Lincoln Electric 05-4330 Operating Manual Download Page 1 | Manualshive

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Lincoln Electric 05-4330 Operating Manual Download Page 1

A Division of The Lincoln Electric Company (Aust) Pty Ltd A.B.N. 36 000 040 308

35 Bryant Street, Padstow, Sydney 2211, Australia

SAFETY DEPENDS ON YOU

LiquidArc machines are designed and built with safety in mind. However, your overall safety can be
increased by proper installation . . . and thoughtful operation on your part. Read and observe the general
safety precautions on page 2 and follow specific installation and operating instructions included in this
manual.

Most importantly, think before you act and be careful.

IMA 566BLA

July 2003

Maxmig 330R

Part No. 05-4330

‘

Operating Manual

Code

Machine

1546

05-4330

1648

05-4330

70013

05-4330

1
2
3
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Summary of Contents for 05-4330

Page 1: ...r your overall safety can be increased by proper installation and thoughtful operation on your part Read and observe the general safety precautions on page 2 and follow specific installation and opera...

Page 2: ...understand the manufacturer s instructions for this equipment and the consumables to be used including the material safety data sheet MSDS and follow your employer s safety practices e Also see Item 7...

Page 3: ...guards to perform required maintenance Remove guards only when necessary and replace them when the maintenance requiring their removal is complete Always use the greatest care when working near moving...

Page 4: ...ng can interfere with a pacemakers function Generally the interference does not permanently damage the pacemaker Once the wearer leaves the arc welding environment or stops welding the pacemaker retur...

Page 5: ...ing or other activities are to be carried out The size of the surrounding area to be considered will depend on the structure of the building and other activities that are taking place The surrounding...

Page 6: ...ith covers removed Turn power switch off before connecting or disconnecting cables or other equipment PRODUCT DESCRIPTION The Maxmig 330R offers a remote wire feeder and a separate constant voltage DC...

Page 7: ...onnector and then join the connectors and tighten the hand nut on the gun cable connector Note If a gun and cable other than the supplied gun is to be used it must conform to standard European supplie...

Page 8: ...approximately 1 to 20 meters min 40 to 790 inches min Operation of the gun trigger switches the wire feed motor on and off depending upon the mode setting The wire feed motor is dynamically braked to...

Page 9: ...tegrated model the spool turns anti clockwise when looking at the spool For the remote unit the spool turns clockwise when looking at the spool Carefully release the end of the wire from the spool ens...

Page 10: ...e cable over its entire length and again blow out the cable Repeat this procedure until no further dirt comes out Gun Tips and Nozzles The gun tip should be replaced when worn Replace with the correct...

Page 11: ...visually inspect the PC board in question for any visible damage to any of its components and conductors on the back of the board 1 If there is no visible damage to the PC board install a new one and...

Page 12: ...spect gun cable and replace if necessary Remove wire from gun and cable feed in new wire Note any obstructions in gun and cable Replace gun and cable if necessary See Wire Drive Roll Section in this m...

Page 13: ...h button is depressed If this voltage is over 10V DC replace the wire feed motor If no voltage is registered replace the wire drive PCB Refer PCB replacement procedure at end of Trouble Shooting Guide...

Page 14: ...Page 14 Maxmig 330R IMA 566BLA NOTES...

Page 15: ...table below indicate which column to use in each parts list for each individual code number Sub Assembly Item No 1 2 3 4 5 Sub Assembly Page Name Machine Part List No AP 70 C AP 70 D AP 103 AP 70 W IM...

Page 16: ...Page 16 Maxmig 330R IMA 566BLA General Assembly Maxmig 330R AP 70 C Operative 4 7 03 Supersedes 28 10 98 Ref AG1347 5...

Page 17: ...1 x 16 Contactor AM3423 1 X 17 Auxiliary Transformer PT0050 1 x 18 Swivel Castor 4 AS4070 2 x 19 Front Panel AL2532A1 1 x 20 Main Transformer Assy AL2494 1 x 21 Output Stud AM2454 1 2 x 22 Rotary Swit...

Page 18: ...Page 18 Maxmig 330R IMA 566BLA Front Panel Assembly Maxmig 330R AP 70 D Operative 4 7 03 Supersedes 28 10 98 8 9 10 11 Ref AL2655 A...

Page 19: ...itch 8 position AM3388 3 1 x 5 Rotary Switch 4 position AM3388 4 1 x 6 Moulded Output Stud AM2464 1 2 x 7 Flange Nut T3960 2 x 8 Shunt 400A S6602 22 1 x 9 Pilot Light AT3384 1 1 x 10 Indicator Over Te...

Page 20: ...Page 20 Maxmig 330R IMA 566BLA AM3578 4 for Code No 1546 Wiring Diagram Maxmig 330R AP 70 W Operative 4 7 03 Supersedes 28 10 98...

Page 21: ...epartment for any code numbers not listed Numbers in the table below indicate which column to use in each parts list for each individual code number Sub Assembly Item No 1 2 3 4 5 Sub Assembly Page Na...

Page 22: ...Page 22 Maxmig 330R IMA 566BLA General Assembly Maxidrive 2R AP 93 C Operative 4 7 03 Supersedes 28 10 98 Ref AG1412 for Code 1547...

Page 23: ...x 13a Rheostat Knob T10491D 1 x 14 Bulkhead Support AM3577 1 x 15 Spool Post AM3387SP 1 x Spacer Washer AS4482 1 x 16 Gun Adaptor Reworked AS4456 1 1 x 17 Drive Plate Assembly AM3391 8 1 x 18 Insulati...

Page 24: ...H Circlip Idle Roll AM3391 1H 1 x N Tensioner AM3391 1N 1 x P Circlip Idle Roll Arm Shaft AM 3391 1P 1 x R Drive Roll Retaining Screw AM3391 1R 1 x V Incoming Guide Tube AM3391 1V 1 x 3C Idle Roll Ar...

Page 25: ...IMA 566BLA Maxmig 330R Page 25 AM3574 for Code No 1547 Wiring Diagram Maxidrive 2R AP93 W Operative 28 10 98 Supersedes NEW...

Page 26: ...Page 26 Maxmig 330R IMA 566BLA Maxmig 360 TBi Welding Torch AP 103 F Operative 4 7 03 Supersedes NEW...

Page 27: ...male 375P000004 160 Spring support small 600P102099 162 Adapter support 701P001045 163 Screw M4 x 6 100P008401 164 Adapter Nut 701P001013 170 ESG connector complete 701P001002 174 O Ring 365P100040 1...

Page 28: ...ods and service requirements CONDITION OF WARRANTY TO OBTAIN WARRANTY COVERAGE The purchaser must contact Lincoln or Lincoln s Authorised Service Facility about any defect claimed under Lincoln s warr...

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