GAS GAS GREEN LEAD HANDY MIG WIRING DIAGRAM FOR CODE 10919 M19903 A NOTE This diagram is for reference only It may...

Page 26: ...PLUG 3 6 1 2 2 3 T1 S2 5 4 4 V g g L M2 red black black X1 X2 X3 X5 X4 X8 X11 X10 X9 X2 X2 X1 X1 X2 X2 X1 X1 NO G NO GAS GAS X2 X2 X1 X1 X7 X6 NOTE This diagram is for reference only It may not be ac...

Page 27: ...HANDY MIG HINGE DOOR ASSEMBLY FOR CODE 10919 ONLY...

Page 28: ...NOTES HANDY MIG...

Page 29: ...NOTES HANDY MIG...

Page 30: ...electrically live parts or electrode with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y...

Page 31: ...e Be und Entl ftung des Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci...

Page 32: ...and Service through Subsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Pr...

Reviews: