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Lifetime 90240, Assembly Instructions Manual

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Lifetime 90240 Assembly Instructions Manual Download Page 2

4

 #1175263_C

12/14/2016

ICON LEGEND 

Indicates special heed should be taken when reading.

Indicates the parts to be used for a section.

Indicates no parts required for a specifi c section.

Indicates the hardware to be used for a section.

Indicates no hardware required for a specifi c page.

Indicates the tools to be used for a section.

                      

Indicates to use/not to use an electric drill for a specifi c step.

                   

Indicates the use of a centerlock nut. A nut with this marking will require some effort to tighten. This

 

hardware was designed with this feature in order to prevent loosening later.

A cordless drill can be used for driving screws; 

however, care should be taken not to over-tighten or strip screws. 

USE AT YOUR OWN RISK!

USING A DRILL IS NOT RECOMMENDED FOR DRIVING BOLTS. 

!

Summary of Contents for 90240

Page 1: ...5 mm 1 1 5 16 in po 8 mm 1 1 4 in po 6 mm 1 1 1 2 1 IconLegend 4 Warnings and Notices 5 Safety Information 6 Safe Play Area 12 A Frame Assembly 13 Monkey Bar Assembly 16 SlideAssembly 24 Fire Pole Ass...

Page 2: ...ge Indicates the tools to be used for a section Indicates to use not to use an electric drill for a speci cstep Indicates the use of a centerlock nut A nut with this marking will require some effort t...

Page 3: ...supervision are essential for proper operation and to reduce the risk of accident or injury A high probability of serious injury exists if this product is not installed maintained and operated properl...

Page 4: ...for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment INSTALLATION GROUND PREPARATION INSTRUCTIONS PLAYGROUND AND SURFACE MATERIALS INSTRUCTIONS OPERATING INSTRUCTI...

Page 5: ...TE Do not install home playground equipment over concrete asphalt or any other hard surface A fall onto a hard surface can result in serious injury to the equipment user Grass and dirt are not conside...

Page 6: ...Make sure the clearance in front of and behind the swings is at least twice the height of the swing bar The impact surfacing needs to cover the entire recommended play area Refer to the example below...

Page 7: ...1 CAM Hardware Blister Pack DSA x4 BTS x4 CCL x2 AAN x6 DZR x6 DZQ x6 PARTS REQUIRED CB0 x1 TOOLS REQUIRED 3 16 in po 5 mm 1 2 in po 13 mm 2 CONTENTS OF BOX 1 CONTENTS OF BOX 2 CONTENU DE LA BO TE 2 C...

Page 8: ...RED X SECTION 1 CONTINUED DZR x6 Attach the Pendulums DZQ to the Swing Bar CB0 using the hardware indicated Do this for each set of brackets on the Swing Bar 1 1 AAN DZR DZQ CBO 1 2 in po 13 mm AAN x6...

Page 9: ...h an A Frame Pole CBE to the Swing Bar CBO in the location indicated BTS DSA BTS DSA CBE CBO 1 3 If your A Frame pole has a dimpled hole make sure the dimpled hole faces away from the Swing Bar Repeat...

Page 10: ...16 HARDWARE REQUIRED MONKEY BAR ASSEMBLY 2 CVH Hardware Blister Pack DSA x22 BTS x22 AAN x2 DZR x2 DZQ x2 PARTS REQUIRED ARO x10 CSB x4 CSA x4 CSD x5 DLK Parts Bag...

Page 11: ...17 MONKEY BAR ASSEMBLY 2 PARTS REQUIRED TOOLS REQUIRED 3 16 in po 5 mm 1 2 in po 13 mm 2 2 CRR x1 CRX x1 CRY x1 CSC x1 CWV x4 1 CONTENTS OF BOX 2 CONTENTS OF BOX 4...

Page 12: ...dulums DZQ to the Trapeze Swing Bar CRR using the hardware indicated 2 1 1 2 in po 13 mm AAN x2 DZQ x2 2 AAN AAN DZQ DZQ DZR DZR CRR 2 2 Attach the End Cap CSD to the Trapeze Swing Bar CRR Secure the...

Page 13: ...ets CWV to one end of the Fire Pole Ladder CRX using the hardware indicated Make sure the lip on the Gusset faces inward as illustrated Repeat this step to attach the remaining two 2 Monkey Bar Gusset...

Page 14: ...and the Slide Ladder CRY then attach the Ladders to the Monkey Bars CSC using the hardware indicated Make sure the Saddle Caps are oriented as shown with the Monkey Bars resting in the saddle 3 16 in...

Page 15: ...RED X SECTION 2 CONTINUED 2 6 Insert the End Caps CSD into the openings at each end of the poles on the Monkey Bars Assembly CSD CSD CSD CSD Make sure the holes in each Cap line up with the holes in t...

Page 16: ...ladder attach the the Trapeze Swing Bar CRR to the Monkey Bars Assembly with the hardware indicated Install the hardware nearest to the Pendulums rst 3 16 in po 5 mm 2 DSA x4 BTS x4 1 CRR DSA BTS BTS...

Page 17: ...he hardware indicated Tighten all hardware from this section before continuing to the next section BTS BTS DSA DSA DSA x2 BTS x2 1 3 16 in po 5 mm 2 Tighten all hardware now WARNING Use extreme cautio...

Page 18: ...8 PARTS REQUIRED DXY x4 ARL x6 ARX x3 ARM x3 CVZ x4 DSA x4 BEK x1 CRQ x2 BEO x1 CRU x1 TOOLS REQUIRED 3 16 in po 5 mm 1 2 in po 13 mm 2 2 1 CONTENTS OF BOX 2 LARGE PLASTIC PARTS 5 16 in po 8 mm 1 1 CO...

Page 19: ...NUED Attach a Slide Rail CRQ to the Slide Ladder in the position shown Repeat this step for the other Slide Rail 3 1 BTS x4 DSA x4 DSA DSA BTS BTS CRQ Do not completely tighten the hardware until inst...

Page 20: ...t CRU to the Slide Rails using the hardware indicated Tighten this hardware and the hardware from Sec 3 1 Place the Slide Deck BEO onto the Deck Support and secure with the hardware indicated 3 3 BTS...

Page 21: ...location indicated with the hardware indicated 3 16 in po 5 mm 2 ARM x3 ARL x6 ARX x3 1 Top View Bottom View ARX ARX ARX ARL ARL ARL ARL ARL ARL ARM ARM ARM CAUTION Slide can get hot in direct sunlig...

Page 22: ...E REQUIRED FIRE POLE ASSEMBLY 4 CVI Hardware Blister Pack BTS x3 PARTS REQUIRED DXY x1 DSA x2 TOOLS REQUIRED 3 16 in po 5 mm 2 1 24 CRZ x1 CRS x1 CRT x1 1 CONTENTS OF BOX 1 CONTENTS OF BOX 2 CONTENTS...

Page 23: ...esired location and measure 21 in diagonally from each pole of the Fire Pole Ladder CRX as shown and mark the ground where the two measurements meet Use a Hammer or Rubber Mallet to drive the Anchor R...

Page 24: ...d BTS x2 1 CRT CRZ Note Vous devrez peut tre d placer le syst me apr s avoir dispos le M t Nota Puede que necesite ajustar un poco el Parque de juegos despu s de haber colocado la Barra de bomberos 4...

Page 25: ...31 TOOLS AND HARDWARE REQUIRED X SECTION 4 CONTINUED 6 4 4 Secure the Fire Pole to the Fire Pole Hoop with the hardware indicated 3 16 in po 5 mm 2 6 BTS x1 DXY x1 DXY BTS...

Page 26: ...DECKSUPPORTASSEMBLY 5 CAI DSA x10 BTS x20 PARTS REQUIRED DXY x10 AAF x8 ARL x3 ARO x4 ARV x8 EII x6 CAC x2 ARU x1 ARY x2 ATV x2 BFD x4 ASV x2 CBJ x1 CBK x1 CAZ x1 CAY x1 CONTENTS OF BOX 1 CBN x1 DLK P...

Page 27: ...33 5 PARTS REQUIRED TOOLS REQUIRED CBD x1 CBC x1 CBB x1 CBA x1 CBL x1 CBP x4 CBQ x2 CBM x1 1 CONTENTS OF BOX 2 CONTENTS OF BOX 3 CONTENTS OF BOX 6 6 DECKSUPPORTASSEMBLY 3 16 in po 5 mm 2...

Page 28: ...races CBP to the Left Vertical Pole and Right Vertical Pole in the position indicated and secure with the hardware shown BTS x6 DSA x4 DXY x2 AAF x4 EII x2 CBA CBK CBJ Warning Sticker Vignette DSA BTS...

Page 29: ...g the hardware indicated Make sure a Cross Brace CBP is secured between the Support Tube and the Vertical Pole Repeat this step to attach the Deck Support Tube Ladder side CBC to the Right Vertical Tu...

Page 30: ...ng side CBD to the Deck Support Assembly using the hardware indicated Install the Inside Deck Support CBL in the position indicated and secure with the hardware shown 3 16 in po 5 mm 2 BTS x6 DXY x6 B...

Page 31: ...the hardware indicated Insert a Rectangular Tube Plug EII in each end of the Deck Support Tube Swing side CBD once hardware is secure Repeat this on the opposite side of the assembly to secure the De...

Page 32: ...dder Leg CAZ as pictured then connect the Angled Ladder Leg to the Ladder side Deck Support CBC with the hardware indicated Attach the Foot Cap BFD to the Angled Ladder Leg and secure it with the hard...

Page 33: ...UIRED X SECTION 5 CONTINUED 5 7 Attach the Ladder Rungs CBQ to the Angled Ladder Leg CAZ and the Ladder side Pole CBF using the hardware indicated 1 ARV x8 ARV ARV ARV ARV ARV ARV ARV ARV CBQ CBF CAZ...

Page 34: ...er Cap CAC and Left Vertical Pole CBK Rest the Angled Cargo Leg against the Cargo Side Deck Support in the location shown Do not secure it at this point in the assembly CAC x1 3 16 in po 5 mm 2 CAY DO...

Page 35: ...i PARTS IDENTIFIER Remove This Section CONTENTS OF BOX 1 CBF x1 CBE x1 CBN x1 CBJ x1 CBK x1 CBU x2 CBV x1 CBW x1 CBY x1 24 CRZ x1 LARGE PLASTIC PARTS BEK x2 CBX x2 CAY x1 CAZ x1...

Page 36: ...ii CONTENTS OF BOX 2 PARTS IDENTIFIER Remove This Section CB0 x1 CBP x4 CBQ x2 CBS x4 CBT x2 CCG x3 CBD x1 CBC x1 CBB x1 CBA x1 CCI x1 CCJ x1 CRU x1 CRT x1 CRR x1...

Page 37: ...iii PARTS IDENTIFIER Remove This Section CONTENTS OF BOX 3 CBL x1 CCA x2 CCB x8 CONTENTS OF BOX 4 CRQ x2 CRS x1 CRX x1 CRY x1 CSC x1 CWV x4...

Page 38: ...his Section CONTENTS OF BOX 5 BEO x1 CBZ x1 CCC x4 CBR x1 CBM x1 BKT x3 BKU x1 CAB x1 CAA x1 CCE x1 CCD x1 CCF x3 CCH x3 CONTENTS OF BOX 6 6 Hardware Bags and Blister Packs DLK CAM CVH DLR CVI CAI CAK...

Page 39: ...he large loops go on the sides and the small loops go at the top and bottom Do not attach the top loops of the Cargo Net to the hooks on the back side of the Cargo Side Deck Tube at this time Place a...

Page 40: ...the Cargo Net CBM up toward the hooks on the back side of the Net side Deck Support CBB 3 16 in po 5 mm 2 ATV x2 ARL x2 BFD x2 1 CBN ARL ATV ATV ARL BFD BFD CBB CBM This step requires two people 5 11...

Page 41: ...43 HARDWARE REQUIRED DECK ASSEMBLY 6 CAK BTS x24 DRZ x6 EIG x4 DXY x18 AAF x3 AOF x2 ASB x1 ARL x1 ARU x1 EIF x2 DLK CAK Parts Bag Hardware Bag Parts Bag...

Page 42: ...RTS REQUIRED CBR x1 CBU x2 CBV x1 CBW x1 CBS x4 CBT x2 TOOLS REQUIRED 1 3 16 in po 5 mm 2 CONTENTS OF BOX 1 CONTENU DE LA BO TE 1 CONTENIDO DE LA CAJA 1 CONTENTS OF BOX 2 DECK ASSEMBLY 6 CONTENTS OF B...

Page 43: ...in Clubhouse until the Deck oor is completely attached Attach the One Handle Rails CBS and the Two Handle Rails CBT to the Deck in the locations indicated Secure each Rail with the hardware indicated...

Page 44: ...OLS AND HARDWARE REQUIRED X SECTION 6 CONTINUED 6 3 3 16 in po 5 mm 2 Secure the Angled Cargo Leg CAY from step 5 8 to the Cargo Side Deck Support with the hardware indicated ARL x1 ARU x1 CAC ARU ARL...

Page 45: ...x4 DXY x8 CBS CBT CBT BTS CBU BTS BTS BTS CBS CBS EIG CBU x2 EIG DXY DXY DXY DXY Repeat this step for the Cargo Net side CBW of the assembly WARNING Use extreme caution when standing on ladders to per...

Page 46: ...One Handle Rails CBS and the Swing Bar CBO with the hardware shown in the locations indicated Make sure the dimpled side of the A Frame Deck Tube faces the A Frame while the three holes on the tube fa...

Page 47: ...Deck Tube CBW to the One Handle Rails CBS with the hardware indicated BTS x6 DXY x6 AOF x2 AAF x2 EIF x2 3 16 in po 5 mm 2 1 DXY BTS 6 7 Secure the Climbing Wall Deck Tube CBW to the Right Vertical Po...

Page 48: ...ALL AND CHALKBOARD ASSEMBLY 7 CAJ PARTS REQUIRED TOOLS REQUIRED 1 CONTENTS OF BOX 1 CONTENTS OF BOX 4 ADV x10 CAD CHX x2 ASF x2 ARV x3 CBY x1 CBZ x1 CBX x2 LARGE PLASTIC PARTS 1 4 in po 7 mm 1 1 1 Har...

Page 49: ...dicate the locations needed to be drilled Using a 1 4 in Drill Bit not included drill completely through the plastic 7 1 Repeat this step to drill through the indentations in the other Climbing Wall P...

Page 50: ...E REQUIRED X SECTION 7 CONTINUED 7 2 Place the Climbing Wall Pole CBY into one of the notches on the Climbing Wall Panel CBX as shown Secure the Pole to the Climbing Wall with the hardware indicated 1...

Page 51: ...is attached to the Climbing Wall Pole CBY in the location shown Make sure the Climbing Wall Panel is oriented as shown Secure the Climbing Wall Panel to the Left Vertical Pole CBK with the hardware i...

Page 52: ...ake sure the Climbing Wall Panel is oriented as shown in the image below Attach this Panel to the Wall Pole using the Screws ADW and the Right Vertical Pole CBJ using the Screws ADV Both Climbing Wall...

Page 53: ...rd CBZ between the Deck CBR and the A Frame Deck Tube CBV Secure the bottom of the Chalkboard with two Screws ASF Attach the top of the chalkboard with the hardware indicated CHX x2 ASF x2 ARV x3 1 Bo...

Page 54: ...8 TOOLS REQUIRED 3 16 in po 5 mm 2 1 2 in po 13 mm 1 CAE ROOF ASSEMBLY ADV x48 DXY x8 ARO x4 ASE x4 ARL x8 BRL x4 ARN x8 EIG x4 BTS x8 PARTS REQUIRED CONTENTS OF BOX 5 CCA x2 CCB x8 CONTENTS OF BOX 3...

Page 55: ...ubes CBV CBW Secure the Round Roof Tubes with the hardware shown Place a Flat Plug Cap EIG in each end of the Deck Tubes then place the Cap Plugs ARO in the locations shown Make sure the Round Roof Tu...

Page 56: ...nnect the other six Trusses ASE x4 ARN x4 ARL x8 DXY x8 BTS x8 3 16 in po 5 mm 1 1 2 in po 13 mm 1 The holes in the trusses need to face up CCB CCB ASE ARL ARL Place the Roof Trusses assembled in step...

Page 57: ...e Roof Panels placed on top need to have a notch as shown ADV CCC CCC ADV ADV ADV ADV ADV ADV ADV ADV ADV ADV ADV WARNING Use extreme caution when standing on ladders to perform assembly steps Follow...

Page 58: ...the Dome Caps EIH into the ends of the Roof Trusses CCB Tap lightly with a Rubber Mallet if necessary EIH x8 1 EIH EIH EIH EIH 8 5 Connect the two remaining Roof Panels CCC with the hardware shown AD...

Page 59: ...1 Hardware Bag HARDWARE REQUIRED 9 CAF SLIDE AND ACCESSORIES ASSEMBLY BZT x1 BZU x2 BRL x1 ARM x2 ASH x1 Hardware Bag CAG ARM x1 BRL x2 DXY x1 ARU x1 BZV x1 BTS x1 Hardware Bag CAH ARX x3 ARM x3 ARL x...

Page 60: ...S REQUIRED 9 CCE x1 CCD x1 CONTENTS OF BOX 6 CAB x1 CAA x1 BEK x1 LARGE PLASTIC PARTS TOOLS REQUIRED 3 16 in po 5 mm 2 1 2 in po 13 mm 1 1 2 in po 13 mm 1 3 8 in po 10 mm 1 6 1 SLIDE AND ACCESSORIES A...

Page 61: ...63 TOOLS AND HARDWARE REQUIRED X SECTION 9 CONTINUED 6 9 1 Use the Electric Drill to drill a hole through each of the three indents at the top of the slide 1 3 8 in po 10 mm 1 BEK...

Page 62: ...ide BEK to the Deck CBR with the hardware indicated 3 16 in po 5 mm 1 1 2 in po 13 mm 1 ARX x3 ARM x3 ARL x6 ARX ARX ARX ARL ARL ARL ARL ARL ARL ARM ARM ARM BEK BEK CAUTION Slide can get hot in direct...

Page 63: ...ing Wall Deck Tube CBW and secure with the hardware shown Attach the Binoculars CCD to the Bracket with the hardware shown 3 16 in po 5 mm 1 1 2 in po 13 mm 1 ARM x1 BRL x2 DXY x1 ARU x1 BTS x1 CBW DX...

Page 64: ...ware shown BZT x1 BZU x2 BRL x1 ARM x2 ASH x1 3 16 in po 5 mm 1 1 2 in po 13 mm 1 1 2 in po 13 mm 1 ASH CAB BZU BZU ARM ARM 9 5 Place the Steering Wheel CCE over the Wheel Clicker Hub CAB as shown Sec...

Page 65: ...67 Hardware Bag HARDWARE REQUIRED 10 CAL SWING ASSEMBLY BZY x6 ARL x3 ARM x6 ASL x3 ASM x6 ABK x3 CUY x1 EIG x6 DLK Hardware Bag...

Page 66: ...68 PARTS REQUIRED 10 CONTENTS OF BOX 2 TOOLS REQUIRED 3 16in po 5 mm 2 1 2 in po 13 mm 1 SWING ASSEMBLY BKT x3 BKU x1 CCF x3 CCH x3 CCI x1 CCJ x1 CCG x3 CONTENTS OF BOX 6 1 6...

Page 67: ...two remaining Plastic Seats to the Square Tubings EIG x6 ABK x3 ASL x3 3 16 in po 5 mm x2 1 2 in po 13 mm x1 CCG CCF ASL EIG ABK 10 2 Bring the three assemblies completed in step 7 1 together Secure...

Page 68: ...10 CONTINUED 6 10 3 Attach a Quick Link ASM to both ends of each Soft Grip Chain Attach the Soft Grip Chains CCH to the Eye Bolts ASL in the Under Deck Swing Assembly ASM x6 CCH CCH CCH ASM ASM ASM A...

Page 69: ...71 TOOLS AND HARDWARE REQUIRED X SECTION 10 CONTINUED 6 10 5 Attach the Belt Swings BKT and the Trapeze Swing BKU to the Swing Hardware as shown x1 BKU BKT BKT BKT...

Page 70: ...See page 7 Twice a month during play season Tighten all hardware Check all protective coverings on bolts pipes edges and corners Replace if they are loose cracked or missing Rake and check depth of lo...

Page 71: ...ng empty seats Teach children to sit in the center of the swings with their full weight on the seats Never stand or kneel on the swing seat Instruct children not to use the equipment in a manner other...

Page 72: ...uf ng of the product that may result from normal usage In addition defects resulting from intentional damage negligence or unreasonable use will void this warranty 4 Liability for incidental or conseq...

Page 73: ...result from normal usage In addition defects resulting from intentional damage negligence or unreasonable use will void this warranty 4 Liability for incidental or consequential damages is excluded to...

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