Lil Pick Up LZ800-6 Manual Download | Manualshive

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CONTROLS/INSTRUMENTS

1.  Throttle lever/2WD/4WD switch
2.  Multi-Function Switch
3.  Auxiliary DC jack
4.  Transmission Lever
5.  Front seat
6.  Rear seat
7.  Rear Storage Compartment
8.  Tail/brake lights
9.  Turn signal/Hazard warning light
10. Brake pedal

11. Multifunction gauge
12. Access Panel
13. Headlight (low beam)
14. Headlight (high beam)
15. Turn signal/Hazard warning light
16. Winch

NOTE:

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Summary of Contents for LZ800-6

Page 1: ...READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ...evail The information and components system descriptions contained in this document are correct at the time of publication Lil Pick Up however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on products previously manufactured Due to late changes some differences between the manufactured product and the descriptions and or sp...

Page 3: ...sion Lever 14 4 Multi Function Switch 14 5 Multifunction gauge 15 6 Ignition Switch 16 7 On Command four wheel drive and differential gear lock switches 17 8 Brake pedal 17 9 Rear Storage Compartment 17 10 Access Panel 18 11 Seat Latch 18 12 Fuel tank Cap 19 13 Radiator Cap 19 14 Auxiliary DC Jack 19 15 Winch 20 PRE OPERATION CHECK 20 OPERATING INSTRUCTIONS 21 General 21 1 Initial Cold Starting 21...

Page 4: ...4 3 Post operation Care 22 4 Storage and Preseason Preparation 22 MAINTENANCE CHART 23 TROUBLESHOOTING 25 SPECIFICATIONS 27 ...

Page 5: ...owing how to properly ride Regardless of your age experience or state regulations it is safer for you or any other person who may ride your ATV to take an approved ATV safe riding course Please check with your dealer or local authorities for availability in your area If you are a completely new ATV rider this should be done before your first ride Your ATV instructor should be able to provide advic...

Page 6: ...s and your experience Never attempt wheelies jumps or other stunts Always inspect your ATV each time you use it to make sure it is in safe operating condition Always follow the inspection and maintenance procedures and schedules described further in this Operator s Guide Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation Always go slowly and be extr...

Page 7: ...em several times for friction to dry out the pads Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type tires specified further in this Operator s Guide Never modify an ATV through improper installation or use of accessories Never exceed the stated load limits for an ATV Cargo should be pr...

Page 8: ...The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired If such a situation occurs take an alternate route Be aware of hill sliding dangers when riding It is also wise to know the terrain condition on the other side of the hill or bank All too often there exists a sharp drop off that is impossible to negotiate or descend 2 Downhill Driving As a...

Page 9: ...if your lights are on If you have to cross a road the lead driver should get off his ATV then observe and give directions to the other ATV riders The last person after crossing then assists the lead driver to cross Do not travel on sidewalks They are designated for pedestrian use Water can be a unique hazard If it is too deep the ATV may float and turn over Check the water depth and current before...

Page 10: ... is completed it is recommended to remove any build up of snow ice mud and grime Not only will this help you keep the ATV longer and in good condition for resale but will eliminate potential hazards the next time you use the ATV Wash the ATV with warm soapy water then allow it to dry A towel may help Do not wash the ATV outside during freezing weather Apply appropriate lubrication as described in ...

Page 11: ...uthorized Lil Pick Up ATV dealer to complete warranty claims properly No warranty will be allowed by Lil Pick Up power if the engine identification number EIN or vehicle identification number VIN is removed in any way We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company Engine and Vehicle Identification Number Location 1 EIN E...

Page 12: ...iary DC jack 4 Transmission Lever 5 Front seat 6 Rear seat 7 Rear Storage Compartment 8 Tail brake lights 9 Turn signal Hazard warning light 10 Brake pedal 11 Multifunction gauge 12 Access Panel 13 Headlight low beam 14 Headlight high beam 15 Turn signal Hazard warning light 16 Winch NOTE ...

Page 13: ...ever 2 To accelerate 3 To decelerate 4 Speed limiter Screw the speed limiter clockwise maximum speed of vehicle will be limited 2 Brake Lever Located on the right side of handlebar When the brake lever is compressed the front brake is applied When released the brake lever should automatically return to its original position Braking effect is proportional to the force applied on the lever and to th...

Page 14: ...r bos It is the normal driving speed range It allows the vihicle to reach its maximum speed L Low gear This selects the low speed range of the transmission in the gear box It is the working position It allows the vehicle to move slowly with the maximum traction and power NOTE Use the low speed range to pull Any load or to climb a steep incline 4 Multi Function Switch The multi function switch is l...

Page 15: ...ker and push to the right to turn on the right blinker 4 Emergency stop switch Hit the emergency stop switch to kill the engine Press the button back in to restart the engine This switch can be used to stop engine and as an emergency control NOTE Do not turn on the key switch when the emergency stop switch is in OFF 5 Horn Button Use the horn button when coming to an intersection or when a pedistr...

Page 16: ...or light GREEN When this indicator light is flashing it is for turning left Head light indicator light When this indicator light is ON the head light is turned on Oil pressure RED When this indicator light is ON it indicates a low oil pressure CAUTION If the light does not turn off right after you start the engine stop the engine imediatly Check engine oil level Refill if necessary If the oil leve...

Page 17: ...n turns on all lights with either the engine running or not Remember that having the lights on without the engine running discharges the battery Always turn ignition to OFF after engine has been stopped 7 On Command four wheel drive and differential gear lock switches This vehicle is equipped with an On Command four wheel drive switch 2WD 4WD and a differential gear lock switch 4WD LOCK Select the...

Page 18: ...tery 3 Coolant reservoir 4 Fuse box 11 Seat Latch Located underneath the rear end of seat It allows the removal of seat to give access to engine compartment Rear seat Removal Grab the two handles located on either side of the seat Pull upward to release the rear portion of the seat Pull the seat straight up to remove Front Seat Latch When engine is running always engage the PARK position on the tr...

Page 19: ... clockwise and remove cap to allow fuel tank filling then fully tighten clockwise 1 Fuel tank cap 2 Front seat Always stop engine before refueling Open cap slowly If a differential condition is noticed whistling sound heard when loosening fuel tank cap have vehicle inspected and or repaired before further operation Fuel is flammable and explosive under certain conditions Never use an open flame to...

Page 20: ... the above maximum capacity This may overload the circuit and cause the fuse to blow If accessories are used without the engine running or with the headlights turned on the battery will lose its charge and engine starting may become difficult Do not use an automotive cigarette lighter or other accessories with a plug that gets hot 15 Winch Located behind front skid plate It is operated by the Remo...

Page 21: ...h of travel is free of persons and obstacles Check operation of ignition switch start button engine stop switch headlights taillights and indicator lights Start engine and drive forward slowly a few feet and apply all brakes individually to test them Check operation of 2WD 4WD selector 4 x 4 models Correct any problem you may have found See an authorized Lil Pick Up ATV dealer as necessary OPERATI...

Page 22: ... wait 10 seconds then start again 2 Check if fuel is empty 3 See an authorized Lil Pick Up ATV dealer 2 Engine Overheat If engine overheats try the following 1 Check and clean radiator fins 2 Check coolant level and refill if possible 3 See an authorized Lil Pick Up ATV dealer as soon as possible CAUTION Reduce vehicle speed but try to keep vehicle moving to supply air to radiator If engine is sti...

Page 23: ...month proper storage is a necessity Do key parts maintenance work according to MAINTENANCE CHART MAINTENANCE CHART In order to maintain the best performance and economical performance of vehicles suggestions on intervals for necessary regular maintenance are listed Following maintenance is calculated in km mile and hours However keep in mind that if the vehicle isn t used for a long period of time...

Page 24: ...kcase breather system Check breather hose for cracks or damage Replace if necessary O O O Exhaust system Check for leakage Tighten if necessary Replace gasket s if necessary O O O Fuel line Check fuel hose for cracks or damage Replacement fuel hose every 48 months Replacement fuel filter every 24 months O O O Engine oil Replace Check oil level every month O O O O Engine oil filter Replace O O O Di...

Page 25: ...d grease O O O Drive shaft universal joint Lubricate with lithium soap based grease O O O Engine mounting Check for cracks or damage Correct bolt tightness O O O Front and rear axle Check operation Replace if damage O O Stabilizer bushings Check for cracks or damage O O O Fittings and fasteners Check all chassis fittings and fasteners Correct if necessary O O O O O Battery Check and clean end conn...

Page 26: ...tion or power POSSIBLE CAUSES WHAT TO DO 1 Fouled or damaged spark plug Replace a new spark plug 2 Lack of fuel to engine Refill fuel 4 Engine is overheating Check ENGINE OVERHEAT in SPECIAL PROCEDURES If overheating persists contact an authorized Lil Pick Up ATV dealer 5 Air filter box plugged or dirty Check air filter and clean if necessary Check deposits in air box drain Check the position of t...

Page 27: ...ick Up ATV dealer SYMPTOM Vehicle cannot reach full speed POSSIBLE CAUSES WHAT TO DO 1 Engine See ENGINE LACKS ACCELERATION OR POWER 3 Air filter box plugged or dirty Check air filter and clean if necessary Check deposits in air box drain Check the position of the air intake tube 4 CVT dirty or wear Contact an authorized Lil Pick Up ATV dealer SYMPTOM Engine misfire POSSIBLE CAUSES WHAT TO DO 1 Fo...

Page 28: ...ype Unleaded gasoline only 93 or higher Fuel pressure 350 KPa Fuel tank capacity 24 5L Valve clearance Intake 0 05 to 0 09mm Exhaust 0 10 to 0 15mm Spark plug Type manufacturer DCPR8E NGK Gap 0 7 to 0 9mm Transmission type CVT Continuously Variable Transmission Continuously variable ratio 0 71 to 3 1 Drive belt width Service limit 30 00mm Gearbox type Dual range H L with park neutral and reverse G...

Page 29: ...ferential Shaft driven single auto lock differential Front differential ratio 3 67 1 Rear axle Shaft driven single differential Rear axle ratio 3 67 1 Front differential oil capacity 180mL GL 4 90 Rear differential oil capacity 220mL GL 4 90 Electrical Ignition system EFI DELPHI Battery Type Maintenance Free Voltage 12V capacity 30AH Because of our ongoing commitment to product quality and innovat...

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