Lincoln Electric CV320-I Operating Manual Download Page 3

IMA 574B

CV320-I

Page 3

5. a. Use only compressed gas cylinders containing the

correct shielding gas for the process used and
properly operating regulators, designed for the gas
and pressure used. All hoses, fittings, etc. should be
suitable for the application and maintained in good
condition.

b. Always keep cylinders in an upright position and

securely chained to an undercarriage or fixed
support.

c. Cylinders should be located :

• Away from areas where they may be struck or

subjected to physical damage.

• A safe distance from arc welding or cutting

operations and any other source of heat, sparks or
flame.

d. Never allow the electrode, electrode holder, or any

other electrically “hot” parts to touch a cylinder.

e. Keep your head and face away from the cylinder

valve outlet when opening the cylinder valve.

f. Valve protection caps should always be in place and

hand-tight except when the cylinder is in use or
connected for use.

g. Read and follow the instructions on compressed gas

cylinders and associated equipment, and AS 2030
Parts 1 & 2.

6. a. Turn off input power using the disconnect switch at

the fuse box before working on the equipment.

b. Install equipment in accordance with the SAA Wiring

Rules, all local codes and the manufacturer’s
recommendations. 

c. Ground the equipment in accordance with the SAA

Wiring Rules and the manufacturer’s
recommendations.

7. a.Turn the engine off before troubleshooting and

maintenance work unless the maintenance
work requires it to be running.

b.Operate engines in open, well ventilated areas

or vent the engine exhaust fumes outdoors.

c. Do not add fuel near an open flame, welding

arc or when the engine is running. Stop the
engine and allow it to cool before refuelling to
prevent spilled fuel from vaporizing on contact
with hot engine parts and igniting. Do not spill
fuel when filling tank. If fuel is spilled, wipe it up
and do not start engine until fumes have been
eliminated.

d.Keep all equipment, safety guards, covers

and devices in position and in good repair.
Keep hands, hair, clothing and tools away
from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.

e.In some cases it may be necessary  to remove

safety guards to perform required
maintenance. Remove guards only when
necessary  and replace them when the
maintenance requiring their removal  is               

complete. Always use the greatest care when

working near moving parts.

f. Do not put your hands near the engine fan.

Do not attempt to override the governor or
idler by pushing on the throttle control rods
while the engine is running.

g.To prevent accidentally starting petrol engines

while turning the engine or welding generator
during maintenance work, disconnect the
spark plug wires, distributor cap or magneto
wire as appropriate.

h.To avoid scalding do not remove the radiator

pressure cap when the engine is hot.

CYLINDER may explode if
damaged

FOR ELECTRICALLY
powered equipment

FOR ENGINE powered
equipment

HAVE ALL INSTALLATIONS, OPERATION, MAINTENANCE AND REPAIR WORK PERFORMED BY QUALIFIED PEOPLE

HOW TO ORDER REPLACEMENT PARTS

To ensure that you receive the correct replacement part the following procedure should be followed:

1. Quote Serial Number and Code Number.
2. Quote the Description, Item Number and Parts List Number of the desired part. When ordering parts for items

carrying brand names of other companies, such as fan motors, drive shafts, etc., be sure to include the other
company’s name and part number and other relevant information.

3. Should the primary cord be damaged, a special cord is required, and is available from Lincoln.
4. Parts should be ordered from Lincoln’s nearest authorised Field Service Shop. (The “Lincoln 

Service Directory” listing these shops geographically is available on request.)

NOTE: “Hardware” in the Lincoln Parts Lists are not Lincoln stock items but can be obtained via the Field Service Shop network.
Component parts of assemblies such as stator coils or armature coils, etc., which require electrical testing or locating fixtures are
not considered replaceable items. This is to ensure that the customer receives parts which will keep the welder in the best
operating condition.

For more detailed information it is strongly recommended that you purchase a copy of “Safety in Welding and Cutting - ANSI
Standard Z 49.1” and WTIA Technical Note 7. All WTIA publications and ANSI/AWS Standards are available from the Welding
Technology Institute of Australia, P.O. Box 6165, Silverwater NSW 2128. For copies of various Australian Standards contact your
local S.A.A. office.

Summary of Contents for CV320-I

Page 1: ...n mind However your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installat...

Page 2: ...erstand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7b 3...

Page 3: ...cessary to remove safety guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care...

Page 4: ...makers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker returns to normal functioning The...

Page 5: ...easures h The time of the day that welding or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities...

Page 6: ...to the wire feeder The control cable is already connected to the CV320 I Connect the supplied 1 5m electrode cable to the wire feeder mechconnector and to the desired polarity terminal on the front of...

Page 7: ...aligned with the proper mating sockets on the front panel gun connector and then join the connectors and tighten the hand nut on the gun cable connector NOTE If a gun and cable other than the Magnum F...

Page 8: ...nt control as the power source will deliver the current necessary to melt the wire The higher the speed the more current will be required Over temperature light Indicates that the thermostats have ope...

Page 9: ...erature because of a frequent overload or high ambient temperature plus overload The over temperature light glows when the thermostats open The thermostats automatically reset when the temperature rea...

Page 10: ...gun cable and replace if necessary Remove wire from gun and cable feed in new wire Note any obstructions in gun and cable Replace gun and cable if necessary See Wire Drive Roll Section in this manual...

Page 11: ...ny modifications could have taken place over the life of a particular machine so details of this procedure may need to be adjusted to suit these modifications For prompt service contact your local Lin...

Page 12: ...S4449 2 AM3023E 0 9 1 2mm AS4449 8 Cored Wire 0 8 1 0mm AS4449 3 1 2 1 6mm AS4449 4 AM3023J Aluminium Wire 0 8 1 0mm AS4449 5 1 0 1 2mm AM3023F 1 2 1 6mm AS4449 6 AM3023K DRIVE ROLLS Note LN 21 Code N...

Page 13: ...AL2513 IMA574A 415V 1509 KA1392 1 1 AL2513 IMA574B 380V 1510 KA1392 1 2 1 AL2513 IMA574B 415V 1535 KA1392 1 1 AL2513 IMA574B LN 21 1413 KA1389 AP 68 N A AM3392 IMA565A 1508 KA1389 AP 68 N A AM3392 IM...

Page 14: ...20 I IMA 574B General Assembly AP 80 C Roof and side panels not shown for clarity Platform shown this view only Front panel not shown for clarity Ref AG1369 A15 5 96M AP 80 C Operative 2 7 99 Superced...

Page 15: ...4 X X 5 16 UNC Hex Nut 4 X X 5 16 dia Flatwasher 4 X X 5 16 dia Springwasher 4 X X 68 Plastic Bag 9 x 12 1 X X 69 Staple 3 X X 70 KA1389 LN21 1 X X 71 Plastic Bag 1 X X 72 Pallet 1 X X Item Part No De...

Page 16: ...9 T3960 Flange Nut 2 X 10 AS1733 3Z Self Tapping Screw 4 X 11 AS4460 Indicator Light 1 X 12 T13486 1 Pilot Light 1 X 13 S6602 22 Shunt 1 X 15 Lead 48 1 X 16 AM3400 Meter Lead Harness 1 X A1 AM3388 2 O...

Page 17: ...hine s wiring For specific detail refer to the diagram attached to the machine itself If the diagram has been destroyed or defaced contact the factory quoting the machine serial number and code number...

Page 18: ...Department for any code numbers not listed Numbers in the table below indicate which column to use in each parts list for each individual code number Sub Assembly Item No 1 2 3 Sub Assembly Page Name...

Page 19: ...E 4 1 AM3382 2 NAMEPLATE LN21 1 AM3382 3 x 11 FASTENER BUTTON 2 TI4659 1 x 11A FASTENER BUTTON 1 T14659 x 12 GUN ADAPTOR 1 AS4456 x x 13 HEX HD SCREW 3 x SPRINGWASHER 3 x FLATWASHER 3 x HEX NUT 3 x 13...

Page 20: ...UST STRIP RETAINING PLATE 1 AS4452 x x 45 SELF TAPPING SCREW 2 AS1733 3Z x x 46 WARNING DECAL 1 AS4244 x x 47 CODE AND SERIAL No DECAL 1 x x 49 SPACERS 2 AS4463 x 50 SLEEVING over motor leads 1 AM3058...

Page 21: ...chine s wiring For specific detail refer to the diagram attached to the machine itself If the diagram has been destroyed or defaced contact the factory quoting the machine serial number and code numbe...

Page 22: ...Magnum 200FM 12 7 mm ID M16082 2 Magnum 400FM 12 7 mm ID 2 Gas nozzle Recessed slip on requires Item 2A M16082 3 Magnum 400FM 15 9 mm ID M16082 4 Magnum 400FM 12 7 mm ID Item Part No Description 2A N...

Page 23: ...using left Magnum 200FM G2091 Gun housing right Magnum 200FM 16 S18825 1 6 x 32 screw 17 T14438 Clamping screw 18 S18932 Trigger assembly 19 T13483 8 O ring 20 S18655 1 Connector assembly Magnum 400FM...

Page 24: ...2 7 0 50 M16082 4M 25 M16082 3 1 24A 62 SS M16082 3D 5 15 9 0 62 M16082 3M 25 Industry Lincoln ID Ref No Part No Qty mm Inches 24CT 62 R M16830 3 1 15 9 0 62 M16830 3M 25 24CT 62 S M16830 1 1 15 9 0 6...

Page 25: ...1 2 0 045 14T 23 S19393 5D 10 S19393 5M 25 0 6 0 025 14T 30 S19393 6D 10 S19393 6M 25 0 8 0 030 14T 35 S19393 1D 10 S19393 1M 25 0 9 0 035 14T 40 S19393 7D 10 S19393 7M 25 1 0 0 040 14T 45 S19393 2D 1...

Page 26: ...sories warranty service can only be carried out by authorised Lincoln Field Service Shop or the engine distributors authorised by the Lincoln branch office iii Intermotor Engines and Accessories 12 mo...

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