Lincoln Electric 180C Operator'S Manual Download Page 1

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IM3039

08/2020

REV08

SPEEDTEC 180C & 200C

OPERATOR’S MANUAL

ENGLISH

Lincoln Electric Bester Sp. z o.o.

ul. Jana III Sobieskiego 19A, 58-263 Bielawa, Poland

www.lincolnelectric.eu

Summary of Contents for 180C

Page 1: ...IM3039 08 2020 REV08 SPEEDTEC 180C 200C OPERATOR S MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu ...

Page 2: ...the table below your equipment identification information Model Name Code Serial Number can be found on the machine rating plate Model Name Code Serial Number Date Where Purchased ENGLISH INDEX Technical Specifications 1 ECO design information 3 Electromagnetic Compatibility EMC 5 Safety 6 Introduction 8 Installation and Operator Instructions 8 WEEE 18 Spare Parts 18 REACh 18 Authorized Service Sh...

Page 3: ...0 110A 19 5 Vdc 25 200A 24 Vdc SMAW 51 Vdc 100 100A 24 Vdc 30 160A 26 4 Vdc 200C 230Vac GMAW 51 Vdc 100 110A 19 5 Vdc 25 200A 24 Vdc FCAW SS 51 Vdc 100 110A 19 5 Vdc 25 200A 24 Vdc SMAW 51 Vdc 100 100A 24 Vdc 30 160A 26 4 Vdc GTAW 51 Vdc 100 100A 14 Vdc 40 160A 16 4 Vdc 115Vac GMAW 51 Vdc 100 75A 17 7 Vdc 40 100A 19 Vdc FCAW SS 51 Vdc 100 75A 17 7 Vdc 40 100A 19 Vdc SMAW 51 Vdc 100 60A 22 4 Vdc 40...

Page 4: ...NGE WFS RANGE Solid wires Aluminum wires Cored wires 180C 1 5 15 m min 0 6 1 0 0 9 1 1 200C 1 5 15 m min 0 6 1 0 1 0 0 9 1 1 Protection Rating Operating Humidity t 20 C Operating Temperature Storage Temperature IP23 95 from 10 C to 40 C from 25 C to 55 C When welding with maximum current I2 160A replace input plug with one 16A ...

Page 5: ...ATE Condition Presence MIG mode X TIG mode STICK mode After 30 minutes of non working Fan off The value of efficiency and consumption in idle state have been measured by method and conditions defined in the product standard EN 60974 1 20XX Manufacturer s name product name code number product number serial number and date of production can be read from rating plate XXXXXXXXXX Code XXXXX XXXXXX X S ...

Page 6: ... process gas usage depends on cross sectional area of the nozzle For comonnly used torches Helium 14 24 l min Argon 7 16 l min Notice Excessive flow rates causes turbulence in the gas stream which may aspirate atmospheric contamination into the welding pool Notice A cross wind or draft moving can disrupt the shielding gas coverage in the interest of saving of protective gas use screen to block air...

Page 7: ...ocesses Equipment for calibration and measurement Personal medical devices like pacemakers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additional protection measures The dimensions of the work area to consider will depend on the construction of the area a...

Page 8: ...al electrical regulations ELECTRICALLY POWERED EQUIPMENT Regularly inspect the input electrode and work clamp cables If any insulation damage exists replace the cable immediately Do not place the electrode holder directly on the welding table or any other surface in contact with the work clamp to avoid the risk of accidental arc ignition ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS Electric curre...

Page 9: ... work area CYLINDER MAY EXPLODE IF DAMAGED Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used Always keep cylinders in an upright position securely chained to a fixed support Do not move or transport gas cylinders with the protection cap removed Do not allow the electrode electrode hol...

Page 10: ... equipment damage Read the section on electromagnetic compatibility in this manual Do not operate in areas with an ambient temperature greater than 40 C Duty cycle and Overheating The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the machine at rated welding current Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Exce...

Page 11: ...e electrode and the workpiece 5 WFS Hot Start Control Depending on welding process this knob controls GMAW process Wire feed speed WFS Value in percentage of nominal value wire feed speed SMAW process HOT START Value in percentage of nominal value welding current during arc start current The control is used to set the level of the increased current and arc start current is made easy 6 Welding Load...

Page 12: ...g Wire for GMAW FCAW SS 22 Spooled Wire for GMAW FCAW SS The machine does not include a spooled wire 23 Wire Spool Support Maximum 5kg spools Accepts plastic steel and fiber spools onto 51mm spindle 24 Shield of Changing Polarity 25 Terminal Block of Changing Polarity for GMAW FCAW SS process This terminal block enables to set the welding polarity which will be given at the welding holder WARNING ...

Page 13: ...English 11 English Table 1 Positive polarity factory setting 19 Table 2 Negative polarity 19 ...

Page 14: ...p again Adjusting of Force of Pressure Roll Force The pressure arm controls the amount of force the drive rolls exert on the wire Pressure force is adjusted by turning the adjustment nut clockwise to increase force counterclockwise to decrease force Proper adjustment of pressure arm gives the best welding performance WARNING If the roll pressure is too low the roll will slide on the wire If the ro...

Page 15: ...e to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 7 Depending on the using wire connect the work lead 19 to output socket 8 or 9 See 25 point terminal block of changing polarity Connect the work lead to the welding piece with the work clamp Install the proper wire Install the proper drive roll Make a sure if it is neede...

Page 16: ...when the gun s trigger is pulled 4 Step mode allows to continue welding when the gun s trigger is released To stop welding the gun s trigger is pulled again 4 step mode facilitates to making long welds WARNING 4 Step does not work during Spot Welding The Burnback Time is the amount of time that the weld output continues after the wire stops feeding It prevents the wire from sticking in the puddle ...

Page 17: ...Connect the work lead to the welding piece with the work clamp Install the proper tungsten electrode in the GTAW torch Turn the machine on Set the welding parameters The welding machine is now ready to weld By applying the principle of occupational health and safety at welding welding can be begun During welding GTAW process the user can set function SPEEDTED 200C Basic menu Advanced menu The weld...

Page 18: ...ion Inductance Select Gas Switch On Output Voltage TIG MMA only Spot Welding Setting Select Wire Type material Switch Off Output Voltage TIG MMA only Spot Timer Select Wire Size diameter Unlock panel Switch off Spot Welding Select Function of Gun Trigger 2 Step 4 Step Unlock Panel by Code 2 Step Configuration and Set up Hot Start 4 Step Lock Unlock Panel Arc Force Memory Lock Panel Adjust Voltage ...

Page 19: ... be disconnected from the machine before each maintenance and service After each repair perform proper tests to ensure safety Customer Assistance Policy The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers ...

Page 20: ...nces of Very High Concern for Authorisation of REACh Your particular product may contain one or more of the listed substances Instructions for safe use use according to Manufacturer instructions wash hands after use keep out of reach of children do not put in mouth dispose in accordance with local regulations Authorized Service Shops Location 09 16 The purchaser must contact a Lincoln Authorized S...

Page 21: ...40 10A Contact Tip M6x25mm Al 1 0mm KP10468 Protection cap to FCAW SS process K10513 17 4V GTAW torch 4m E H 200A 25 3M Welding cable with electrode holder to SMAW process 3m K14010 1 Work Lead 3m KIT 200A 25 3M Lead s KIT to SMAW process The electrode holder with lead to SMAW process 3m Work lead 3m R 0010 450 1R Protective screen Drive rolls to 2 driven rolls Solid wires KP14016 0 8 V0 6 V0 8 KP...

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