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Lifetime 90180, Owner'S Manual

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42

In the event the Backboard should need replacing, please follow the instructions below.  Never remove the Backboard from the 
system without first dissasembling the system as instructed.  

At least six adults are required to complete the following steps

:

REMOVING THE BACKBOARD

DISASSEMBLE THE SYSTEM

SEC 

7

WARNING

The assembled system is very heavy. At least 
six adults are required to complete these steps. 
Keep hands and fi ngers clear of pinch points. 
Do not put hands or fi ngers between the Pole 
and the mounting plate at any time. Stand the 
Pole up slowly and carefully. Failure to follow all 
of these instructions and warnings could lead 
to property damage or serious personal injuries.

Note: Place cardboard or other cushioning material between the 
backboard and the ground.

!

SEC 

7.1

Remove the 

5/8” Nylon Caps (AMS)

 from each J-Bolt.

SEC 

7.2

Have five adults hold the system steady as one adult removes the 

5/8” Flat Washers (BIP)

 and 

5/8” Nylock Nuts (ADL)

 

from each J-Bolt.

SEC 

7.3

Use all six people and carefully lower the system to the ground.

SEC 

7.4

• 

Remove the hardware that attaches the Extension Arms to the Backboard.

• 

Reverse the steps in Section 4 to carefully remove the Backboard

from the system.  

• 

Being careful of the glass, reverse the steps in Section 6 to

remove the rim from the backboard.

• 

Set aside the Rim and all hardware for re-assembly with a

replacement backboard.

• 

Follow Sections 4-6 of this manual to reassemle the system with a 

new Backboard.

ADL

BIP

AMS

Summary of Contents for 90180

Page 1: ...Keep this Product ID Number and use when contacting Customer Service MODEL N 90180 OWNER S MANUAL For Customer Service in mainland Europe E mail cs lifetimeproducts eu C O P Y ...

Page 2: ...ory all parts and hardware using the parts and hardware lists and identifiers in this document Proper and complete assembly use and supervision are essential for proper orientation and to reduce the risk of accident or injury A high probability of serious injury exists if this product is not installed maintained and or operated properly Failure to comply with any of the warnings in this instruction...

Page 3: ...gns of damage are found follow the instructions for Handling Broken Glass below 3 Use extreme caution when handling or working around the Backboard 4 The Backboard was designed for use with a Basketball Do not use other types of balls or other objects with the system Do not use this system for any purpose other than its designed purpose HANDLING BROKEN GLASS At the first sign of breakage 1 Keep eve...

Page 4: ...de the holes Do not scrape away all of the powder coating Bare metal may rust You may need to pound some Bolts into place with a hammer or mallet TOOLS AND PARTS REQUIRED FOR THIS ASSEMBLY This system comes in 3 boxes Do not attempt assembly until all 3 boxes have arrived 1 3 4 1 Cement Rubber Mallet 1 1 2 2 1 4 Allen Wrench 1 9 16 2 3 8 Allen Wrench 1 Shovel Carpenter s Level 1 1 Tape Measure 1 L...

Page 5: ...G ASSEMBLY GUIDES TOOLS AND HARDWARE REQUIRED FOR THIS PAGE CAUTION ADZ x10 1 4 x 5 8 Pan Head Screw This area is located at the top left hand corner of the page and indicates which tools and hardware are needed to complete the assembly steps on a page This area is located at the top right hand corner of the page and shows an image of the product with shaded parts indicating which section is being...

Page 6: ...9 Small Spacer 4 AAX 1 2 Centerlock Nut 3 CYN 5 16 Nylock Nut 1 EIP 5 8 Centerlock Nut 1 AEG 1 2 Plastic Washer 2 AEH 5 8 Plastic Washer 2 AJZ Dark Lithium Grease not pictured 1 AKH Silicone Grease White not pictured 1 CZF Extension Arms to Pole Assembly Hardware CYI 5 8 x 11 1 4 Grade 5 Bolt 2 CYJ 5 8 x 8 1 4 Grade 5 Bolt 1 CYU 1 2 x 3 3 4 Grade 2 Bolt 4 DEF 1 2 x 9 Grade 8 Bolt 1 CYO 5 8 x 4 3 4...

Page 7: ...et AEZ x4 36 Rebar AKE x1 Lower Extension Arm Assembly AKD x2 Upper Extension Arm ALS x2 Lifter Arm AJR x2 Gas Spring AKG x2 Gas Spring Cover ALX x1 Rim Assembly AMA x1 Rim Cover Plate AKI x1 Lift Handle AKT x1 J Bolt Template AEI x4 J Bolt AKP x1 Height Sticker ...

Page 8: ...n at 25 of Actual Size CXZ x1 Right Cam Plate CXY x1 Left Cam Plate CYA x2 Handle Bracket ALG x1 Pole AJI x1 Backboard AKX x1 Handle Lock Bracket AMO x1 Trigger Pin Parts shown at 5 of Actual Size PARTS IDENTIFIER ...

Page 9: ...Hex Nut AEO x1 5 8 x 2 Hex Bolt CYC x2 5 8 Large Poly Spacer CYL x1 5 16 x 5 Grade 2 Bolt EKO x4 1 2 x 1 5 8 Spacer CYN x1 5 16 Nylock Nut AEG x2 1 2 Plastic Washer CYQ x1 5 8 x 1 Spacer EKN x4 5 8 x 9 Spacer AEH x2 5 8 Plastic Washer Not actual length Not actual length EKV x1 625 x 8 875 Bolt EKW x3 5 x 8 75 Bolt 8 875 8 75 AAX x3 1 2 Centerlock Nut EIP x1 5 8 Centerlock Nut ...

Page 10: ... CYP x2 5 8 x 2 9 Rubber Spacer CYI x2 5 8 x 11 1 4 Grade 5 Bolt CYF x5 1 2 Grade 2 Nylock Nut CYM x4 1 2 x 7 8 Washer CYU x4 1 2 x 3 3 4 Grade 2 Bolt AEH x4 5 8 Plastic Washer CYQ x2 5 8 x 1 Spacer CYO x1 5 8 x 4 3 4 Spacer AEG x4 1 2 Plastic Washer Not actual length 9 DEF x1 1 2 x 9 Grade 8 Bolt CYJ x1 5 8 x 8 1 4 Grade 5 Bolt 8 1 4 Not actual length ...

Page 11: ...lt AEH x2 5 8 Plastic Washer CYG x1 5 8 11 Grade 2 Nylock Nut AAA x4 3 8 16 Nylock Nut ABY x4 3 8 x 1 3 4 Hex Bolt AAF x8 3 8 Flat Washer ADU x2 M8 x 0 8mm Panhead Screw RIM TO BACKBOARD ASSEMBLY HARDWARE BCS Hardware shown at Actual Size Not actual length 8 1 4 CUA x4 5 8 Lock Washer BIP x8 5 8 Flat Washer ADL x4 5 8 Nylock Nut AMS x4 5 8 Nylon Cap POLE TO J BOLT ASSEMBLY HARDWARE CZG Hardware sh...

Page 12: ...Size CYV x1 5 8 Hex Nut Coupler AER x8 5 8 Hex Nut AEO x1 5 8 x 2 Hex Bolt AEZ x4 36 Rebar AKT x1 J Bolt Template AEI x4 J Bolt SETUP HARDWARE CZD Hardware shown at Actual Size TOOLS USED NOT INCLUDED Carpenter s Level Shovel Cement Tape Measure 15 16 Wrench x2 1 680 lb 762 kg ...

Page 13: ...ying surface Thread a 5 8 Hex Nut AER all the way onto each J Bolt AEI Slide the threaded ends of the J Bolts through the corner holes in the J Bolt Template AKT and secure them completely with 5 8 Hex Nuts AER Insert the 5 8 x 2 Hex Bolt AEO through the center hole in the J Bolt Template and tighten the Nut Coupler CYV onto the Bolt as far as it will go Note There must be a 3 foot area behind the...

Page 14: ...mix the concrete according to the instructions on the bags Please note that a thicker mix of concrete will dry stronger Pour the concrete into the hole stopping about 18 inches from the top of the hole Push the four pieces of 36 Rebar AEZ firmly to the bottom of the hole The Rebar should be arranged in a square about 8 inches wide in the center of the hole so each piece will be next to the J Bolts ...

Page 15: ...rge Poly Spacer CYL x1 5 16 x 5 Grade 2 Bolt AEG x2 1 2 Plastic Washer EKO x4 1 2 x 1 5 8 Spacer CYN x1 5 16 Nylock Nut AAX x3 1 2 Centerlock Nut CYQ x1 5 8 x 1 Spacer EKN x4 5 8 x 9 Spacer Not actual length Not actual length EKV x1 625 x 8 875 Bolt EKW x3 5 x 8 75 Bolt EIP x1 5 8 Centerlock Nut AEH x2 5 8 Plastic Washer 8 875 8 75 ...

Page 16: ...ALG x1 Pole AKI x1 Lift Handle AJR x2 Gas Spring AKG x2 Gas Spring Cover ALS x2 Lifter Arm TOOLS USED NOT INCLUDED 1 2 Wrench x1 Parts shown at 25 of Actual Size 1 4 Allen Wrench x1 CYA x2 Handle Bracket AKX x1 Handle Lock Bracket AMO x1 Trigger Pin 3 4 Wrench x1 3 8 Allen Wrench x1 Rubber Mallet 15 16 Wrench x1 ...

Page 17: ...Grease AJZ before performing this step Note It is critical that the Handle Brackets CYA are assembled to the pole in the orientation shown with the holes on the bracket closest to the ground TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS BRECHAS À RAS A RAS Note DO NOT overtighten the hardware The Handle components must move freely around the Bolts A slight gap ...

Page 18: ...actual size AAX x1 EKW x1 not actual length 8 75 AAX EKO EKO EKW AKI Note Coat the Bolt EKW lightly with Dark Lithium Grease AJZ before performing this step TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS BRECHAS À RAS A RAS Note DO NOT overtighten the hardware The Handle components must move freely around the Bolts A slight gap should be visible on each side of ...

Page 19: ...ining up the holes in the Gas Spring Cover with those in the narrow end of the Gas Spring Repeat this step for the remaining Gas Spring and Gas Spring Cover SEC 2 4 1 2 Note The Gas Spring Cover will rest loosely on the Gas Spring It will be secured to the Gas Spring later in the assembly AKG AJR Note Coat the Bolt EKW lightly with Dark Lithium Grease AJZ before performing this step TOO TIGHT TROP...

Page 20: ... on the pole brackets Secure the Gas Springs and Gas Spring Covers to the Pole using the hardware shown SEC 2 5 2 CYL x1 CYN x1 1 2 1 4 5 not actual length CYL CYN Pole Brackets Note DO NOT overtighten the hardware The Handle components must move freely Make sure the nut is flush with the end of the Bolt X X Line up the holes ...

Page 21: ...TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 21 SEC Slide the Trigger Pin AMO through the upper set of holes in the Gas Springs AJR SEC 2 6 2 NO TOOLS OR HARDWARE REQUIRED FOR THIS PAGE 1 2 AJR AMO AJR ...

Page 22: ...is step DO NOT USE the Dark Lithium Grease as this may damage the Gas Springs WARNING Slide the Lock Bracket over the Trigger Pin and use the Pad Lock provided to lock the Handle in place once this step is complete Failure to lock the Handle may result in serious personal injury EKV EIP ALS ALS AEH AEH CYC CYC CYQ EKN Note Coat the Bolt EKV lightly with White Silicone Grease AKH before performing ...

Page 23: ...Grade 2 Nylock Nut CYP x2 5 8 x 2 9 Rubber Spacer CYI x2 5 8 x 11 1 4 Grade 5 Bolt CYF x5 1 2 Grade 2 Nylock Nut CYM x4 1 2 x 7 8 Washer CYU x4 1 2 x 3 3 4 Grade 2 Bolt AEH x4 5 8 Plastic Washer CYQ x2 5 8 x 1 Spacer CYO x1 5 8 x 4 3 4 Spacer AEG x4 1 2 Plastic Washer Not actual length 9 DEF x1 1 2 x 9 Grade 8 Bolt CYJ x1 5 8 x 8 1 4 Grade 5 Bolt 8 1 4 Not actual length ...

Page 24: ...LS USED NOT INCLUDED SEC 3 Parts shown at 10 of Actual Size Parts shown at 25 of Actual Size CXZ x1 Right Cam Plate CXY x1 Left Cam Plate AKE x1 Lower Extension Arm Assembly AKD x2 Upper Extension Arm 3 4 Wrench 3 8 Allen Wrench 15 16 Wrench Rubber Mallet ...

Page 25: ...e a Rubber Mallet if necessary to tap the Bolt into place SEC 3 1 3 CYP CYI CYP CYG CYP x2 11 1 4 not actual length CYI x1 CYG x1 not actual size 3 8 Note Tighten the Nut CYG until it is flush with the end of the Bolt CYI The lifter arms ALS will move freely if left unattended To avoid personal injury or property damage have one adult hold the lifter arms in place until they are secured to the syst...

Page 26: ... Attach the Left Cam Plate CXY and the Right Cam Plate CXZ to the end of the Lower Extension Arm Assembly AKE using the hardware shown Make sure the Cam Plates are positioned as pictured SEC 3 2 CYF x4 CYU x4 CYM x4 CYU CYF CYM CYU CYF CYM CXZ CXY 3 8 AKE ...

Page 27: ...Q x2 CYG x1 CYQ CYQ not actual size not actual size 3 8 AKE Note Tighten the Nut CYG until it is flush with the end of the Bolt CYI TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS BRECHAS À RAS A RAS Note DO NOT overtighten the hardware The Handle components must move freely around the Bolts A slight gap should be visible on each side of the spacers DO NOT OVERTIG...

Page 28: ...tual size CYG x1 CYO 15 16 3 8 AKE ALS ALS Note Tighten the Nut CYG until it is flush with the end of the Bolt CYJ After completing this step it is no longer necessary to have an adult hold the Lifter Arms in place ALS Note Coat the 5 8 x 8 1 4 Bolt CYJ lightly with Dark Lithium Grease AJZ before performing this step TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS...

Page 29: ...x1 AKD AKD Note Coat the 1 2 x 9 Bolt DEF lightly with Dark Lithium Grease AJZ before performing this step TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS BRECHAS À RAS A RAS Note DO NOT overtighten the hardware The Handle components must move freely around the Bolts A slight gap should be visible on each side of the spacers DO NOT OVERTIGHTEN THE HARDWARE ...

Page 30: ...t 5 of Actual Size AJI x1 Backboard CYT x2 1 2 x 1 1 4 Grade 2 Bolt CYF x2 1 2 13 Grade 2 Nylock Nut AEG x6 1 2 Plastic Washer CYJ x1 5 8 11 x 8 1 4 Grade 5 Bolt AEH x2 5 8 Plastic Washer CYG x1 5 8 11 Grade 2 Nylock Nut 3 4 Wrench 3 8 Allen Wrench 15 16 Wrench BACKBOARD TO POLE ASSEMBLY HARDWARE BCR Hardware shown at Actual Size ...

Page 31: ...er Extension Arms AKE to the Backboard AJI using the hardware shown 8 1 4 not actual length CYJ x1 AEH x2 CYG x1 15 16 3 8 AJI CYJ AEH CYG AKE AEH TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS BRECHAS À RAS A RAS Note DO NOT overtighten the hardware The Handle components must move freely around the Bolts A slight gap should be visible on each side of the spacer...

Page 32: ...e open end of the 3 4 wrench to tighten the Nut Note Repeat this step to attach the other Upper Extension Arm to the Backboard TOO TIGHT TROP SERRÉ DEMASIADO APRETADO FLUSH SLIGHT GAPS PETITES LACUNES PEQUEÑAS BRECHAS À RAS A RAS Note DO NOT overtighten the hardware The Handle components must move freely around the Bolts A slight gap should be visible on each side of the spacers DO NOT OVERTIGHTEN...

Page 33: ...REQUIRED FOR THIS SECTION Note DO NOT PROCEED with this Section untill the concrete from Section 1 has been allowed to cure over at least 72 hours 3 days Carpenter s Level x1 POLE TO J BOLT ASSEMBLY HARDWARE CZG Hardware shown at Actual Size CUA x4 5 8 Lock Washer BIP x8 5 8 USS Washer ADL x4 5 8 Nylock Nut AMS x4 5 8 Nylon Cap ...

Page 34: ...T PROCEED untill the concrete from Section 1 has been allowed to cure over at least 72 hours 3 days 5 WARNING The assembled system is very heavy At least six adults are required to complete these steps Keep hands and fingers clear of pinch points Do not put hands or fingers between the Pole and the mounting plate at any time Stand the Pole up slowly and carefully Failure to follow all of these instr...

Page 35: ...O until it touches the Pole plate ADL BIP 5 ADL x4 AMS x4 15 16 AMS AMS AMS SEC 5 4 A MINIMUM OF THREE ADULTS ARE REQUIRED FOR THIS STEP Have two adults continue supporting the Pole Using a carpenter s level on the face and the side of the Backboard adjust the Hex Nuts between the J Bolt Template and the Pole plate until the Pole plate is resting level on all four Nuts with the Backboard hanging v...

Page 36: ...l Size AKZ x1 Net AAA x4 3 8 16 Nylock Nut ABY x4 3 8 x 1 3 4 Hex Bolt AAF x8 3 8 Flat Washer ADU x2 M8 x 0 8mm Panhead Screw RIM TO BACKBOARD ASSEMBLY HARDWARE BCS Hardware shown at Actual Size ALX x1 Rim Assembly AMA x1 Rim Cover Plate AKP x1 Height Sticker 9 16 Wrench x2 Ladder x2 Flathead Screwdriver Tape Measure ...

Page 37: ... Rim and through the Backboard AJI Secure the hardware with 3 8 Flat Washers AAF and 3 8 16 Nylock Nuts AAA on the reverse side of the Backboard as shown ABY x2 AAF x4 Front View Rear View Bolt and Washer Assembly ABY AAF 9 16 x2 ALX AJI AAA x2 AAF AAA x2 WARNING Use extreme caution when standing on ladders to perform assembly steps Follow all warnings and cautions on the ladder Failure to follow ...

Page 38: ... Hex Bolt ABY and 3 8 Flat Washer AAF into the middle hole into the Rim Assembly and through the Backboard Secure the hardware with another 3 8 Flat Washer and a 3 8 Nylock Nut AAA on the backside of the Backboard as shown 6 Rear View ABY x2 AAF x4 9 16 x2 AAA x2 AAF AAA ABY AAF ...

Page 39: ...Rim ALX by tightening the Nuts at the bottom of the Springs with a Wrench 6 Note DO NOT COMPLETELY TIGHTEN THE NUTS IN THIS STEP Only tighten the Nuts until the Rim does not wobble Nuts 9 16 SEC 6 5 Attach Rim Cover Plate AMA to the Rim using the hardware shown ADU ADU AMA ALX ADU x2 ...

Page 40: ...ly the Sticker to the back of the Gas Spring lining up the 10 line with the pencil mark on the Gas Spring Press the Sticker into place while slowly removing the rest of the backing to prevent wrinkles in the Sticker 6 SEC 6 7 Remove the protective covering from the backboard and attach Net AKZ to the Rim ALX ALX AKZ Note If a replacement Net is needed please call our Customer Service Department Ou...

Page 41: ...ously from the White Silicone Grease Packet AKH to the Trigger Pin AMO and the Release Pins on each Gas Spring AJR as shown AJR AJR AMO CAUTION Use only silicone grease during this step Lithium grease may damage the gas springs Apply White Silicone Grease to the Trigger Pin Apply White Silicone Grease to the Release Pins ...

Page 42: ... lead to property damage or serious personal injuries Note Place cardboard or other cushioning material between the backboard and the ground SEC 7 1 Remove the 5 8 Nylon Caps AMS from each J Bolt SEC 7 2 Have five adults hold the system steady as one adult removes the 5 8 Flat Washers BIP and 5 8 Nylock Nuts ADL from each J Bolt SEC 7 3 Use all six people and carefully lower the system to the groun...

Page 43: ...k all Nuts and Bolts If any are loose tighten them b Check all parts for excessive wear and tear If necessary replace any parts that have been worn or damaged through usage Contact our Customer Service Department for replacement parts c Inspect the Warning Sticker on the pole If it is ripped faded or illegible call our Customer Service Department to request a replacement Sticker d Check all Pole s...

Page 44: ...to move or adjust system During play do not wear jewelry rings watches necklaces etc Objects may entangle in net Keep water and organic material away from pole Pole can rust and fall Once a month check pole and all metal parts for rust Completely remove rust and repaint with exterior enamel If rust has penetrated any steel part replace that part immediately Check system before each use for loose h...

Page 45: ...45 Or call 1 800 424 3865 To purchase accessories or other Lifetime Products visit us at www lifetime com ENHANCE YOUR LIFETIME PURCHASE BY ADDING ACCESSORIES OR OTHER GREAT PRODUCTS ...

Page 46: ...of the product that may result from normal usage In addition defects resulting from intentional damage negligence unreasonable use or hanging from the net or rim will void this warranty 5 Liability for incidental or consequential damages is excluded to the extent permitted by law While every attempt is made to embody the highest degree of safety in all equipment freedom from injury cannot be guara...

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