Lincoln Electric Classic II F3L-1011F Operator'S Manual Download Page 28

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Summary of Contents for Classic II F3L-1011F

Page 1: ...O NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful CLASSIC II DC ARC WE...

Page 2: ...CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Weldi...

Page 3: ...nd 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3 h Never...

Page 4: ...g sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fi...

Page 5: ...on inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalons sa...

Page 6: ...information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number _____________________________________________...

Page 7: ...Engine B 1 Cold Weather Starting B 1 Duty Cycle B 1 Control of Welding Current B 1 Idler B 2 Auxiliary Power Operation B 2 ____________________________________________________________________________...

Page 8: ...1725 SA 250 Oil 6 3 Qts 6 0 L INPUT DIESEL ENGINE RATED OUTPUT WELDER HEIGHT WIDTH DEPTH WEIGHT 42 94 in 24 in 60 in 1340 lbs 608 kg 1040 mm 610 mm 1524 mm OUTPUT WELDER AND GENERATOR Duty Cycle Const...

Page 9: ...hich such requirements may apply to your particular situation and follow them explicitly A machine grounding stud marked with the symbol is provided on the welding generator frame foot If an older por...

Page 10: ...trode cable to the terminal marked Positive For Negative polarity connect the electrode cable to the Negative stud These connections should be checked peri odically and tightened if necessary When wel...

Page 11: ...TTERY ACID can burn eyes and skin Wear gloves and eye protection and be careful when boosting charging or working near battery To prevent EXPLOSION when a Installing a new battery disconnect the negat...

Page 12: ...l If the level is down fill to the full mark again The engine controls were properly set at the factory and should require no adjusting when received At the end of each day s welding drain accumulated...

Page 13: ...ine Current Adjustment for 175 amps When a forceful digging arc is required usually for vertical and overhead welding use a higher Current Range Selector setting and lower open circuit volt age For ex...

Page 14: ...t at least once every month 8 See the engine manufacturer s Operation Manual for detailed engine maintenance and troubleshooting instructions COOLING SYSTEM The Classic II is equipped with an air cool...

Page 15: ...s With slight additional finger pressure on top of the brushes pull the sandpaper around the circumference of the rings in direction of rotation only until brushes seat properly In addition stone slip...

Page 16: ...mn describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAU...

Page 17: ...enerator f Field rheostat may be making poor contact and overheating a Generator or exciter brushes may be loose or missing b Exciter may not be operating c Field circuit of generator or exciter may b...

Page 18: ...ACTION Welding arc is loud and spatters excessively Welding current too great or too small compared to indication on the dial Engine shuts down and engine protection light comes on a Current setting m...

Page 19: ...Does Not Pick Up Speed Replace P C Board Engine Does Not Pick Up Speed Check Connections And Continuity Of Current Transformer The Auxiliary Power Load Is Turned On Power Load Too Small Try Load Abov...

Page 20: ...NG WHEN MAKING THESE CONNECTIONS ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE 250 AMP THERMOSTAT ASSEMBLY INLINE CONNECTORS W F M CONTROL PANEL NEGA...

Page 21: ...ING THESE CONNECTIONS ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE 250 AMP THERMOSTAT ASSEMBLY INLINE CONNECTORS W F M CONTROL PANEL NEGATIVE CV OUT...

Page 22: ...E RUNNING WHEN MAKING THESE CONNECTIONS ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE 2 5 0 A M P T H E R M O S T A T A S S E M B L Y INLINE CONNECTO...

Page 23: ...INE FAILURE LAMP 54B 59 58A 54 J1 J2 53 53A 61 60C IGNITION 10 9 J3 P3 ENGINE CONNECTOR OIL PRESSURE SENSOR 62 W G B X Y CONNECT TO CASE K924 5 REMOTE CONTROL OPTIONAL REMOTE CONTROL POTENTIOMETER BOX...

Page 24: ...SION PRINT S10766 METRIC cm ENGLISH in 150 7 59 32 4 8 1 90 58 4 23 00 79 2 31 19 43 8 17 25 105 8 41 66 19 1 7 51 CLASSIC II 106 7 42 0 16 5 6 50 N B 1 54 56 TRAILER MOUNTING HOLES 94 3 37 12 61 0 24...

Page 25: ...NOTES CLASSIC II DEUTZ All manuals and user guides at all guides com...

Page 26: ...de with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau...

Page 27: ...Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la m qui...

Page 28: ...bsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products All manuals and...