Lincoln Electric 05-4330 Operating Manual Download Page 4

Page 4

Maxmig 330R

IMA 566BLA

WELDING, EMF & PACEMAKERS

All welders should follow safe practices that minimise their
exposure to electric and magnetic fields (EMF).

For welders wearing implanted pacemakers, safe welding
practices are particularly important and additional procedures
should be followed by those who have decided to continue to
weld. (Hopefully in keeping with a doctor’s advice).

The following procedures will not eliminate exposure to EMF or
the possibility of arc welding having an effect on a pacemaker,
however if followed, they will significantly reduce exposure to
electric and magnetic fields. Electric and magnetic fields are
created any time electric current flows through a conductor,
however it is not clear whether such exposure affects ones
health.

Some researchers have reported that exposure to EMF may
cause leukemia or other illnesses. These claims originally arose
in relation to high voltage electric power lines and are very much
in dispute in the medical and scientific arena, however the best
advice is to minimise your exposure to EMF to protect your health
should doctors eventually decide there is a risk.

There are four fundamental facts about EMF:

With direct current (DC), the field strength is relatively
constant and does not change.

With alternating current (AC), the field strength constantly
changes.

The greater the current flow, i.e. the higher the amps, the
stronger the field created by the current 

The closer the conductor or electrical device is to the body,
the greater the exposure to the field.

Minimising exposure

All welders should use the following procedures to minimise EMF
exposure.

Route electrode or gun and work cables together. Secure
them with tape if possible.

Never coil the electrode lead around your body.

Do not place your body between the electrode and work
cables. If your electrode cable is on your right side the work
cable should also be on your right side.

Connect the work cable to the work piece as close as
possible to the area being welded. (This is also a good
practice to eliminate a common problem on welding - a
poor work connection.

Do not work next to the welding power source.

Welders with pacemakers

There is no question that the fields in arc welding can interfere
with a pacemakers function. Generally the interference does not
permanently damage the pacemaker. Once the wearer leaves the
arc welding environment or stops welding, the pacemaker returns
to normal functioning. The welding arc has little or no effect on the
operation of some pacemakers, especially designs that are bi-
polar or designed to filter out such interference.

For a welder or anyone working around electrical equipment the
selection of a pacemaker is very important. Get a doctor’s advice
about which pacemaker is the least sensitive to interference from
welding while still being medically suitable.

In addition to the normal safety precautions, the following
additional procedures should be adopted by welders with
pacemakers.

Use gas welding when the application is suitable.

Use the lowest current setting appropriate for the
application. Do not exceed 400 amps. Low current
(75-200 amps) direct current (DC) welding should be used
if arc welding is necessary. Do not TIG weld with high
frequency.

Do not use repeated, short welds. Wait about ten seconds
between stopping one weld and starting the next. When
having difficulty starting an electrode, do not re-strike the
rod repeatedly.

If you feel light headed, dizzy or faint, immediately stop
welding. Lay the electrode holder down so that it does not
contact the work and move away from any welding being
performed. Arrange your work in advance so that, if you
become dizzy and drop the electrode holder, the electrode
holder will not fall on your body or strike the work.

Do not work on a ladder or other elevated position or in a
cramped, confined place.

Do not work alone. Work only in the presence of an
individual who understands these precautions and the
possible effect welding may have on your pacemaker.

Do not work near spot welding equipment.

If you have a pacemaker and wish to continue arc welding,
discuss this and any other questions you may have with
your physician and follow his or her advice. The doctor may
wish to contact the pacemaker manufacturer for a
recommendation. As mentioned before, the design of the
pacemaker significantly affects the degree to which it is
subject to interference from a welding circuit. Do not rely on
the fact that you know another welder with a pacemaker
who has welded for years without experiencing a problem.
That welder and his or her pacemaker may be quite
different from you and your pacemaker.

Summary of Contents for 05-4330

Page 1: ...r your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installation and opera...

Page 2: ...understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7...

Page 3: ...guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving...

Page 4: ...ng can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker retur...

Page 5: ...ing or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding...

Page 6: ...ith covers removed Turn power switch off before connecting or disconnecting cables or other equipment PRODUCT DESCRIPTION The Maxmig 330R offers a remote wire feeder and a separate constant voltage DC...

Page 7: ...onnector and then join the connectors and tighten the hand nut on the gun cable connector Note If a gun and cable other than the supplied gun is to be used it must conform to standard European supplie...

Page 8: ...approximately 1 to 20 meters min 40 to 790 inches min Operation of the gun trigger switches the wire feed motor on and off depending upon the mode setting The wire feed motor is dynamically braked to...

Page 9: ...tegrated model the spool turns anti clockwise when looking at the spool For the remote unit the spool turns clockwise when looking at the spool Carefully release the end of the wire from the spool ens...

Page 10: ...e cable over its entire length and again blow out the cable Repeat this procedure until no further dirt comes out Gun Tips and Nozzles The gun tip should be replaced when worn Replace with the correct...

Page 11: ...visually inspect the PC board in question for any visible damage to any of its components and conductors on the back of the board 1 If there is no visible damage to the PC board install a new one and...

Page 12: ...spect gun cable and replace if necessary Remove wire from gun and cable feed in new wire Note any obstructions in gun and cable Replace gun and cable if necessary See Wire Drive Roll Section in this m...

Page 13: ...h button is depressed If this voltage is over 10V DC replace the wire feed motor If no voltage is registered replace the wire drive PCB Refer PCB replacement procedure at end of Trouble Shooting Guide...

Page 14: ...Page 14 Maxmig 330R IMA 566BLA NOTES...

Page 15: ...table below indicate which column to use in each parts list for each individual code number Sub Assembly Item No 1 2 3 4 5 Sub Assembly Page Name Machine Part List No AP 70 C AP 70 D AP 103 AP 70 W IM...

Page 16: ...Page 16 Maxmig 330R IMA 566BLA General Assembly Maxmig 330R AP 70 C Operative 4 7 03 Supersedes 28 10 98 Ref AG1347 5...

Page 17: ...1 x 16 Contactor AM3423 1 X 17 Auxiliary Transformer PT0050 1 x 18 Swivel Castor 4 AS4070 2 x 19 Front Panel AL2532A1 1 x 20 Main Transformer Assy AL2494 1 x 21 Output Stud AM2454 1 2 x 22 Rotary Swit...

Page 18: ...Page 18 Maxmig 330R IMA 566BLA Front Panel Assembly Maxmig 330R AP 70 D Operative 4 7 03 Supersedes 28 10 98 8 9 10 11 Ref AL2655 A...

Page 19: ...itch 8 position AM3388 3 1 x 5 Rotary Switch 4 position AM3388 4 1 x 6 Moulded Output Stud AM2464 1 2 x 7 Flange Nut T3960 2 x 8 Shunt 400A S6602 22 1 x 9 Pilot Light AT3384 1 1 x 10 Indicator Over Te...

Page 20: ...Page 20 Maxmig 330R IMA 566BLA AM3578 4 for Code No 1546 Wiring Diagram Maxmig 330R AP 70 W Operative 4 7 03 Supersedes 28 10 98...

Page 21: ...epartment for any code numbers not listed Numbers in the table below indicate which column to use in each parts list for each individual code number Sub Assembly Item No 1 2 3 4 5 Sub Assembly Page Na...

Page 22: ...Page 22 Maxmig 330R IMA 566BLA General Assembly Maxidrive 2R AP 93 C Operative 4 7 03 Supersedes 28 10 98 Ref AG1412 for Code 1547...

Page 23: ...x 13a Rheostat Knob T10491D 1 x 14 Bulkhead Support AM3577 1 x 15 Spool Post AM3387SP 1 x Spacer Washer AS4482 1 x 16 Gun Adaptor Reworked AS4456 1 1 x 17 Drive Plate Assembly AM3391 8 1 x 18 Insulati...

Page 24: ...H Circlip Idle Roll AM3391 1H 1 x N Tensioner AM3391 1N 1 x P Circlip Idle Roll Arm Shaft AM 3391 1P 1 x R Drive Roll Retaining Screw AM3391 1R 1 x V Incoming Guide Tube AM3391 1V 1 x 3C Idle Roll Ar...

Page 25: ...IMA 566BLA Maxmig 330R Page 25 AM3574 for Code No 1547 Wiring Diagram Maxidrive 2R AP93 W Operative 28 10 98 Supersedes NEW...

Page 26: ...Page 26 Maxmig 330R IMA 566BLA Maxmig 360 TBi Welding Torch AP 103 F Operative 4 7 03 Supersedes NEW...

Page 27: ...male 375P000004 160 Spring support small 600P102099 162 Adapter support 701P001045 163 Screw M4 x 6 100P008401 164 Adapter Nut 701P001013 170 ESG connector complete 701P001002 174 O Ring 365P100040 1...

Page 28: ...ods and service requirements CONDITION OF WARRANTY TO OBTAIN WARRANTY COVERAGE The purchaser must contact Lincoln or Lincoln s Authorised Service Facility about any defect claimed under Lincoln s warr...

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