Lincoln Electric Classic II F3L-1011F Operator'S Manual Download Page 20

F-1

CLASSIC II DEUTZ

F-1

CONTROL PANEL COMPONENTS

SHOWN AS VIEWED FROM REAR.

LEAD COLOR CODE 

B-BLACK

G-GREEN

N-BROWN

B

R

+

-

+

-

Y

R

W

B

B

W

W

SLIP RINGS

TO IRON

R

N

A

54

3

2

1

ALTERNATOR

AUXILIARY

POWER

WINDINGS

CURRENT 

TRANSFORMER

CB1

115 VOLT

RECEPTACLE

230 VOLT

RECEPTACLE

Y

NEGATIVE

SELECTOR 

SWITCH

WELDER

LEAD BLOCK

AC

AC

 

 

CR2 REED

RELAY

42

602A

G

U

CB2

     FUSE

15A.

1

2

3

4
5

6

7

8
9

10

11

12

1

2

3

4

5

6

600A

41

GENERATOR

N

-W

+Y

G

G

B

600B

610

610

602B

R

SWITCH

START

STARTING

MOTOR

+

ENGINE

+

52

D+

D-

B+

W

2

1

IDLER

SWITCH

+

A

FUEL

SOLENOID

IDLER

SOLENOID

SENSOR

7

8

3

4

5

6

ALTERNATOR

OIL PRESSURE

GAUGE

SI

GND

ALTERNATOR 

ROTOR 

SLIP RING 

NEAREST

OIL TEMP.

-

HOUR 

 METER

J5

P9

J8

POSITIVE 

ELECTRICAL SYMBOLS

PER E1537

P10

+Y

-W

N

U

W

B

-

50A

50

51

51A

60

56

55

60B

RHEOSTAT

(CC- )

(CC+) & (CV+ WITH W.F.M.)

  

(30AMP)

(15AMP)

L11126      

60E

B

B

Y

G

NEUTRAL BONDED TO FRAME

NEUTRE RACCORDE AU BATI

'

1

2 3 4

1

2

3

45

6

7

8

9

10

IDLER/ENGINE

PROTECTION

P.C. BOARD

53B

56A

57

60A

ENGINE

FAILURE

LAMP

54B

59

58A

54

J1

J2

53

53A

61

60C

IGNITION

10

9

J3

P3

ENGINE

CONNECTOR

OIL PRESSURE

   SENSOR

62

10-2-98D 

Y

B

SEE

BELOW

*

W

G

PLUG FOR

REMOTE CONTROL

POTENTIOMETER

B

*

P8

1

2

3

4

5

6

X

41

600

42

602

R

W

R

BELOW

SEE

*

REMOTE CONTROL RECEPTACLE & SWITCH

X

Y

CONNECT

TO CASE

WITH MACHINE NOT RUNNING,  REMOVE PLUG "P9" ON

MACHINE FROM CONNECTOR "J8". THEN CONNECT

PLUG "P8" ON REMOTE CONTROL TO

CONNECTOR "J8" ON MACHINE.

K924-1  REMOTE CONTROL (OPTIONAL)

REMOTE CONTROL

POTENTIOMETER BOX

SWITCH FOR LOCAL OR 

REMOTE CONTROL SHOWN 

IN LOCAL POSITION.

#2 HEAVY LEAD

WIRE FEED MODULE (OPTIONAL)

WIRE

FEED

MODULE

NEG.

POS.

OUTPUT TERMINALS

CONNECT TO POS. & NEG.

CONNECT TO NEG.

BRUSH HOLDER

608

609

#2 HEAVY LEAD

#8  LEAD

MACHINE MUST NOT BE RUNNING

WHEN MAKING THESE CONNECTIONS.

*

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

250 AMP

THERMOSTAT

ASSEMBLY

INLINE

CONNECTORS

W.F.M.

CONTROL

PANEL

NEGATIVE CV

OUTPUT TERMINAL

PANEL

PLUG

(P5)

Y

B

SEE

BELOW

*

W

G

B

*

P8

1

2

3

4

5

6

X

41

600

42

602

W

R

BELOW

SEE

*

REMOTE CONTROL RECEPTACLE & SWITCH

X

Y

CONNECT

TO CASE

K924-4  REMOTE CONTROL (OPTIONAL)

REMOTE CONTROL

POTENTIOMETER BOX

SWITCH FOR LOCAL OR 

REMOTE CONTROL SHOWN 

IN LOCAL POSITION.

RESISTORS

1

2

3

4

5

6

7

8

9

10

11

12

P11

SEE

BELOW

*

*

*

*

PLUG FOR REMOTE

CONTROL POTENTIOMETER

WITH MACHINE OFF,  REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8". THEN CONNECT PLUG "P8"

ON REMOTE CONTROL KIT TO CONNECTOR "J8" ON MACHINE.

IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE UNCONNECTED 

PLUG "P10" (IF ONE IS ON THE MACHINE). FASTEN THE NEW PLUG "P11" NEARBY, LEAVING IT

UNCONNECTED.

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10" ON THE

MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL KIT TO CONNECTOR

"J5" ON THE MACHINE.

THE RED AND BLACK LEADS ARE USED ON CLASSIC I  MACHINES ONLY AND ARE NOT CONNECTED ON THIS

MACHINE.  DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE WILL RESULT IF THE RED AND BLACK

LEADS ARE CONNECTED IN THE CLASSIC II.

RED AND BLACK LEADS NOT CONNECTED ON THIS MACHINE.

CAUTION:

PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.

DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED WITHOUT THE "P11" 

NOTE:  This diagram is for reference only.   It may not be accurate for all machines covered by this manual.  The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels.  If the diagram is illegible, write to the Service Department for a replacement.  G

ive the equipment code number..

WIRING DIAGRAM - CODE 10628 & 10629

DIAGRAMS

All manuals and user guides at all-guides.com

Summary of Contents for Classic II F3L-1011F

Page 1: ...O NOT INSTALL OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT And most importantly think before you act and be careful CLASSIC II DC ARC WE...

Page 2: ...CONSULT WITH THEIR DOCTOR BEFORE OPERATING Read and understand the following safety highlights For additional safety information it is strongly recommended that you purchase a copy of Safety in Weldi...

Page 3: ...nd 3 f Maintain the electrode holder work clamp welding cable and welding machine in good safe operating condition Replace damaged insulation 3 g Never dip the electrode in water for cooling 3 h Never...

Page 4: ...g sparks from starting a fire Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas Avoid welding near hydraulic lines Have a fi...

Page 5: ...on inflamma bles 4 Des gouttes de laitier en fusion sont mises de l arc de soudage Se prot ger avec des v tements de protection libres de l huile tels que les gants en cuir chemise paisse pantalons sa...

Page 6: ...information can be found on your machine nameplate Product _________________________________________________________________________________ Model Number _____________________________________________...

Page 7: ...Engine B 1 Cold Weather Starting B 1 Duty Cycle B 1 Control of Welding Current B 1 Idler B 2 Auxiliary Power Operation B 2 ____________________________________________________________________________...

Page 8: ...1725 SA 250 Oil 6 3 Qts 6 0 L INPUT DIESEL ENGINE RATED OUTPUT WELDER HEIGHT WIDTH DEPTH WEIGHT 42 94 in 24 in 60 in 1340 lbs 608 kg 1040 mm 610 mm 1524 mm OUTPUT WELDER AND GENERATOR Duty Cycle Const...

Page 9: ...hich such requirements may apply to your particular situation and follow them explicitly A machine grounding stud marked with the symbol is provided on the welding generator frame foot If an older por...

Page 10: ...trode cable to the terminal marked Positive For Negative polarity connect the electrode cable to the Negative stud These connections should be checked peri odically and tightened if necessary When wel...

Page 11: ...TTERY ACID can burn eyes and skin Wear gloves and eye protection and be careful when boosting charging or working near battery To prevent EXPLOSION when a Installing a new battery disconnect the negat...

Page 12: ...l If the level is down fill to the full mark again The engine controls were properly set at the factory and should require no adjusting when received At the end of each day s welding drain accumulated...

Page 13: ...ine Current Adjustment for 175 amps When a forceful digging arc is required usually for vertical and overhead welding use a higher Current Range Selector setting and lower open circuit volt age For ex...

Page 14: ...t at least once every month 8 See the engine manufacturer s Operation Manual for detailed engine maintenance and troubleshooting instructions COOLING SYSTEM The Classic II is equipped with an air cool...

Page 15: ...s With slight additional finger pressure on top of the brushes pull the sandpaper around the circumference of the rings in direction of rotation only until brushes seat properly In addition stone slip...

Page 16: ...mn describes possible symptoms that the machine may exhibit Find the listing that best describes the symptom that the machine is exhibiting Step 2 POSSIBLE CAUSE The second column labeled POSSIBLE CAU...

Page 17: ...enerator f Field rheostat may be making poor contact and overheating a Generator or exciter brushes may be loose or missing b Exciter may not be operating c Field circuit of generator or exciter may b...

Page 18: ...ACTION Welding arc is loud and spatters excessively Welding current too great or too small compared to indication on the dial Engine shuts down and engine protection light comes on a Current setting m...

Page 19: ...Does Not Pick Up Speed Replace P C Board Engine Does Not Pick Up Speed Check Connections And Continuity Of Current Transformer The Auxiliary Power Load Is Turned On Power Load Too Small Try Load Abov...

Page 20: ...NG WHEN MAKING THESE CONNECTIONS ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE 250 AMP THERMOSTAT ASSEMBLY INLINE CONNECTORS W F M CONTROL PANEL NEGA...

Page 21: ...ING THESE CONNECTIONS ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE 250 AMP THERMOSTAT ASSEMBLY INLINE CONNECTORS W F M CONTROL PANEL NEGATIVE CV OUT...

Page 22: ...E RUNNING WHEN MAKING THESE CONNECTIONS ON MACHINE REMOVE PLUG P10 FROM CONNECTOR J5 CONNECT PLUG P5 ON W F M TO CONNECTOR J5 ON MACHINE 2 5 0 A M P T H E R M O S T A T A S S E M B L Y INLINE CONNECTO...

Page 23: ...INE FAILURE LAMP 54B 59 58A 54 J1 J2 53 53A 61 60C IGNITION 10 9 J3 P3 ENGINE CONNECTOR OIL PRESSURE SENSOR 62 W G B X Y CONNECT TO CASE K924 5 REMOTE CONTROL OPTIONAL REMOTE CONTROL POTENTIOMETER BOX...

Page 24: ...SION PRINT S10766 METRIC cm ENGLISH in 150 7 59 32 4 8 1 90 58 4 23 00 79 2 31 19 43 8 17 25 105 8 41 66 19 1 7 51 CLASSIC II 106 7 42 0 16 5 6 50 N B 1 54 56 TRAILER MOUNTING HOLES 94 3 37 12 61 0 24...

Page 25: ...NOTES CLASSIC II DEUTZ All manuals and user guides at all guides com...

Page 26: ...de with skin or wet clothing Insulate yourself from work and ground No toque las partes o los electrodos bajo carga con la piel o ropa moja da Aislese del trabajo y de la tierra Ne laissez ni la peau...

Page 27: ...Arbeitsplatzes Mantenha seu rosto da fuma a Use ventila o e exhaust o para remover fumo da zona respirat ria Turn power off before servicing Desconectar el cable de ali mentaci n de poder de la m qui...

Page 28: ...bsidiaries and Distributors Worldwide Cleveland Ohio 44117 1199 U S A TEL 216 481 8100 FAX 216 486 1751 WEB SITE www lincolnelectric com World s Leader in Welding and Cutting Products All manuals and...

Reviews: