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Liko Viking XL 2040003, Service Manual

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Liko Viking XL 2040003 Service Manual Download Page 27

27

www.liko.com

  

Front Wheel 100mm

Framhjul 100mm

Assembly Instruction

Monteringsanvisning

Prod. No. 20490003 

3SE630293-04

2011-03-02

17 mm

Tools required:

Contains: 

 

  Qty:

Front wheel Plasttech 100 

1

Fits: 

Viking XL
Viking L

 

 NOTE

 

  -   Make sure the spare part is mounted according to the assembly instruction. 

 

-   Check all functions related to the changed spare part. 

 

-   Repairs and maintenance may only be performed by personnel authorized by Liko/Hill-Rom and using original Liko spare parts.

1

2

We recommend replacing both wheels, since the lift can 
have two different versions that can vary in appearance.  
(dimension is the same)

5.192

Summary of Contents for Viking XL 2040003

Page 1: ...XL Service Manual English Prod No 2040003 2040013 2040033 3EN350401 09 2013 05 31 Proj 1740 Prod No 2040003 S N 800 001 890 000 DISCONTINUED 2013 Prod No 2040013 S N 7 900 001 8 000 000 Prod No 204003...

Page 2: ...UV DQG PDLQWHQDQFH PD RQO EH SHUIRUPHG E SHUVRQQHO DXWKRUL HG E LNR LOO 5RP and using original Liko spare parts RU LQIRUPDWLRQ UHJDUGLQJ 6HUYLFH DQG 0DLQWHQDQFH HGXFDWLRQ FRQWDFW RXU LNR LOO 5RP UHSUH...

Page 3: ...RRN IRU DQG RQWURO 36 LIW UP 3ODVWLF RYHU 37 2YHUKHDG HDP 5HVWRUDWLRQ VHW 38 5 309 Actuator Viking XL 40 DWFK FRPSRVLWH 41 5 331 Outer Tube 42 LUHOHVV KDQG FRQWURO 44 RQWURO 8QLW E 6 1 45 RQWURO 8QLW...

Page 4: ...ntelligent control box and cable hand control Product No 2040003 6 1 800 001 Product No 2040013 6 1 2040033 6 1 Fits Viking XL all models 22 23 24 248 348 307 308 311 333 351 352 354 353 336 350 413 4...

Page 5: ...W PP LQFK dual 6WDQGDUG UHDU PP LQFK GXDO ZLWK EUDNH OW IURQW PP LQFK GXDO OW UHDU PP LQFK VLQJOH ZKHHO Z EUDNH Intermittent operation QW 2S DFWLYH RSHUDWLRQ PD PLQ 2XW RI D WLPH RI DFWLYH PXVW EH OHV...

Page 6: ...t Motor 3HUPDQHQW PDJQHW PRWRU ZLWK PHFKDQLFDO VDIHW PHFKDQLVP 24 V 8 0 A Motor for base width adjustment 3HUPDQHQW PDJQHW PRWRU 24 V 6 A Top view Lateral view B B1 F F1 APD B2 APLQ 600 mm 24 in E M N...

Page 7: ...LFDO VDIHW PHFKDQLVP 24 V 8 0 A Motor for base width adjustment 3HUPDQHQW PDJQHW PRWRU 24 V 6 A 7KH GHYLFH LV LQWHQGHG IRU XVH LQGRRUV 7 SH LQ DFFRUGDQFH ZLWK WKH HOHFWULFDO VKRFN SURWHFWLRQ FODVV ODV...

Page 8: ...the contact plates of the battery are not defective or broken off 6 If the lift still does not work satisfactorily contact Liko 1 Check that the emergency stop button is not SXVKHG LQ S 2 Check that t...

Page 9: ...H FRQWDFW LNR LOO 5RP RQWDFW LNR LOO 5RP The lift does not work up down with the HandControl IR The base width adjustment doesn t work in out with the HandControl IR 0DNH VXUH WKDW WKH HPHUJHQF VWRS L...

Page 10: ...LFDO HPHUJHQF ORZHULQJ GHYLFH WR ORZHU WKH SDWLHQW RQWR D UP VXUIDFH 6 If the problem persists please contact Liko Hill Rom RQWDFW LNR LOO 5RP The lift doesn t work up down with Hand Control The base...

Page 11: ...to see if fault is on output channels or the motors If control box function is ok Continue to step 5 If control box is faulty Replace the control box 3 Check battery capacity 3a Push in the battery c...

Page 12: ...12 www liko com...

Page 13: ...ry 2 weeks delivery time from Hill Rom Liko Alvik Sweden pce x 336C RQWURO 8QLW E 6 1 DEOH Can only be ordered if S N serial number can be pro vided to Liko Customer Service Will be programmed at Liko...

Page 14: ...x x x 160 WHQVLRQ DEOH pce x Base Motor Viking XL complete pce x Front Wheel 100 mm We recommend replacing both wheels as there are two different versions that can vary in appearance dimension is the...

Page 15: ...8 1 pce x x x 263 WHQVLRQ DEOH 86 pce x 264 Latch Universal SlingBar pair x Hook for Hand control 2 4 6 pce x x 307 Lift arm plastic cover 9LNLQJ IU 6 1 set x x x 308 2YHUKHDG EHDP UHVWRUDWLRQ VHW 9L...

Page 16: ...LRQ FDEOH 86 pce x x 2006107 350 WUD EDWWHU ER pce x x 351 Beltclip HBL20 pair x 352 Clips with hook HBL20 pair x 353 Charge cable hook 10 pce set x x 354 Hand control hanger 10 pce set x 413 Rear Whe...

Page 17: ...0033 Viking XL 455 Actuator LA44 400 set x x 456 Base Motor wide pce x x Leg Cover L XL set x x x 461 Flexlink set x x x 485 Fork locking attachment 4 pair set x x x 486 Wheel Fork pair x x x 511 Lock...

Page 18: ...bina EM EE Sabina II EM EE Viking XL Prod No 2040003 Viking L Prod No 2040004 Viking M Prod No 2040005 Liko M220 M230 2 3 x 1 1 x 3 Viking M L XL Golvo 7000ES 7007ES x 3 Sabina Uno Liko M220 M230 4 5...

Page 19: ...original Liko spare parts Product Prod No Viking XL 2040033 Viking L 2040034 Viking M 2040035 Golvo 8000 2000034 Golvo 8008 2000035 Golvo 8008 LowBase 2000039 Contains Qty Hand control ES 1 Locking Ri...

Page 20: ...and replace the battery Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed b...

Page 21: ...and control EM 2 Button Fits LikoLight Sabina EM Sabina II EM Uno 100 EM Uno 102 EM Viking S Viking XS 20190017 Hand control EE 4 Button Fits Uno 100 EE Uno 102 EE Viking XL Prod No 2040003 Viking L P...

Page 22: ...9 22 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel aut...

Page 23: ...tenance may only be performed by personnel authorized by Liko Hill Rom and using original Liko spare parts Old batteries are to be left at the nearest recycling station or given to personnel authorize...

Page 24: ...fork cover grey light 2 Fits Golvo 7000 ES from S N 7024206 Golvo 7007 ES from S N 7729722 Golvo 7000 ES Classic 7007 ES Classic Golvo 8000 8008 all models LikoLight Viking XL Viking L Viking M Vikin...

Page 25: ...EM EE Uno 102 EM EE ES Sabina EM EE Sabina II EM EE Viking XL Prod No 2040003 Viking L Prod No 2040004 Viking M Prod No 2040005 NOTE Make sure the spare part is mounted according to the assembly inst...

Page 26: ...ll the screw driver out of the middle beam at the same time as pushing the actuator axle in to the middle beam hole see picture 3 Finish the assembling by mounting the bolt connections and ensure func...

Page 27: ...Viking L NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personne...

Page 28: ...g L Use Loctite NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by pe...

Page 29: ...s Qty Rear wheel cover grey 2 Fits Viking XL Viking L Viking M Prod No 2040005 Up to S N 7102063 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions rela...

Page 30: ...related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Liko Hill Rom and using original Liko spare parts Contains Qty Plastic cover mast Viking 2 C...

Page 31: ...Sleeve bearing Mob 62 1 Locking nut M6 Nyloc 3 Screw M6S M6x50 1 Screw M6S M6x60 1 Screw M6S M6x75 1 Washer PS 6x12x1 7 Fits Viking XL Prod No 2040003 to S N 801999 Viking L Prod No 2040004 to S N 72...

Page 32: ...ns Qty Control Box 1 Extension cable 1 Part No Fits 20090022 20090022US Golvo 7000ES 7007ES 7007 LowBase 20190014 20190014US Uno 102 ES 20190076 20190076US Uno 100 EM EE Uno 102 EM EE 20290011 2029001...

Page 33: ...lower hole and tighten NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be perform...

Page 34: ...EE Uno 102 EM EE ES Sabina EM EE Sabina II EM EE Viking XL Prod No 2040003 Viking L Prod No 2040004 Viking M Prod No 2040005 Length 26 5 cm 10 5 inch 1 3 2 NOTE Make sure the spare part is mounted ac...

Page 35: ...450 3156084 Universal SlingBar 350 with Quick release Hook 3156085 Universal SlingBar 450 with Quick release Hook 3156086 Universal SlingBar 600 with Quick release Hook 3156087 Universal TwinBar 670 w...

Page 36: ...Qty Hook for Hand control 2 4 6 1 Fits 20090089 HandControl 6 button 20190016 HandControl EE 4 button 20190017 HandControl EM 2 button NOTE Make sure the spare part is mounted according to the assembl...

Page 37: ...2 1 I Locking nut M6 Nyloc 1 Fits Prod No Viking XL 2040003 from S N 802000 Viking XL 2040013 Viking XL 2040033 Viking L 2040004 from S N 7200795 Viking L 2040014 Viking L 2040034 Viking M 2040005 fro...

Page 38: ...62 1 H Plastic cover mast Vi XS 2 I Nylon bearing 10 12x15 2 J Locking nut M6 Nyloc 3 K Distance washer PS 12x18x1 2 L Screw M6S M6x50 1 M Screw M6S M6x60 1 N Screw M6S M6x75 1 O Washer PS 6x12x1 6 P...

Page 39: ...5 2 J Locking nut M6 Nyloc 3 K Distance washer PS 12x18x1 2 L Screw M6S M6x50 1 M Screw M6S M6x60 1 N Screw M6S M6x75 1 O Washer PS 6x12x1 6 P Flanged washer 2 Viking M Viking XS Viking XL Viking L NO...

Page 40: ...95 Viking L NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by person...

Page 41: ...nd using original Liko spare parts Contains Qty Latch composite 2 Fits From S N 3156074 Universal SlingBar 350 1299511 3156075 Universal SlingBar 450 1299511 3156076 Universal SlingBar 600 1299511 315...

Page 42: ...ater rag 5 4 Before fastening the snap bushing Clean marked area with 50 50 Isopropyl alcohol and water Remove the tape cover 120mm 4 7 inch 100mm 3 9 inch 132 5mm 5 2 a b d c e f b g hold Contains Qt...

Page 43: ...d be tight HQHG XQWLO XVK ZLWK VXUIDFH RI WXEH Make sure the Outer Tube easy slides up and down 12 11 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions...

Page 44: ...ected by your hand control Use the large UP and DOWN buttons on the operation panel of the lift that is to be used Press both buttons simultaneously until a signal sounds The lift has now been assigne...

Page 45: ...0535 2006 with CSA C22 2 No 60601 1 08 Int Op 10 90 Active time 2 min 9 K 3 TESTED EAN 13 Serial no 0 Max xxx kg xxx lbs Product name 3URG 1R www liko com LNR 1HGUH YlJHQ XOHn 6ZHGHQ Conforms to ISO 1...

Page 46: ...QWURO XQLW V 5 UHFHLYHU DQG SUHVV WKH ODUJH 83 DQG 2 1 EXWWRQV RQ WKH KDQG FRQWURO VLPXOWDQHRXVO IRU DERXW VHFRQGV VLJQDO LV KHDUG ZKHQ WKH IXQFWLRQ LV DFWLYDWHG 7KH OLIW LV QRZ UHDG WR XVH ZLWK DQG F...

Page 47: ...h IP54 IEC 60601 1 TESTED EAN 13 Serial no Y M 2012 3 Max xxx kg xxx lbs 9801154 Product name Prod No 1234567 www liko com Liko AB Nedre v gen 100 975 92 Lule Sweden S N TAG BORT TRANSPORTST D MED SKR...

Page 48: ...Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts 5 336C Charger cable so...

Page 49: ...lly charged after 5 hours After completed charging place the cable on the Charge cable hook 2 5 mm NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions re...

Page 50: ...KH DVVHPEO LQVWUXFWLRQ KHFN DOO IXQFWLRQV UHODWHG WR WKH FKDQJHG VSDUH SDUW 5HSDLUV DQG PDLQWHQDQFH PD RQO EH SHUIRUPHG E SerVRQQHO DXWKRUL HG E LOO 5RP LNR DQG XVLQJ RULJLQDO LNR VSDUH parts 2OG EDWW...

Page 51: ...NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authori...

Page 52: ...quired 5 352 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by perso...

Page 53: ...d 2040033 Viking L 2040014 and 2040034 Viking M 2040015 and 2040035 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part...

Page 54: ...e sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hi...

Page 55: ...ng XL LikoLight 100 125 Prod No 2030001H Golvo 7000 7000S ES up to S N 7024205 Golvo 7007 7007S ES up to S N 7729721 28 mm 4 mm Loctite 2701 glue glue NOTE Make sure the spare part is mounted accordin...

Page 56: ...27 Tools required 5 422 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be perform...

Page 57: ...ob 38 2 Cover hat Liko bottom 4 Washer PS 6x12x1 4 Screw M6S M6x50 2 Locking nut M6 Nyloc 2 Cover hat Liko 4 Fits Viking M all models Viking L Prod No 2040004 Viking XL all models NOTE Make sure the s...

Page 58: ...0 grey U102 4 3 Locking nut M10 nyloc 2 4 Locking nut M6LM M8 2 5 Distance Ben Vi XL 2 6 Screw K6S M8x70 2 7 Nylon bearing 10x12x6 2 8 Link attachment Viking XL 2 Fits Prod No Viking XL 2040013 Viking...

Page 59: ...spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts Finish the assembly by mounting base motor and the bolt connectio...

Page 60: ...ith Viking M Prod No 2040015 With permanent marker OO LQ WKH 6 1 DW WKH product label same as on the Viking XL 2 Conforms to ISO 10535 2006 with ANSI AAMI ES60601 1 2005 and is certified to ISO 10535...

Page 61: ...be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts Charger cable socket 1 Lift motor cable socket 2 Base motor cable socket 3 7 9 1 3 click 8 2 Enable IR contro...

Page 62: ...label same as on the Viking XL 2 Controlbox CBL20 Prod No 20490032 only for use with Viking M Prod No 2040015 2 5 mm provided 3 4mm Conforms to ISO 10535 2006 with ANSI AAMI ES60601 1 2005 and is cert...

Page 63: ...label same as on the Viking XL 2 Controlbox CBL20 Prod No 20490032 only for use with Viking M Prod No 2040015 2 5 mm provided 3 4mm Conforms to ISO 10535 2006 with ANSI AAMI ES60601 1 2005 and is cert...

Page 64: ...ll functions related to the changed spare part Repairs and maintenance may only be performed by personnel authorized by Hill Rom Liko and using original Liko spare parts Contains Qty Actuator Viking X...

Page 65: ...Slide bearing 10x12x6 2 C Cover hat M10 grey U 102 4 D Screw M6S M10x40 2 E Locking nut M10 nyloc 2 Fits Prod No Viking XL 2040013 Viking XL 2040033 Tools required Base motor cable socket 3 1 3 2 A Fl...

Page 66: ...mounting Press button for narrower base width adjustment to end position Base motor cable socket 3 1 3 2 2 5 mm 2x 17 mm ORXU RQ 37 JUHDVH Viking XL Viking L Viking M All models Prod No 2040003 Viking...

Page 67: ...y mounting the base motor and bolt connections Picture showing Viking XL same assembly for Viking M and Viking L Flat side up NOTE Make sure the legs are mounted parallel to each other Make sure the s...

Page 68: ...2 Locking nut M6 Nyloc 2 Cover hat Liko 4 Cap I Viking 2 Cap Y Viking 2 Sleeve bearing Mob 50 1 Screw M6S M6x60 1 Fits Viking XL Viking L Viking M Viking XS NOTE Make sure the spare part is mounted ac...

Page 69: ...k locking light 4 Nut M6LM M10 ISO 4 Fits 75 mm Wheels and 100 mm Wheels on Golvo LikoLight Viking RollOn NOTE Make sure the spare part is mounted according to the assembly instruction Check all funct...

Page 70: ...LikoLight X X Viking XL X Viking L X Viking M X X Viking S X X Viking XS X X RollOn X X NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to t...

Page 71: ...035 Golvo 8008 LowBase 2000039 NOTE Make sure the spare part is mounted according to the assembly instruction Check all functions related to the changed spare part Repairs and maintenance may only be...

Page 72: ...s Viking XL Prod No 2040003L Golvo 7000 ES to S N 7024205 Golvo 7007 ES to S N 7729721 5 512 2x 17 mm 4 mm NOTE Make sure the spare part is mounted according to the assembly instruction Check all func...

Page 73: ...DQXDOO AEDWN Endpos down Accumulated number of end positions during lifting motion down SFSTAT N A This funktion is not in use IDNR Identity number of the control box AOLUP 2YHUORDGV FFXPXODWHG QXPEHU...

Page 74: ...QWHUYDO 3DUDPHWHUV WKH 3 7 3 7 3 7 DQG 3 2 83 DUH DOO XVHG WR GHWHUPLQH 6HUYLFH LQWHUYDOV 3DUDPHWHUV WR XVH LQ WKH 3UHYHQWDWLYH 0DLQWHQDQFH RESET SERVICE INTERVAL PARAMETERS IWHU WKH 3HULRGLF QVSHFWL...

Page 75: ...FH WHFKQLFLDQV WR FRQGXFW VHUYLFH LQ DQ HDV ZD RQ DOO OLIWV HTXLSSHG ZLWK WKH FRQWURO XQLW W DOVR JLYHV WKH VHUYLFH WHFKQLFLDQ WKH SRVVLELOLW WR SURJUDP WKH VSDUH SDUW RQ WKH HOG Detailed information...

Page 76: ...FRUG DQG VWRUH LQIRUPDWLRQ RQ KRZ WKH OLIW LV used LDS Service can read the LQIRUPDWLRQ VWRUHG LQ WKH RQWURO XQLW LDS Service FDQ EH XVHG DV KDQG FRQWURO WR RSHUDWH LNR V 5 FRQWUROOHG OLIWV LDS Servic...

Page 77: ...roval date _____________ Next inspection ________________________________________ Periodic Inspection 2012 11 05 The lift must be thoroughly inspected when the Service Light at the Control Unit CBL iI...

Page 78: ...Viking L Prod No 2040004 Viking M Prod No 2040005 3 5 12 11 10 9 1 20 14 15 8 4 6 21 7 13 16 Viking XL Prod No 2040013 2040033 Viking L Prod No 2040014 2040034 Viking M Prod No 2040015 2040035 3 4 12...

Page 79: ...ch total 8 Locking handles Loosen re tighten locking handles Verify that threads are not damaged or binding 9 Lift arm hardware and covers With the lift in it s lowest position manually raise the lift...

Page 80: ...d at the mast Prod No 2040003 2040005 Verify battery charge recharge battery or test with Prod No 2101100 Battery tester with diodes Prod No 2040013 2040015 and 2040033 2040035 Inspect that the cable...

Page 81: ...040013 2040014 2040033 2040034 Manually turn the red actuator collar in the direction of the arrows to lower 21 Armrest accessory Verify that both arms rotate freely and hang vertically when not in us...

Page 82: ...82 www liko com...

Page 83: ...arts ASERV Times IMED mA ALA Charges AALA Charges AOLA Charges If Liko Service System LSS or Liko Diagnostic System LDS are available data can be read from lifts equipped with Control Unit CBL With LS...

Page 84: ...and clean rear castors If wheels are in poor condition replace them For Spare Part No see the Spare Parts List Check the brakes They should lock in all directions Viking M Viking L XL Viking XL Vikin...

Page 85: ...dle beam and actuator a Remove pivot bolt inner and outer bearing sleeves and hardware b Remove link arm cover bolt and nut Remove plastic covers and inspect middle beam edges for burrs File smooth if...

Page 86: ...ge 7 Lift arm x2 x6 x3 x6 x2 Overhead beam Restoration set For Spare Part No see the Service Manual Remove hardware covers Remove and lubricate lift arm bolt Visually inspect lift arm plastic covers f...

Page 87: ...ull out the Flexlink and check for wear Re assemble in reverse order 4 Lift up the slingbar and then release so that it falls to the lowest position If the link does not fall to the lowest position th...

Page 88: ...nspect V shaped metal contacts on the batterypack casing for uniformity Check the battery with the battery tester Part No 2101100 A signal should be audible for more than 5 sec If not replace battery...

Page 89: ...ually inspect the actuator and the Outer tube Outer Tube only on Viking M for wear cracks or deformation 2 Replace the actuator after 700 Ah For Spare Part No see the Service Manual Viking XL Viking L...

Page 90: ...90 www liko com...

Page 91: ...KPHQW IRU EDVH PRWRU DGMXVWHG 803 000 671 2011 6WDUW RI SURGXFLQJ 9LNLQJ 3URG 1R ZLWK LQWHOOLJHQW FRQWURO XQLW and IR hand control 7 900 001 932 Changes Model 2040033 S N Model 2040013 S N Model 20400...

Page 92: ...0003 S N Project 2004 1HZ 6OLQJEDU 8QLYHUVDO 7ZLQEDU 800774 1HZ GLDJRQDO SUR OH LQVLGH WKH 0LGGOH HDP 800700 1HZ YHUVLRQ RI EDVH PRWRU VDPH DV 0 800635 KDQJH RI QDPH 9LNLQJ WR 9LNLQJ 800509 159 2005 1...

Page 93: ...93 www liko com...

Page 94: ...Manufacturer Liko AB SE 975 92 Lule 6ZHGHQ LQIR OLNR VH www liko com...

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