LIGHTNIN XDQ Series Instructions Manual Download Page 45

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LIGHTNIN

_____________________________________________________________________

REVISION DATE 12/28/05

LIGHTNIN

INST. NO. IT-3839

P REVISED 01/05/06

MIXERS AND AERATORS

LIGHTNIN 2005

PAGE 1 OF 1

FOR AN UP TO DATE REPRESENTATIVE LIST

PLEASE GO TO: www.lightnin-mixers.com

-OR-

CALL: 1-888-649-2378

1-888-MIX-BEST

Summary of Contents for XDQ Series

Page 1: ...MIXER MANUAL INSTRUCTIONS INSTALLATION OPERATION MAINTENANCE Book No BK1978 ...

Page 2: ...r Instructions A310 1 piece Impeller Assembly A310 Bolted Impeller Drawing A100 Impeller Assembly R100 One Piece Impeller Drawing R100 Bolted Impeller Drawing Recommended Bolting Torques Wiring Diagram Spare Parts Lists 1 Spare Parts Lists 2 Spare Parts Lists 3 Spare Parts Lists 4 Spare Parts Lists 5 Sales Offices IT 2144 IT 1985 IT 1986 DST82 L 16716 L 16717 IT 1997 IT 1994 IT 1989 L 16701 L 1667...

Page 3: ...d changes or modifications horsepower seal material components output speed shaft lengths impellers etc without reviewing the changes with your LIGHTNIN Sales Representative or the LIGHTNIN Customer Service Department 9 DO NOT operate mixer until you have checked the following items A Make sure the mixer is properly grounded B Ensure all protective guards and covers are installed Guarding of the m...

Page 4: ... Compliance does not imply that the mixer satisfies PED Pressure Equipment 97 23 EC or ATEX Potential Explosive Atmospheres 94 9 EC unless marking is clearly shown on mixer NOISE LEVELS SOUND PRESSURE LEVELS Portable Series ECL EV maximum 80 Dba 1 meter Heavy Series S10 70 80 500 600 maximum 85 Dba 1 meter THIS PRODUCT MAY BE COVERED BY ONE OR MORE OF THE FOLLOWING U S PATENTS 5006283 5046245 5118...

Page 5: ...ONAL DATA IMPELLER DIA MINIMUM OPENING IN MINIMUM DIAMETER OPENING REQUIRED TO PASS IMPELLER WHEN DETACHED FROM SHAFT 2 5 2 IMPELLER DIA MINIMUM OPENING IN 10 0 7 3 4 3 4 2 5 8 11 2 8 3 4 3 8 3 11 8 9 1 4 4 5 3 1 2 12 8 10 5 2 4 13 6 10 5 8 5 9 4 5 8 15 1 11 3 4 6 3 4 7 8 15 6 12 1 4 6 8 5 1 4 17 0 13 1 4 7 6 6 19 0 15 CHUCK WITH CPLG B TANK MAY BE ROUND SQUARE OR RECTANGULAR 6 1 BAFFLE LENGTH BAF...

Page 6: ...A 1 9 M AX B 1 A 7 1 2 M AX 1 3 4 C XDQ orXJQ 174 t hr u 350 XDQ orXJQ 30 t hr u 117 2 5 SEE DETAI L A E F CPLG BO LT DI A B ALTERNATE CO UPLI NG CO NSTRUCTI O N SEE NO TE 1c I M PELLER RO TATI O N M I XER SUPPO RT CHANNEL SI ZE TANKS UP TO AND I NCLUDI NG 8 FEET 4 X 7 25 TANKS O VER 8 FEET 6 X 8 2 NO T FURNI SHED BY LI G HTNI N 4 11 16 M TG HO LES I N TO P FLANG E O F CHANNELS LBS E H J L M 56 XD...

Page 7: ...8 117 20 3 4 12 84 126 22 3 8 13 90 135 24 13 3 4 96 144 25 1 2 14 3 4 102 154 27 1 4 15 3 4 m m m m m m m m 915 170 100 685 1040 195 110 760 1145 210 120 915 1370 250 145 1065 1600 290 170 1220 1830 330 190 1370 2055 370 215 1525 2285 410 235 1675 2540 455 260 1830 2745 490 280 1980 2970 525 305 2135 3200 570 330 2285 3430 610 350 2440 3660 650 375 610 2590 3910 690 400 108 162 28 5 8 16 9 16 114...

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Page 9: ...OR ITEM PART NAME 42 MIXER SHAFT 43 HEX KEY WRENCH NOT SHOWN 44 IMPELLER 45 SET SCREW 46 MOTOR SHAFT KEY 47 LOCKWASHER 48 HEX HEAD CAP SCREW 49 HEX NUT 50 PLAINWASHER 59 WASHER XDQ30 THRU 117 ONLY 67 HEX HEAD CAP SCREW 68 LOCKWASHER 100 ANGLE RISER ASSEMBLY 102 ANGLE RISER L H 103 ANGLE RISER R H 105 SAFETY COVER WHEN ORDERING PARTS SPECIFY MACHINE SERIAL NO ITEM NO AND DRAWING NO 1 38 46 59 4 3 M...

Page 10: ...UNT 26 OIL SEAL 27 BALL BEARING 28 INNER RING 29 OUTER RING AND ROLLER ASSY 30 GEAR PINION SET 31 PINION ITEM PART NAME 39 GRIP SPRING SET 41 MOTOR 42 MIXER SHAFT 43 HEX KEY WRENCH NOT SHOWN 44 IMPELLER 45 SET SCREW 46 MOTOR SHAFT KEY 47 LOCKWASHER 48 HEX HEAD CAP SCREW 49 HEX NUT 50 PLAIN WASHER 59 WASHER XJQ 30 THRU 117 ONLY 60 O RING 61 GRIP SPRING LOCKNUT 67 HEX HEAD CAP SCREW 68 LOCKWASHER 69...

Page 11: ...n drawing for proper mixer mounting and location 2 2 All mixers are furnished with safety covers Do not remove during operation a Stop unit and disconnect power supply before removing safety cover b Re install safety cover after servicing the unit SAFETY COVER 4 VENT HOLES 4 HEX HEAD FASTENERS 2 3 Impeller rotation must be according to the arrow on the mixer nameplate a Single phase totally enclos...

Page 12: ...e equipped with automatic over temperature circuits which can trip and reset themselves after the motor cools TO AVOID INJURY DUE TO UNEXPECTED START UP DISCONNECT FROM POWER UNTIL THE MOTOR COOLS 2 7 Procedure for units equipped with chuck a To install the mixer shaft back off the chuck screw refer to Figure 1 as far as the limit pin will allow DO NOT FORCE b Insert the mixer shaft into the chuck...

Page 13: ...ling Always keep the motor clean 3 4 At the end of the mixing cycle it is good practice to turn off the mixer before the tank has been drained to a level which will result in excessive splashing 3 5 A built in shock load feature is included in the gear drive The grip springs 39 provide a keyless friction drive between the gear and the drive shaft and the springs will slip before the mixer is damag...

Page 14: ...f one is replaced 4 7 Tighten mounting hardware to 85 ft lbs Use double nuts to lock in position SECTION 5 MIXER LUBRICATION 5 1 STANDARD GEAR LUBRICANT The factory supplied NLGI EP0 grease is a high quality lubricant with a lithium base suitable for operation in ambient temperatures ranging between 50 F and 200 F Under normal operating conditions this lubricant need not be changed until the unit ...

Page 15: ...nging Gear Lubricant a Make sure the mixer housing is vertical to prevent spillage b Remove the motor to housing cap screws and lift off the motor by its handle c Remove all old grease from the gear chamber and wipe clean d Pack the chamber with fresh grease see table below Paddle the grease to fill voids and remove air pockets rotating the shaft and shaking the housing while paddling GEAR CHAMBER...

Page 16: ... a XJQ 30 thru 117 Insert a hex key wrench 43 in the chuck screw b XJQ 174 thru 350 Remove the chuck assembly per paragraph 6 5 Insert a 1 foot length of 1 inch diameter bar into the chuck grip bore 2 For models with rigid couplings a Bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the drive shaft from rotating c Thread a nut on the end of the drive sha...

Page 17: ... of Loctite Bearing Mount grade to the outside of the new oil seal 70 3 Press the oil seal 70 sealing lip up into the housing until it seats against the retaining ring 22 f Turn the housing motor end down in the press and install the inner of the two lower retaining rings 23 g Pack the outer ring and roller assembly 29 with a suitable bearing grease and press it into the housing bore until it regi...

Page 18: ... a hex key wrench into the chuck screw b XJQ 174 thru 350 With the chuck assembly removed from the drive shaft insert a 1 foot length of 1 inch diameter bar in the chuck grip bore 2 For models with coupling a Bolts can be inserted into the coupling half and a bar interlocked between the bolts to keep the drive shaft from rotating 7 3 Assembling the Pinion on the Motor Shaft a XJQ 174 thru 350 ONLY...

Page 19: ...he housing and lower the motor into place using care so as not to damage the O ring e Align the motor and housing so that the switch conduit box or junction box of the motor are opposite the large opening on the front of the housing f Align the screw holes and install the housing cap screws and washers 1 2 20 g Rotate the drive shaft several revolutions by hand to make sure that all parts are runn...

Page 20: ...rs are wired at our factory for correct rotation b All three phase and explosion proof motors must be field wired for proper rotation If rotation does not agree with nameplate reverse any two line leads c Dual voltage motors must be wired for the desired voltage Refer to the connection diagrams provided on the motor nameplate or inside the conduit box cover SECTION 3 MOTOR CONNECTIONS 3 1 LIGHTNIN...

Page 21: ...XER SHAFT 4 1 Position the impeller s on the mixer shaft Refer to the specification sheet for recommended dual impeller spacing The larger wedge shaped portion of the hub body must face up towards the mixer The bottom of the hub is stamped DOWN Refer to Figure 2 for general orientation reference Tighten impeller set screws securely For unusually severe conditions the shaft should be spotted for th...

Page 22: ...bolts for tightness 5 3 Dirt on the motor case acts as an insulator to prevent proper cooling Always keep the motor clean 5 4 At the end of the mixing cycle it is good practice to turn off the mixer before the tank has been drained to a level which will result in excessive splashing SECTION 6 FLEX MOUNT REPLACEMENT 6 1 The flex mounts can be removed with a long bolt and two pieces of tubing as sho...

Page 23: ...il Seal from the Housing a Follow the procedure outlined above b Use Waldes Truarc No 4 pliers to remove retaining ring 22 c Mount housing motor end upward in an arbor press and press drive shaft 38 through the lower opening of the housing d Turn the housing motor end down and press ball bearing 27 and oil seal 24 downward out of the housing 7 3 Disassembling the Chuck a Remove the limit pin 11 by...

Page 24: ...f the key has been removed clean the key and the motor shaft keyway Apply Loctite Sealant Grade E American Sealants Co to both items before reassembling c Apply a light film of lubricant to both shafts Align the mating keyways and insert one shaft into the other without forcing until the shafts are securely butted There will be a small gap between the motor face and the housing face d Align the mo...

Page 25: ...ED WITH YOUR UNIT FOR COMPLETE MIXER PARTS LISTS AND SERVICING INSTRUCTIONS CLOSED TANK MODELS XDC XJC SERIES XJCK AND SXJ SERIES WITH STUFFING BOX CLOSED TANK MODELS XDDS XJDS SERIES XJSS AND SXJS SERIES WITH ROTARY MECHANICAL SEAL NOTE THE STUFFING BOX REQUIRES LUBRICATION AT REGULAR INTERVALS REFER TO INSTRUCTION MANUAL FOR COMPLETE DETAILS NOTE REFER TO INSTRUCTIONS FOR MECHANICAL SEAL LUBRICA...

Page 26: ...D AERATORS INST NO IT 1989 B 4 VENT HOLES 4 HEX HEAD FASTENERS OPEN TANK MODELS XDQ XJQ SERIES CLOSED TANK MODELS XLC SERIES WITH STUFFING BOX XLDS XLSS SERIES WITH ROTARY MECHANICAL SEAL NOTE REFER TO INSTRUCTIONS FOR MECHANICAL SEAL LUBRICATION FLUSHING AND OR COOLING REQUIREMENTS A A VIEW A A LATCH DETAIL ...

Page 27: ...ISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION DRAWING NO L 16701B ROTATION SET SCREW STABILIZER RING FURNISHED ONLY WHEN SPECIFIED IMPELLER DIA WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM NUMBER AND SERIAL NUMBER LIGHTNIN 1991 C ISO 9001 CERTIFIED SALES DATA BOOK SEC 3 PAGE 7 0 A310 AXIAL FLOW IMPELLER ASSEMBLY DRAWING MIXERS AND AERATORS R ...

Page 28: ...DIA ROTATION 167 160 165 STABILIZER FINS 168 FURNISHED ONLY WHEN SPECIFIED VIEW A A THE NUMBER OF BOLTS SHOWN IS NOT NECESSARILY THE NUMBER OF BOLTS FURNISHED B B SECTION B B 162 163 161 160 BLADE 161 HUB 162 HOOK KEY 163 SET SCREW 165 HEX HEAD CAP SCREW HEX NUT 167 WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM NUMBER AND SERIAL NUMBER 168 STABILIZER FIN LIGHTNIN 2001 C ISO 9001 CERTIF...

Page 29: ...E MADE WITHOUT OUR WRITTEN PERMISSION MIXERS AND AERATORS ASSEMBLY DRAWING DRAWING NO L 17875 A 100 IMPELLER ITEM PART NAME STABILIZING RING FURNISHED ONLY WHEN SPECIFIED 44 A 100 IMPELLER 45 SQUARE HEAD SET SCREW WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM NUMBER AND SERIAL NUMBER LIGHTNIN 2000 C ISO 9001 CERTIFIED ROTATION 45 44 LEADING EDGE LETTERING ON HUB MUST FACE UP DRIVING FA...

Page 30: ...HE LIGHTNIN GROUP OF COMPANIES NO USE OR DISCLOSURE THEREOF MAY BE MADE WITHOUT OUR WRITTEN PERMISSION MIXERS AND AERATORS ASSEMBLY DRAWING DRAWING NO L 16844 R100 ALL WELDED 162 160 ITEM SET SCREW TURBINE PART NAME WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM NUMBER AND SERIAL NUMBER ROTATION 160 162 PILOT PLANT TURBINE LIGHTNIN 1986 C ISO 9001 CERTIFIED ...

Page 31: ...45A R100 166 165 164 162 161 ITEM MACH SCREW NUT ROUND HD MACH SCREW FLAT BLADE SET SCREW 2 REQ D HUB DISC ASSEMBLY PART NAME WHEN ORDERING PARTS SPECIFY DRAWING NUMBER PART NAME ITEM NUMBER AND SERIAL NUMBER ROTATION 164 ALL TURBINE DISCS DRILLED FOR 4 5 6 BLADE ARRANGEMENT BLADES MUST BE EQUISPACED ON DISC ALL TURBINE DISCS DRILLED FOR ATTACHMENT OF STABILIZER RING 165 166 PILOT PLANT TURBINE 16...

Page 32: ...termine optimum torque is to deliberately yield a bolt under actual conditions If a bolt does yield or shear 75 of the torque applied in yielding the bolt can be used to obtain a tight connection that is satisfactory ALL BOLTS SHOULD BE RETIGHTENED 12 HOURS AFTER ASSEMBLY AND AT EACH SCHEDULED SHUT DOWN THEREAFTER RECOMMENDED TIGHTENING TORQUES FOR COMMERCIAL GRADE STEEL GR5 304 AND 316 STAINLESS ...

Page 33: ...AN BE LOCATED IN ANY COMBINATION OF PHASES TYPICAL THERMAL CONNECTION IN FULL VOLTAGE STARTERS START STOP CR L1 L2 CR J J LOW VOLTAGE HIGH VOLTAGE J J 1 7 2 8 3 9 4 5 6 J J 1 2 3 4 7 5 8 6 9 THERMOSTAT LEADS THERMOSTAT LEADS L1 L2 L3 TO REVERSE ROTATION INTERCHANGE ANY TWO LINE LEADS L1 L2 L3 CONNECTION DIAGRAM THREE PHASE MOTORS FIGURE 2 CONNECTION DIAGRAM 9 LEADS WITH OPTIONAL THERMAL PROTECTOR ...

Page 34: ...TH OPTIONAL THERMAL PROTECTION 1 2 3 L1 L2 L3 1 2 3 1 2 3 6 5 4 THERMAL PROTECTOR FIGURE 3 CONNECTION DIAGRAM CONNECTION DIAGRAM 3 PHASE SINGLE VOLTAGE VERIFY PROPER MIXER ROTATION WARNING MOTORS THAT HAVE AUTOMATIC THERMAL RESETS CAN START AUTOMATICALLY ONCE THE MOTOR HAS COOLED TO AVOID POSSIBLE INJURY DISCONNECT THE POWER ALLOW THE MOTOR TO COOL THEN RECONNECT THE POWER ...

Page 35: ...127210BPF MOTOR SHAFT KEY 46 1 114196STL LOCKWASHER ANGLE RISER ONLY 47 4 112207CPS A PIPE NIPPLE 81 1 122103BRS HEX NUT ANGLE RISER ONLY 49 4 107010CPS PLAINWASHER ANGLE RISER ONLY 50 4 112012CPS SHAFT SCREW WASHER 59 1 112788STL R HEX HEAD CAP SCREW 67 4 100122CPS R LOCKWASHER 68 4 112205STL SHIPMENT WEEKS HEX HEAD CAP SCREW ANGLE RISER ONLY 48 4 100159CPS C CHUCK GRIP 34 1 130012316 NOTE See mi...

Page 36: ...RISER RIGHT HAND 103 1 130016STL COVER PLATE KIT INCLUDES HARDWARE 105 1 801844PSP SHIPMENT WEEKS IDENTITY CODE A Air Motor C Chuck Construction Blank code denotes common parts Recommended spare parts XDQ 30 XDQ 43 XDAQ 33 R Coupling Construction PARTS PRICING BOOK SECTION 2 PAGE 29 01 DATE 6 19 07 REVISION IT 2044 E PAGE 2 OF 2 For service and repair call 1 888 MIX BEST 1 888 649 2378 A NEEDLE VA...

Page 37: ...MOTOR SHAFT KEY 46 1 190750STL 2 LOCKWASHER 47 4 112207CPS 2 HEX HEAD CAP SCREW 48 4 100159CPS 2 HEX NUT 49 4 107010CPS 2 PLAIN WASHER 50 4 112012CPS SHIPMENT WEEKS C HEX KEY WRENCH FOR CHUCK 43 1 127209BPF C CHUCK GRIP 34 1 130010316 NOTE See mixer nameplate or spec sheet for unit size ratio See Assembly Drawing for item no identifier IDENTITY CODE A Air Motor C Chuck Construction Blank code deno...

Page 38: ...IGHT HAND 103 COVER PLATE KIT INCLUDES HARDWARE 105 SHIPMENT WEEKS IDENTITY CODE Recommended spare parts ANGLE RISER ASSEMBLY 100 1 802063PSP ANGLE RISER LEFT HAND 102 1 130017STL PARTS PRICING BOOK SECTION 2 PAGE 31 01 DATE 5 23 07 REVISION IT 2045 E PAGE 2 OF 2 For service and repair call 1 888 MIX BEST 1 888 649 2378 1 801845PSP 1 130018STL R HEX HEAD CAP SCREW 67 4 100139STL XDQ 174 XDQ 230 XD...

Page 39: ...C CHUCK GRIP 34 1 130012316 GRIP SPRING SET OF 2 39 2 147031PSP HOUSING KIT INCLUDES ITEMS 25 105 36 1 136528KIT GRIP SPRING SPACER 37 1 138808STL DRIVE SHAFT WITH CHUCK 1 143794PD4 DRIVE SHAFT WITH COUPLING 38 1 14385141L 1 143851PD4 SHIPMENT WEEKS A HANDLE XJAQ 33 35 1 135225ALM INCLUDES ITEMS 25 47 48 49 50 NOTE See mixer nameplate or spec sheet for unit size ratio See Assembly Drawing for item...

Page 40: ... 1 122704BRS ANGLE RISER ASSEMBLY WITH FLEX MOUNTS 100 1 802062PSP ANGLE RISER LEFT HAND 102 1 130015STL ANGLE RISER RIGHT HAND 103 1 130016STL COVER PLATE KIT INCLUDES HARDWARE 105 1 801846PSP LUBRICANT 1 123620PSP SHIPMENT WEEKS A MUFFLER 84 1 150000PSP 100127316 IDENTITY CODE A Air Motor C Chuck Construction Blank code denotes common parts Recommended spare parts XJQ 30 XJQ 43 XJAQ 33 R Couplin...

Page 41: ...P SPRING SPACER 37 1 138810STL C DRIVE SHAFT WITH CHUCK 1 143782PD4 R DRIVE SHAFT WITH COUPLING 38 1 14385041L 143850PD4 GRIP SPRING 2 PER SET 39 2 147030PSP SHIPMENT WEEKS HOUSING KIT INCLUDES ITEMS 25 105 36 1 136529KIT OIL SEAL 26 1 115357PSP NOTE See mixer nameplate or spec sheet for unit size ratio See Assembly Drawing for item no identifier IDENTITY CODE A Air Motor C Chuck Construction Blan...

Page 42: ...SER LEFT HAND 102 1 130019STL ANGLE RISER RIGHT HAND 103 1 130020STL COVER PLATE KIT INCLUDES HARDWARE 105 1 801847PSP LUBRICANT 2 123620PSP SHIPMENT WEEKS 3 275255psp A BALL VALVE 82 1 122910BRS IDENTITY CODE A Air Motor C Chuck Construction Blank code denotes common parts Recommended spare parts R Rigid Coupling Construction R HEX HEAD CAP SCREW 67 4 100143STL 100143316 PARTS PRICING BOOK SECTIO...

Page 43: ... CHUCK 1 143777PD4 R DRIVE SHAFT WITH COUPLING 38 1 14385241L 143852PD4 GRIP SPRING 2 PER SET 39 2 147029PSP SHIPMENT WEEKS HOUSING KIT INCLUDES ITEMS 25 105 36 1 136530KIT OIL SEAL 26 1 115350PSP NOTE See mixer nameplate or spec sheet for unit size ratio See Assembly Drawing for item no identifier IDENTITY CODE A Air Motor C Chuck Construction Blank code denotes common parts Recommended spare par...

Page 44: ...UNTS 100 1 802063PSP ANGLE RISER LEFT HAND 102 1 130017STL ANGLE RISER RIGHT HAND 103 1 130018STL COVER PLATE KIT INCLUDES HARDWARE 105 1 801848PSP LUBRICANT 3 123620PSP 7 275255PSP SHIPMENT WEEKS ANGLE RISER ASSEMBLY NO FLEX MOUNTS 101 1 800441PSP A GASKET 74 1 125687VEL IDENTITY CODE XJQ 174 XJQ 230 XJQ 350 XJAQ 300 100139316 R LOCKWASHER 68 4 112206STL PARTS PRICING BOOK SECTION 2 PAGE 34 01 DA...

Page 45: ...___________________________ REVISION DATE 12 28 05 LIGHTNIN INST NO IT 3839 P REVISED 01 05 06 MIXERS AND AERATORS LIGHTNIN 2005 PAGE 1 OF 1 FOR AN UP TO DATE REPRESENTATIVE LIST PLEASE GO TO www lightnin mixers com OR CALL 1 888 649 2378 1 888 MIX BEST ...

Page 46: ......

Page 47: ...Notes ...

Page 48: ...figure the appropriate assembly and ship it to you within 24 hours Then send the damaged assembly back to us within 30 days to ensure you receive a discounted price Equipment Upgrade Services Preventive maintenance is your best defense against costly unplanned downtime and repairs associated with old or obsolete equipment The full range of LPES upgrade services give you a con venient and cost effi...

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