Lincoln Electric DUAL VANTAGE 700-I Operator'S Manual Download Page 79

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KEY

PART NUMBER

DESCRIPTION

QTY

9SG6586-3

BASE ASSEMBLY

9SG6955

BASE

9SL12454-6

SUPPORT

9SS24485

RUBBER MOUNT

9SS9225-64

SELF TAPPING SCREW

9SS9262-98

PLAIN WASHER

9ST9187-16

1/4-20 HLN

9SL12454-7

STATOR SUPPORT

9SM22708

STEEL SKID ASBLY

9SS9225-64

SELF TAPPING SCREW

9ST11525-7

SPEED NUT

9SS9225-64

SELF TAPPING SCREW

9SG3098-6

LIFT FRAME ASSEMBLY

10A

9SG6530-1

LIFT FRAME

10B

9SS10227-63

LIFT BALE

10C

9ST8833-24

HEX HD CAP SCREW

9SE106A-15

LOCKWASHER

9SCF000027

1/2-13HN

10F

9ST12380-1

BUSHING

10G

9ST13086-62

DECAL-WARNING

10H

9ST11525-7

SPEED NUT

10J

9ST12380-4

BUSHING

10K

9ST12380-12

BUSHING

10L

9SS29239

SERVICE DECAL

9SE106A-15

LOCKWASHER

9SCF000027

1/2-13HN

10P

9ST8833-24

HEX HD CAP SCREW

11A

9SL15132-3

LEFT BAFFLE

9SS9225-64

SELF TAPPING SCREW

9ST11525-7

SPEED NUT

11D

9ST12380-12

BUSHING

11E

9SM15045-105

ACOUSTICAL FOAM

12A

9SL15132-4

RIGHT BAFFLE

9SS9225-64

SELF TAPPING SCREW

Base, Battery, & Lift Frame Assembly

Dual Vantage 700-I (Cummins) - 12298

Printed 07/20/2016 at 13:15:38. Produced by Enigma.

Summary of Contents for DUAL VANTAGE 700-I

Page 1: ...machines having Code Numbers 12298 Need Help Call 1 888 935 3877 to talk to a Service Representative Hours of Operation 8 00 AM to 6 00 PM ET Mon thru Fri After hours Use Ask the Experts at lincolnele...

Page 2: ...A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See below USE NATURAL DRAFTS or fans to keep the fumes away from your face If you develop unusual s...

Page 3: ...hot engine parts and igniting Do not spill fuel when filling tank If fuel is spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and...

Page 4: ...m to ANSI Z87 I standards 4 b Use suitable clothing made from durable flame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with s...

Page 5: ...nt passing through lifting chains crane cables or other alternate circuits This can create fire hazards or overheat lifting chains or cables until they fail 6 h Also see item 1 c 6 I Read and follow N...

Page 6: ...he technical assistance of the manufacturer In some cases this remedial action may be as simple as earthing grounding the welding circuit see Note In other cases it could involve construction of an el...

Page 7: ...welding cables should be kept as short as possible and should be positioned close together running at or close to floor level Equipotential Bonding Bonding of all metallic components in the welding i...

Page 8: ...nnection of Across the Arc Wire Feeders A 9 Electrical Device use with this Product A 10 ________________________________________________________________________________ Operation Section B Safety Pre...

Page 9: ...__________________________________________________ Troubleshooting Section E How to Use Troubleshooting Guide E 1 Troubleshooting Guide E 2 E 4 ________________________________________________________...

Page 10: ...MODE DUAL MODE Welding Range Welding Range 30 700 Amps CC CV 30 400 Amps CC CV 20 250 Amps TIG 20 250 Amps TIG Open Circuit Voltage Open Circuit Voltage 60 MAX OCV 1860 RPM 60 MAX OCV 1860 RPM Auxili...

Page 11: ...ict ed flow of clean cool air to the cooling air inlets and to avoid restricting the cooling air outlets Also locate the welder so that the engine exhaust fumes are prop erly vented to an outside area...

Page 12: ...me of the factors to be considered are as follows 1 Design capacity of trailer vs weight of Lincoln equipment and likely additional attachments 2 Proper support of and attachment to the base of the we...

Page 13: ...supplied with this machine Keep hands away from the engine muffler or HOT engine parts Stop engine and allow to cool before fuelling Do not smoke when fuelling Fill fuel tank at a moderate rate and d...

Page 14: ...hine make sure the Engine Switch is in the OFF position and attach the disconnected cable securely to the negative battery terminal Remove the insulating cap from the negative battery terminal Replace...

Page 15: ...t automatically makes the Output Control inactive and the wire feeder volt age control active NOTE When a wire feeder with a built in weld ing voltage control is connected to the 14 pin connector do n...

Page 16: ...er current protection 2 Take necessary steps to assure load is limited to the capacity of the DUAL VANTAGE 700 I by installing a 15 amp 240 VAC two pole circuit break er Loading above the rated output...

Page 17: ...ct the electrode cable terminal of the welder and work cable to the terminal of the welder Set the MODE switch to the CV WIRE position Adjust the ARC CONTROL knob to desired Crispness SOFT for MIG and...

Page 18: ...connect the electrode cable terminal of the welder and work cable to the terminal of the welder Attach the single lead from the front of the feeder to work using the spring clip at the end of the lea...

Page 19: ...s or high voltage regulation can cause the capac itative elements to fail Surge protection transient protection and additional loading is recom mended for 100 fail safe opera tion DO NOT RUN THESE DEV...

Page 20: ...dual operator multi purpose diesel engine driven welding power source The machine uses a brush type alternating cur rent generator for DC multi purpose welding for 240 VAC single phase The DC welding...

Page 21: ...ne while fueling Do not smoke when fueling Keep sparks and flame away from tank Do not leave unattended while fueling Wipe up spilled fuel and allow fumes to clear before starting engine Do not overfi...

Page 22: ...he 14 Pin Connector the auto sensing circuit automatically makes OUTPUT CON TROL inactive and the wire feeder voltage control active Otherwise the OUTPUT CONTROL is used to preset the voltage When in...

Page 23: ...PIN CONNECTOR For attaching optional remote control equipment Includes auto sensing remote control circuit 10 WELD TERMINALS CONTROL SWITCH In the WELD TERMINALS ON position the output is electrically...

Page 24: ...ter is a use ful indicator for scheduling preventive mainte nance 3d FUEL LEVEL Displays the level of diesel fuel in the fuel tank The operator must watch the fuel level closely to prevent running out...

Page 25: ...rting the engine will shutdown in a few seconds Investigate any indicated problem 11 Allow the engine to warm up at low idle speed for several minutes before applying a load and or switching to high i...

Page 26: ...percentage of time the load is being applied in a 10 minute period For example a 60 duty cycle represents 6 minutes of load and 4 minutes of no load in a 10 minute period ELECTRODE INFORMATION For any...

Page 27: ...t and the machine will reset the cur rent to the Touch Start level To reinitiate the arc retouch the tungsten to the work and lift Alternatively the weld can be stopped by releasing the Amptrol or arc...

Page 28: ...Set the OUTPUT CONTROL knob to adjust output current to the desired level for the gouging electrode being used according to the ratings in the following Table B 4 B 9 OPERATION DUAL VANTAGE 700 I TABL...

Page 29: ...ns Use the shortest length extension cord possible sized per the following table TABLE B 5 DUAL VANTAGE 700 I SIMULTANEOUS WELDING AND POWER LOADS B 10 OPERATION DUAL VANTAGE 700 I Maximum Allowable C...

Page 30: ...B 11 NOTES DUAL VANTAGE 700 I...

Page 31: ...Control K2642 1 Polarity Multiprocess Switch K2663 1 Docking Kit K2613 5A1 Ln 25 PRO with K126 PRO Gun K126 12 K126 PRO Gun KP1696 068 Drive Roll Kit K12038 2 Invertec PC610 Plasma K12048 1 Tomahawk...

Page 32: ...C 2 NOTES DUAL VANTAGE 700 I...

Page 33: ...l for 2 to 3 seconds Repeat the above drainage procedure until diesel fuel is detected in the container Check coolant level in the coolant recovery bottle WEEKLY Blow out the machine with low pressure...

Page 34: ...itself and distribute the sealing pressure evenly To complete a tight seal apply pressure by hand at the outer rim of the filter not the flexible center Avoid pushing on the center of the urethane end...

Page 35: ...Keep the radiator cap tight to prevent loss of coolant Clean and flush the coolant system periodically to prevent clogging the passage and over heating the engine When antifreeze is needed always use...

Page 36: ...charger components When reconnecting the cables connect the positive cable first and the negative cable last PREVENTING BATTERY DISCHARGE Turn the RUN STOP switch to stop when engine is not running P...

Page 37: ...when a generator overhaul is necessary Do not attempt to polish slip rings while the engine is running WARNING Table D 1 Engine Maintenance Components ITEM MAKE PART NUMBER SERVICE INTERVAL Air Clean...

Page 38: ...D 6 NOTES DUAL VANTAGE 700 I...

Page 39: ...lists the obvious external possibilities that may contribute to the machine symptom Step 3 RECOMMENDED COURSE OF ACTION This column provides a course of action for the Possible Cause generally it sta...

Page 40: ...ttery disconnect switch is in the off position 1 Out of fuel 2 Fuel shut off valve is in the off posi tion make sure the valve lever is in a vertical direction 3 Engine shut down solenoid not pulling...

Page 41: ...h is set to AUTO 2 External load on welder or auxil iary power 3 Mechanical problem in idler sole noid linkage 4 Faulty wiring in solenoid circuit 5 No or low voltage idle solenoid 6 Faulty idler sole...

Page 42: ...ne Control Units or Chopper PCB 1 RCD may have tripped 2 Open breakers may need to be reset 3 Faulty receptacle 4 Faulty auxiliary circuit wiring 1 Check thermostat on each of the chop per module 2 Ch...

Page 43: ...E 5 NOTES DUAL VANTAGE 700 I...

Page 44: ...Y POWER LEADS A3A B3A TO PASS THROUGH TOROID TWO TIMES IN DIRECTION SHOWN 6A LINE LOAD WHITE HOT GFCI LINE LOAD WHITE HOT GFCI GND D 5C 5E J13B 240V 15A 1 PHASE BLUE 120V 16A 1 PHASE YELLOW GND C J11B...

Page 45: ...1 304S 306S 308B 314 PCB5 1 8 9 16 J7A J3A 1 9 16 8 1 6 7 12 1 16 9 8 6 10 J4A J5A 6 10 CONTROL MODE SEL CHOPPER POWER PWM THERMAL 413A 414A 77C 76C 75C 2C 4C 75D 77D J6A SHUNT J1A AMPHENOL I D J2A E...

Page 46: ...F 3 DIAGRAMS DUAL VANTAGE 700 I...

Page 47: ...INCREASE OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WIRE...

Page 48: ...F 5 DIAGRAMS DUAL VANTAGE 700 I...

Page 49: ...F 6 DIAGRAMS DUAL VANTAGE 700 I...

Page 50: ...OF THE HIGH IDLE ENGINE RPM BY CHANGING THE GOVERNOR SETTING OR OVERRIDING THE THROTTLE LINKAGE WILL CAUSE AN INCREASE IN THE THE AC AUXILIARY VOLTAGE IF THIS VOLTAGE GOES OVER 140 VOLTS WIRE FEEDER...

Page 51: ...F 8 DIAGRAMS DUAL VANTAGE 700 I...

Page 52: ...F 9 DIAGRAMS DUAL VANTAGE 700 I...

Page 53: ...F 10 DIAGRAMS DUAL VANTAGE 700 I...

Page 54: ...F 11 DIAGRAMS DUAL VANTAGE 700 I...

Page 55: ...F 12 DIAGRAMS DUAL VANTAGE 700 I 2 9 03...

Page 56: ...F 13 DIAGRAMS DUAL VANTAGE 700 I...

Page 57: ...N A N A CENTER OF GRAVITY WITH OIL IN ENGINE AND EMPTY FUEL TANK 44 21 1123 40 31 1024 1 29 32 6 28 37 720 5 28 90 734 1 8 34 212 36 87 936 6 3 65 92 7 44 96 1142 1 37 63 955 8 30 47 773 8 77 00 1955...

Page 58: ...Dual Vantage 700 I Cummins 12298...

Page 59: ...8 1 Miscellaneous Items 3 Case Front Insert Assembly 5 Control Panel Assembly 8 Output Panel Assembly 12 Power Module Asbly Fuel Tank Rectifier Mounting 15 Base Battery Lift Frame Assembly 20 Engine A...

Page 60: ...R 3 P 796 E OUTPUT PANEL ASSEMBLY AR 4 P 796 F POWER MODULE ASBLY FUEL TANK RECTIF AR 5 P 796 G BASE BATTERY LIFT FRAME ASSEMBLY AR 6 P 796 H ENGINE ASSEMBLY AR 7 P 796 J GENERATOR ASSEMBLY AR 8 P 796...

Page 61: ...P 796 A jpg Index of Sub Assemblies 12298 2 Dual Vantage 700 I Cummins 12298 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 62: ...AIR CLEANER ASSEMBLY 1 9SS27427 EXHAUST PIPE OUTLET 1 9SS27501 EXHAUST CLAMP 1 9SS9225 45 THREAD FORMING SCREW 2 9SS28899 FASTENER PACKAGE 1 9SM20610 2 MOUNTING BRACKET 4 Miscellaneous Items Dual Van...

Page 63: ...No Image Miscellaneous Items 4 Dual Vantage 700 I Cummins 12298 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 64: ...P START TERMINAL ASSEMBLY 1 7A 9SL15930 5 OUTPUT BOX 1 9SS25760 REMOTE JUMP START TERMINAL POSITIVE 1 7C 9SS25761 REMOTE JUMP START TERMINAL NEGATIVE 1 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 4 9SS926...

Page 65: ...KEY PART NUMBER DESCRIPTION QTY 9SG7168 DECAL CARRIER 1 Case Front Insert Assembly 6 Dual Vantage 700 I Cummins 12298 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 66: ...P 796 C jpg Case Front Insert Assembly Dual Vantage 700 I Cummins 12298 7 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 67: ...P 1 9SS8025 96 SELF TAPPING SCREW 8 7 9SM22859 DASHBOARD GAUGE 1 9SM19685 49 CONNECTOR AND LEAD ASSEMBLY 1 9SS12021 70 BOX RECEPTACLE SOLID SHELL 1 9SS12021 68 CONNECTOR 1 9SS17062 10 CABLE CONNECTOR...

Page 68: ...0VAC32VDC 1 9SS22061 1 CIRCUIT BREAKER BOOT 1 K2467 1 DIGITAL WELD METER KIT 1 25A 9SL11160 METER HOUSING ASBLY 4 25B 9SS24630 METER HOUSING SEAL 4 25C 9SM19368 METER BEZEL 4 25D 9ST14807 9 FILTER LEN...

Page 69: ...1 9SS9225 68 THREAD FORMING SCREW CUTTING 4 9ST13534 11 PILOT LIGHT 1 9ST13534 6 PILOT LIGHT 2 9SM19685 51 CONNECTOR AND LEAD ASSEMBLY 1 9SS9225 68 THREAD FORMING SCREW CUTTING 6 Control Panel Assembl...

Page 70: ...P 796 D jpg Control Panel Assembly Dual Vantage 700 I Cummins 12298 11 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 71: ...2 RECEPTACLE 115V 2 9SS9225 63 THREAD FORMING SCREW CUTTING 8 6A 9ST12287 22 CIRCUIT BREAKER 15A 4 6B 9SS22061 2 SEALING BOOT 2 7A 9ST12287 38 CIRCUIT BREAKER 4 7B 9SS22061 2 SEALING BOOT 4 8A 9SS288...

Page 72: ...9ST11267 B INSULATOR 1 18D 9SS9262 98 PLAIN WASHER 3 18E 9SCF000035 1 4 20X1 75RHS 1 18F 9SE106A 2 LOCKWASHER 2 18G 9SCF000017 1 4 20HN 1 19 9ST9187 13 10 24HLN 1817 1 NYLON INSERT 2 20 9SS28840 SUPPR...

Page 73: ...P 796 E jpg Output Panel Assembly 14 Dual Vantage 700 I Cummins 12298 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 74: ...IN WASHER 4 9SE106A 2 LOCKWASHER 4 9SCF000017 1 4 20HN 4 13A 9SL9036 5 CHOKE COIL LAM ASBLY 2 9SS9225 64 SELF TAPPING SCREW 7 9SL16010 CHOPPER BRACKET ASSEMBLY 2 14A 9SL16085 CHOPPER PC BD MOUNT 1 14B...

Page 75: ...18B 9SL15862 1 MEGA BYPASS VRD STABILIZER PC BD ASBLY 1 18C 9SS14020 3 PLASTIC EXPANSION NUT 1 18D 9SS8025 97 SELF TAPPING SCREW 3 18E 9ST12380 1 BUSHING 1 18F 9ST10397 24 PLUG BUTTON 2 18G 9ST11525...

Page 76: ...1 9SS9225 61 THREAD FORMING SCREW ROLLING 1 38 9ST12380 4 BUSHING 1 39 9ST11525 7 SPEED NUT 1 40 9SG6982 FUEL TANK ASBLY 1 40A 9SG6981 FUEL TANK 1 40B 9SS20541 FUEL CAP 1 40C 9SL12505 1 FUEL SENDER 1...

Page 77: ...HEX NUT 4 9SS9262 121 PLAIN WASHER 4 9ST11525 7 SPEED NUT 4 9SCF000028 5 16 18X1 25HHCS 4 9SS9262 121 PLAIN WASHER 8 9SE106A 14 LOCKWASHER 4 9SCF000029 5 16 18HN 4 9SS22415 15 TRIM SEAL 1 Power Modul...

Page 78: ...P 796 F jpg Power Module Asbly Fuel Tank Rectifier Mounting Dual Vantage 700 I Cummins 12298 19 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 79: ...E 1 10C 9ST8833 24 HEX HD CAP SCREW 4 9SE106A 15 LOCKWASHER 4 9SCF000027 1 2 13HN 4 10F 9ST12380 1 BUSHING 1 10G 9ST13086 62 DECAL WARNING 1 10H 9ST11525 7 SPEED NUT 9 10J 9ST12380 4 BUSHING 1 10K 9ST...

Page 80: ...8070 50 BATTERY CABLE POSITIVE 1 9SS20191 1 BATTERY TERMINAL COVER 1 9SS8070 56 BATTERY CABLE 1 9SS20191 3 BATTERY TERMINAL COVER 1 21 9SS17851 DECAL CAUTION 1 22 9SM16197 DECAL WARNING 1 27 9SS18543...

Page 81: ...P 796 G jpg Base Battery Lift Frame Assembly 22 Dual Vantage 700 I Cummins 12298 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 82: ...HCS 10 2 9SS9262 120 PLAIN WASHER 4 9SE106A 16 LOCKWASHER 2 9SCF000067 3 8 16HN 2 9 9SS17026 1 PRESSURE SENDER 1 11 9SS25162 SWITCH WATER 1 14 9SS15017 16 GROUND STRAP 1 9ST14731 5 METRIC HEX HD SCREW...

Page 83: ...47 1 27 9SS24662 OIL DRAIN VALVE 1 9SS25362 1 HOSE NIPPLE 1 9ST10642 264 FLEX TUBE 1 9SS10888 27 HOSE CLAMP 1 9ST10642 333 FLEX TUBE 1 9ST10642 334 FLEX TUBE 3 9SS29250 BARB 1 9SS10888 35 HOSE CLAMP 8...

Page 84: ...P 796 H jpg Engine Assembly Dual Vantage 700 I Cummins 12298 25 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 85: ...25 66 SELF TAPPING SCREW 8 9SS9225 64 SELF TAPPING SCREW 4 9ST13483 50 O RING 1 8A 9ST14731 5 METRIC HEX HD SCREW M10 X 1 5 8 9SS17400 1 LOCKWASHER METRIC 8 9A 9SM21315 3 BRUSH HOLDER BRACKET ASBLY 1...

Page 86: ...EW CUTTING 4 9SS9225 53 THREAD FORMING SCREW 1 9SS9262 4 PLAIN WASHER 1 9SE106A 16 LOCKWASHER 1 27A 9SM22905 ENGINE SPEED CONTROLLER 1 9SS9225 17 THREAD FORMING SCREW ROLLING 2 28 9SS22415 13 TRIM SEA...

Page 87: ...LF SUPPORT BRACKET 1 31A 9SS9225 64 SELF TAPPING SCREW 6 9SM24813 SHAFT HUB ASBLY 1 9SM24812 SHAFT COUPLING 1 9ST9447 123 SOCKET HEAD CAP SCREW 1 9SE106A 6 LOCKWASHER 1 Generator Assembly 28 Dual Vant...

Page 88: ...P 796 J jpg Generator Assembly Dual Vantage 700 I Cummins 12298 29 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 89: ...44 HOSE CLAMP 2 9SS29260 COOLANT SERVICE DECAL 1 9SS22415 11 TRIM SEAL 2 12A 9ST10642 218 FLEX HOSE 2 12B 9ST10642 333 FLEX TUBE 2 12C 9SS10888 35 HOSE CLAMP 6 13 9SS24068 FUEL SHUT OFF 2 14 9ST13086...

Page 90: ...P 796 K jpg Radiator Case Back Asbly Dual Vantage 700 I Cummins 12298 31 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 91: ...SS STEEL SCREW 8 4A 9SG6469 1 CASE SIDE 1 9SS24739 40 STAINLESS STEEL SCREW 8 5A 9SL12515 3 SIDE PANEL 1 9SS24739 40 STAINLESS STEEL SCREW 4 7A 9SL12115 2 DOOR RAIL 1 9SS24739 40 STAINLESS STEEL SCREW...

Page 92: ...KEY PART NUMBER DESCRIPTION QTY 16 9SS27368 6 LOGO DECAL 1 17 9SM21908 1 FAMILY NAME LOGO 1 Covers Assembly Dual Vantage 700 I Cummins 12298 33 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 93: ...P 796 L jpg Covers Assembly 34 Dual Vantage 700 I Cummins 12298 Printed 07 20 2016 at 13 15 38 Produced by Enigma...

Page 94: ...parts or electrode with skin or wet clothing l Insulate yourself from work and ground l No toque las partes o los electrodos bajo carga con la piel o ropa moja da l Aislese del trabajo y de la tierra...

Page 95: ...d Entl ftung des Arbeitsplatzes l Mantenha seu rosto da fuma a l Use ventila o e exhaust o para remover fumo da zona respirat ria l Turn power off before servicing l Desconectar el cable de ali mentac...

Page 96: ...tomer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or...

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