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Lifetime 90135, Assembly Instructions Manual

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35

TOOLS AND HARDWARE REQUIRED 

X

 SECTION 4 (CONTINUED) 

4.3

4.4

ATK

 (x1)

ARX

 (x1)

CVZ

 (x1)

CQK

CQI

CQJ

ARX

CVZ

ATK

CVZ

!

• You may need to use a screwdriver to press the Washers into the recess in the

plastic. Securely tighten all hardware after all of the parts in this step have
been attached.

• Slide the 

Steering Tube (CQI)

 through the front of the Nose all the way to the Dashboard side of the assembly.

 

• Place the 

Formed Washer (ATK)

 at the end of the Steering Tube, and align the notch on the nub in the steering

 

wheel as shown in Sec 4.2. Place the 

Steering Wheel (CQJ)

 over the Steering Tube. Secure with the hardware

 

shown.

 

3/16 in/po (≈5 mm)

(2)

Summary of Contents for 90135

Page 1: ...135 Savethisinstructionintheeventthatthemanufacturerhas tobecontactedforreplacementparts BEFORE ASSEMBLY 1 2 in po 13 mm 1 3 16 in po 5 mm 1 2 3 4 in po 19 mm 2 1 1 2 Icon Legend 4 Warnings Notices 5 Safety Information 6 Safe Play Area 12 Base Assembly 13 Fuselage Assembly 17 Parts Identifier i iv Wing Assembly 27 Cockpit Assembly 33 Maintenance 36 Warning Sticker 39 Registration 40 Warranty 41 ...

Page 2: ...age Indicates the tools to be used for a section Indicates to use not to use an electric drill for a specificstep Indicates the use of a centerlock nut A nut with this marking will require some effort to tighten This hardware was designed with this feature in order to prevent loosening later A cordless drill can be used for driving screws however care should be taken not to over tighten or strip sc...

Page 3: ...supervision are essential for proper operation and to reduce the risk of accident or injury A high probability of serious injury exists if this product is not installed maintained and operated properly FAILURE TO FOLLOW THESE WARNINGS MAY RESULT IN SERIOUS INJURY OR PROPERTY DAMAGE AND WILL VOID WARRANTY Owner must ensure that all players know and follow these rules for safe operation of the syste...

Page 4: ... for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment INSTALLATION GROUND PREPARATION INSTRUCTIONS PLAYGROUND AND SURFACE MATERIALS INSTRUCTIONS OPERATING INSTRUCTIONS Observing the following instructions and warnings reduces the likelihood of serious or fatal injury The number of occupants that may safely use the entire play set including all components is sev...

Page 5: ...surfacing Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to account for water drainage Check and maintain the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct level on play equipment support posts That way you can easily see when to replenish and or redistribute th...

Page 6: ...m 6 6 ft 2m 6 6 2m 6 6 2m 6 6 2m 6 6 2m SAFE PLAY AREA SAFETY ZONE Place the equipment no less than 6 6 ft 2 m from any structure or obstruction such as a fence garage house overhanging branches laundry lines or electrical wires The impact surfacing needs to cover the entire recommended play area Refer to the example below ...

Page 7: ...QY CVZ x17 ASE x1 ATE x4 ASN x2 DXY x14 ATB x14 ARN x1 ARU x1 ATD x2 ATC x2 CPN x1 CPL x1 CPM x1 CPP x2 CPQ x2 CPO x1 CPR x2 3 4 in po 19 mm 2 1 2 in po 13 mm 1 Part CPU is packaged inside part CPQ Part CPV is packaged inside part CPP Please remove these parts before assembly 3 16 in po 5 mm 2 ...

Page 8: ...CPP to the Front Cross Brace CPL with the hardware shown Connect the two Rear Skids CPQ to the Rear Cross Brace CPM and the Middle Cross Brace CPN Secure with the hardware shown ATB CVZ ATB DXY DXY CVZ CPQ CPQ CPM CPN Only finger tighten this hardware Orient this bracket in the direction shown This hole should be facing down 1 2 3 16 in po 5 mm 2 ...

Page 9: ...hould be facing down This bracket should be facing the direction shown This hole should be in the location shown Make sure all parts are oriented correctly before continuing 1 4 Attach this hardware fi rst Attach this hardware second 2 Make sure all parts are oriented correctly before contimuing 1 2 in po 13 mm 1 3 16 in po 5 mm 2 ...

Page 10: ...he Screws fit before tightening Securely tighten all Base Assembly hardware before continuing CVZ x2 DXY x2 Connect the two assemblies completed in steps 1 1 1 4 Secure with the hardware shown 1 5 ATD x2 ATE x4 ATC x2 ATB x2 1 6 1 2 3 1 2 3 1 2 3 1 2 3 ATD ATD ATC ATC ATE ATE ATE ATE CPR CPR CPM CPL 1 2 3 Set the hardware for the Adjustment Stand at hole 1 for younger children and at hole 3 for old...

Page 11: ...etal Part Hardware Bag PARTS REQUIRED HARDWARE REQUIRED CQZ COZ ATI x2 ATH x2 DXX x6 AWS x14 ATG x16 ASB x14 ATB x6 CVZ x24 ASE x2 CPT x2 CPS x2 CPU x2 CPV x2 CQA x2 CQB x1 Hardware Bag FUSELAGE ASSEMBLY 2 ...

Page 12: ...18 Metal Parts TOOLS REQUIRED PARTS REQUIRED FUSELAGE ASSEMBLY 2 CPW x1 CPX x1 CPY x2 CPZ x2 1 2 in po 13 mm 1 CQL x1 3 16 in po 5 mm 2 ...

Page 13: ...o not overtighten Make sure the seats are placed so the sticker is right side up 2 2 CPU CPV CPT CPS Begin the fuselage assembly by connecting the Front Fuselage CPS to the Top Fuselage CPU and the Bottom Fuselage CPV Slide this assembly into the Rear Fuselage CPT Repeat this step to assemble the other side of the Fuselage Make sure the dimpled holes on each assembly face opposite directions These...

Page 14: ... outside of the Fuselage Dimpled hole 2 3 DXX DXX CVZ CVZ ATB ATB ATB x4 CVZ x4 DXX x4 Secure the Fuselage assembled in Sec 2 2 with the hardware shown Make sure to insert the T Nuts ATB so they face the opposite side of the assembly as the dimpled holes in the tubes Repeat this step with the hardware in the reverse direction to complete the other Fuselage frame 3 16 in po 5 mm 2 ...

Page 15: ...lace the assembled Back Seat Back Support CPX in between the two fuselage frames Place the Coped Caps AWS in the location pictured and line up the holes in the Back Seat Back Support with the holes in the fuselage frame AWS Attach the assembled Front Seat Back Support CPW in between the two fuselage frames Place the Coped Caps AWS on the tubes indicated Line up the holes in the Front Seat Back Sup...

Page 16: ...e Position the Cockpit Seat Support CQA in the location shown with a Coped Cap AWS on each end Place the hardware through the Fuselage frames and into the seat support and fingertighten This hardware will be removed and reused later in the assembly Place the Cockpit Seat CPZ in the position shown Tip the fuselage on its side to secure the Cockpit Seat with the hardware depicted in the order shown 3...

Page 17: ... IDENTIFIER Metal Parts CPN x1 CPL x1 CPM x1 CPP x2 CPQ x2 CPO x1 CPR x2 Part CPU is packaged inside part CPQ Part CPV is packaged inside part CPP Please remove these parts before assembly CPT x2 CPS x2 CPU x2 CPV x2 CQA x2 CQB x1 ...

Page 18: ...iii PARTS IDENTIFIER Metal Parts CPW x1 CPX x1 CPY x2 CPZ x2 CQL x1 CQD x4 CQC x2 CQE x2 CQF x2 CQG x1 Remove This Section ...

Page 19: ...iv Remove This Section PARTS IDENTIFIER CQJ x1 CQK x1 CQI x1 CQH x1 HARDWARE REQUIRED ACCESSOIRES REQUIS CQY CQZ CRA COZ CRB Plastic Parts ...

Page 20: ...cessorios sólo a mano Position the Cockpit Seat Support CQA in the location shown with Coped Caps AWS on each end of the tube Place the hardware through the fuselage frames and into the seat support and fi nger tighten as shown This hardware will be removed and reused later in the assembly Place the Cockpit Seat CPZ in the position shown Tip the fuselage on its side to secure the Cockpit Seat with ...

Page 21: ...WS AWS CQB ASB ASB CVZ CVZ CQB Only finger tighten this hardware Place a Coped Cap AWS at each end of the Front Horizontal Pivot CQB Position the Front Horizontal Pivot with the dimpled hole facing outward at the front of the fuselage assembly as shown Secure with the hardware shown ...

Page 22: ...on it on the Skid and Cross Brace assembly Line up the holes in the Front Horizontal Pivot CQB and the Rear Seat Back Support CPX with the holes in the Adjustment Stands CPR Have a third person place the Brass Bushing ATH in position fi rst Secure with the hardware shown Make sure the bolts have gone through the Brass Bushing and assemble the hardware as shown 3 16 in po 5 mm 2 1 2 in po 13 mm 1 ...

Page 23: ...ED X SECTION 2 CONTINUED 2 13 CVZ ATB CVZ DXX DXX ATB CQL Secure the Chain Foot Rest CQL to the Fuselage with the hardware shown by positioning the chain links over the holes in the fuselage DXX x2 ATB x2 CVZ x2 3 16 in po 5 mm 2 ...

Page 24: ...27 Metal Part Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED WING ASSEMBLY 3 CRA ASB x2 CVZ x20 ATB x18 DXX x18 CQD x4 CQC x2 CQE x2 CQF x2 CQG x1 3 16 in po 5 mm 2 ...

Page 25: ...Wing Handle CQE onto the Wing Tip Seat and secure with the hardware shown The hardware also secures the Wing Pieces to the Wing Tip Seat Repeat this step to assemble the other Wing Seat Assembly 3 2 DXX CVZ ATB CQC CPW Only finger tighten this hardware Slide the Wing Support Brace CQC into the bottom tube of the Front Seat Back Support CPW as shown Secure with the hardware shown 3 16 in po 5 mm 2 ...

Page 26: ... Fuselage shown that were placed in Sec 2 7 and 2 9 Secure the Wing assembly to the Fuselage using the hardware that was removed in Sec 3 3 and adding the rest of the hardware as shown Make sure the Bolts ASB go into the Cockpit Seat Support CQA ASB CQA CVZ CVZ DXX ATB CQA ASB CVZ CVZ DXX ATB Only finger tighten this hardware Only finger tighten this hardware 3 16 in po 5 mm 2 ...

Page 27: ...g Assembly into the notch at the end of the Wing Support Brace CQC and secure the Wing Assembly to the Wing Support Brace with the hardware shown Slide the other Wing Support Brace CQC into the bottom tube of the Front Seat Back Support CPW as shown Secure with the hardware shown CVZ ATB CQC DXX Only fi nger tighten this hardware 3 16 in po 5 mm 2 ...

Page 28: ... Fuselage shown that were placed in Sec 2 7 and 2 9 ASB ASB CVZ CVZ 3 8 Secure the Wing assembly to the Fuselage using the hardware that was removed in Sec 3 7 and adding the rest of the hardware as shown Make sure the Bolts ASB go into the Cockpit Seat Support CQA DXX CVZ ATB ATB CVZ CVZ DXX ASB CVZ ASB Only finger tighten this hardware 3 16 in po 5 mm 2 ...

Page 29: ...Wing Support Brace with the hardware shown ASB CVZ CQC Only finger tighten this hardware Place the Tail CQG in the location shown Align the holes in the Tail brackets with the holes in the Fuselage Secure with the hardware shown DXX CVZ ATB ATB ATB ATB CVZ CVZ CVZ DXX DXX DXX CQG Before moving to the next step securely tighten all hardware used in this Section ASB x1 3 9 3 16 in po 5 mm 2 ...

Page 30: ...tal Part Hardware Bag Sac d accessoires Bolsa de accesorios TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED COCKPIT ASSEMBLY 4 CRB ARX x2 ATJ x4 ATK x2 CVZ x6 CQJ x1 CQK x1 CQI x1 CQH x1 1 3 16 in po 5 mm 2 ...

Page 31: ...ose and Dashboard Assembly to the front of the fuselage with the hardware shown 4 2 Place the FormedWasher ATK at the end of the SteeringTube CQI and attach the Propeller CQK to the Steering Tube For proper placement the notch in the Steering Tube should be aligned over the nub in the Propeller as shown CQK CQI ARX CVZ Nub Saillie Pedazo CQI ATK CVZ You may need to use a screwdriver to press the W...

Page 32: ...en all hardware after all of the parts in this step have been attached Slide the Steering Tube CQI through the front of the Nose all the way to the Dashboard side of the assembly Place the Formed Washer ATK at the end of the Steering Tube and align the notch on the nub in the steering wheel as shown in Sec 4 2 Place the Steering Wheel CQJ over the Steering Tube Secure with the hardware shown 3 16 ...

Page 33: ... At the end of each play season or when the temperature drops below 40o F 5o C Remove plastic swing seats and other items and take them indoors or do not use Rake and check depth of loose fi ll protective surfacing materials to prevent compaction and to maintain appropriate depth Replace as necessary See page 7 Disposal Instructions Disassemble and dispose of the playground equipment in such a way ...

Page 34: ...d by law While every attempt is made to embody the highest degree of safety in all equipment freedom from injury cannot be guaranteed The user assumes all risk of injury resulting from the use of this product All merchandise is sold on this condition and no representative of the company may waive or change this policy 5 This product is not intended for institutional or commercial use Lifetime Prod...

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