Lika XAC80 PB User Manual Download Page 1

User's guide

XAC80 PB

ATEX certification category 3
for use in zones 2, 22
and temperature class T5 (T100°C)

18-bit singleturn encoder for high precision demands

27-bit multiturn encoder for standard purposes

30-bit multiturn encoder for high end applications

Profibus DP configurable as Class 1, Class 2 or Class 2(+VEL) Slave

Heavy-duty construction for harsh environments

Suitable for the following models:

XAC8018/1PB

XAC8013/16384PB

XAC8016/16384PB

General Contents

1 - Safety summary

17

2 - Identification

19

3 – Certificates

20

4 - Mounting instructions

25

5 - Electrical connections

27

6 - Quick reference

32

7 - Profibus® interface

39

8 - Default parameters list

57

Lika Electronic    

    Tel. +39 0445 806600    

    [email protected]    

    www.lika.biz

Smart encoders & actuators

II 3GD, Ex nA IIB T5 Gc
II 3GD, Ex tc IIIC T100°C Dc, IP65

Profibus-DP profile for encoders

Summary of Contents for XAC80 PB

Page 1: ...EL Slave Heavy duty construction for harsh environments Suitable for the following models XAC8018 1PB XAC8013 16384PB XAC8016 16384PB General Contents 1 Safety summary 17 2 Identification 19 3 Certifi...

Page 2: ...on herein is subject to change without notice and should not be construed as a commitment by Lika Electronic s r l Lika Electronic s r l reserves the right to make all modifications at any moments and...

Page 3: ...2 Connection cap with PG gland cable output 28 5 3 Ground connection 28 5 3 1 Connection of the shield 29 5 4 Setting the node number DIP A Figure 2 29 5 5 Baud rate 30 5 6 Bus termination resistance...

Page 4: ...on value 49 Position and velocity values 50 Preset value 50 7 7 DDLM_Slave_Diag 52 Station_Status_1 52 Station_Status_2 53 Station_Status_3 53 Master_Add 53 Ident_Number 53 Extended diagnostic header...

Page 5: ...stic header 53 I Ident_Number 53 M Master_Add 53 N Number of distinguishable revolutions 54 O Operating status 54 P Position and velocity values 50 Position value 49 Preset value 50 S Scaling function...

Page 6: ...t to highlight the parts of the text where information of great significance for the user can be found user must pay the greatest attention to them Instructions must be followed strictly in order to g...

Page 7: ...t this guide can be divided into some main sections In the first section from chapter 1 to chapter 4 general information concerning the safety the mechanical installation and the electrical connection...

Page 8: ...he PNO maintains a Profile Guideline Part3 Diagnosis Alarms and Time Stamping order no 3 522 Alert Alert is a generic term for two different types of notifications within a PROFIBUS DP PA network espe...

Page 9: ...ng function control Counts per revolution and Total resolution parameters extended diagnostic information see Diagnostic type parameter 16 bytes 6 10 or 63 bytes 6 57 Communication Function Block Comm...

Page 10: ...esponding GSD file via keyword In addition it is part of the GSD file name At runtime the ident number is used within the set Slave address procedure the parametrization telegram octet 5 6 the standar...

Page 11: ...Class 2 can perform all communication capabilities of a DP Master Class 1 Usually personal computers are hosts for DP Master Class 2 for programming parametrizing diagnosing and monitoring purposes DP...

Page 12: ...bearing it Within this context here it represents an absolute value of a parameter such as a physical address It is intended for systematic and performance handling capabilities within computer system...

Page 13: ...ined together under the international umbrella association PROFIBUS PROFINET International PI Today PROFIBUS is represented by 25 RPAs around the world including PNO with over 1400 members including m...

Page 14: ...usses several types of profiles are known communication profiles e g IEC 61784 physical profiles MBP IS RS 485 application profiles see PROFIBUS TC3 device profiles e g robots branch profiles e g extr...

Page 15: ...rvice MS2 3 For parameter changes at run time such as batch operation recipes or motion control special parameter channels associated with the cyclic data structures may be added or the MS1 services t...

Page 16: ...PROFIBUS DP the possible transmission rates depend on the MAU Medium Attachment Unit in use Watchdog Control IEC 61158 6 This timer is part of the DP layer within a Slave It is restarted by received...

Page 17: ...ibility following precautions must be taken before handling and installing discharge electrical charge from your body and tools which may come in touch with the device power supply must be stabilized...

Page 18: ...od of time They comply with the constructional safety requirements of the temperature class T5 T100 C 212 F They are not to be used in Zones 0 1 20 and 21 protection requirements Zone 2 gas explosion...

Page 19: ...l number when reaching Lika Electronic for purchasing spare parts or needing assistance For any information on the technical characteristics of the product refer to the technical catalogue Warning enc...

Page 20: ...XAC80 Profibus DP 3 Certificates 3 1 Declaration of ATEX Conformity MAN XAC80 PB E 1 0 odt 3 Certificates 20 of 60...

Page 21: ...XAC80 Profibus DP MAN XAC80 PB E 1 0 odt 3 Certificates 21 of 60...

Page 22: ...XAC80 Profibus DP 3 2 EU Declaration of Conformity MAN XAC80 PB E 1 0 odt 3 Certificates 22 of 60...

Page 23: ...XAC80 Profibus DP 3 3 Safety instructions MAN XAC80 PB E 1 0 odt 3 Certificates 23 of 60...

Page 24: ...XAC80 Profibus DP MAN XAC80 PB E 1 0 odt 3 Certificates 24 of 60...

Page 25: ...tion and maintenance operations must be carried out by qualified personnel only with power supply disconnected and mechanical parts compulsorily in stop 4 1 Encumbrance sizes values are expressed in m...

Page 26: ...he rear of the motor using four M4 cylindrical head screws 3 fix the collar 4 to the encoder shaft apply threadlocker to screw NOTE You are strongly advised not to carry out any mechanical operations...

Page 27: ...ocated inside the encoder connection cap Thus you must remove the connection cap to access any of them NOTE Be careful not to damage the internal components when you perform this operation To remove t...

Page 28: ...exceed 1 5 mm 0 06 inches Please note that BUS IN and BUS OUT connections are actually the same and so interchangeable Terminal connector Description 0Vdc Supply voltage 10Vdc 30Vdc Supply voltage B...

Page 29: ...ngle and shorten the shielding 1 and then bend it over the part 2 finally place the ring nut 3 of the connector Be sure that the shielding 1 is in tight contact with the ring nut 3 5 4 Setting the nod...

Page 30: ...termination switch see the 5 6 Bus termination resistance Figure 2 section on page 31 5 5 Baud rate The baud rate is set by the Master via software at configuration of the node Slave The device suppo...

Page 31: ...ncoder is at the ends of the transmission line i e it is either the first or the last device in the transmission line Use RT Switch to activate or deactivate the bus termination RT Description 1 2 ON...

Page 32: ...fibus Master device The available GSD files are xac80_18 GSD XAC8018 1PB 18 bit singleturn encoder xac80_27 GSD XAC8013 16384PB 13 14 bit multiturn encoder xac80_30 GSD XAC8016 16384PB 16 14 bit multi...

Page 33: ...r instance LIKA XAC8016 16384PB module to the window on the left and drop it on PROFIBUS 1 DP master system 1 Then drag the desired submodule Class 1 Class 2 or Class 2 VEL to the variables table in t...

Page 34: ...window and right click to open the menu then choose the Object Properties command The Properties DP slave window will appear in the Parameter Assignment page the list of all encoder parameters is avai...

Page 35: ...system implements 16 byte diagnostic messages for any further information refer to the 7 7 DDLM_Slave_Diag section on page 52 Before entering the diagnostic page it is necessary to connect to the unit...

Page 36: ...Format button to display diagnostic information 16 byte Diagnostic NOTE Refer to the 7 7 DDLM_Slave_Diag section on page 52 for a complete list and meaning of each diagnostic byte MAN XAC80 PB E 1 0...

Page 37: ...o variables ED 100 103 4 bytes The Velocity value is loaded into variables ED 104 107 4 bytes The Preset value is sent to the encoder using the variables AD 100 103 4 bytes The current Position value...

Page 38: ...bit 31 of variable AD 100 back to 0 and then press the Command variables button again NOTE It may occur that data variables having index higher than 127 or data greater than 4 bytes are not treated p...

Page 39: ...AC8013 16384PB 13 14 bit multiturn encoder xac80_30 GSD XAC8016 16384PB 16 14 bit multiturn encoder WARNING Please pay attention to install the right GSD file in the matching encoder model 7 2 Classes...

Page 40: ...de Preset value is transmitted only in Data_Exchange mode 7 3 1 Types of communication Transmission of data between the Master and the Slave is carried out using the following types of messages DDLM_S...

Page 41: ...arameters depends on the configuration chosen by the operator Customarily data is sent automatically while data setting is carried out through a user s interface available in the controller s software...

Page 42: ...type 11 14 Counts per revolution 15 18 Total resolution 19 and 20 Reserved DDLM_Set_Prm with Class 2 VEL Byte Parameter 0 9 Reserved for PROFIBUS 10 Operating parameters bit 0 Code sequence bit 1 Cla...

Page 43: ...the position value increases when the encoder shaft rotates counter clockwise CW and CCW rotations are viewed from the shaft end Default 0 min 0 max 1 WARNING Every time you change the Code sequence t...

Page 44: ...stent with the physical values In the case of inconsistent values the system does not go online WARNING Every time you enable the scaling function and or change the scaled values see the Counts per re...

Page 45: ...ta 231 to 224 223 to 216 215 to 28 27 to 20 The custom singleturn resolution value must be less than or equal to the physical singleturn resolution hardware counts per revolution value Setting a value...

Page 46: ...ING This is only available when the encoder Class 2 or the encoder Class 2 VEL are installed You can activate a new value next to the Total resolution item only if Class 2 functionality ENABLED If Sca...

Page 47: ...n parameter please always check also the Counts per revolution parameter value and be sure that the resulting number of revolutions complies with the Hardware number of revolutions of the device Let s...

Page 48: ...024 turns are required Enable the scaling function Class 2 functionality 1 Scaling function control 1 byte 10 0A hex bit 1 bit 3 1 Custom resolution per turn Counts per revolution 2 048 cpr bytes 11 1...

Page 49: ...6 DDLM_Data_Exchange This is the normal operation status of the system The Slave for both Class 1 and Class 2 can transmit the Position value and the speed value Position and velocity values if Class...

Page 50: ...ing to it This function is useful for example when the zero position of the encoder and the zero position of the axis need to match The preset value will be set for the position of the encoder in the...

Page 51: ...We suggest setting the Preset value when the shaft is in stop The new Preset value is saved immediately after receipt WARNING Check the value in the Preset value parameter and perform the preset opera...

Page 52: ...omplies with the specifications contained in the Profibus DP Profile For Encoders publication The length of the extended diagnostic information for encoder is specified in byte 6 of the diagnostic mes...

Page 53: ...r identifier is given for a DP Device This identifier can be used both for verification purpose and for the exact identification In the example Figure 3 16 55 hex The first 5 bytes are defined in the...

Page 54: ...imal format In the example of Figure 3 01 hex Multi turn absolute rotary encoder For any information on the meaning of the Encoder type byte refer to the Profibus DP Profile For Encoders document Sing...

Page 55: ...until the difference is less than the the set Total resolution value When the encoder crosses the limit of the last Total resolution section thus entering the red zone a counting error occurs i e a j...

Page 56: ...position is consistent with the set resolution it is calculated so that the last position within the red zone before crossing the zero position is Total resolution 1 Please be careful using the positi...

Page 57: ...er Class 2 VEL Scaling function control 1 ENABLED Exchange type 0 position Class 1 and Class 2 1 position velocity Class 2 VEL Counts per revolution XAC8018 1 262 144 XAC8013 16384 8 192 XAC8016 16384...

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Page 60: ...release Release date Description HW SW GSD file version 1 0 08 08 2018 1st issue R1 2 0 V1 Lika Electronic Via S Lorenzo 25 36010 Carr VI Italy Tel 39 0445 806600 Fax 39 0445 806699 info lika biz www...

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