Lifetime 60231 Assembly Instructions Manual Download Page 26

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TOOLS AND HARDWARE REQUIRED

SECTION 5 (CONTINUED)

• Attach the

Handle pieces (BYR

BYS)

using the hardware provided.

AEE (x1)

ADW (x1)

BYZ (x2)

BBI (x1)

BBI

ADW

AEE

5.5

5.6

BYZ

BYS

BYR

CHK

• Flush with the Right Door

• Once the End Cap is ﬂ ush with the bottom of the Door, insert

Self-Drilling/Self-Tapping Screw (CHK)

into the Door Panel

at the location shown to hold the Square Tube in place.

CHK (x1)

BYR (x1)

BYS (x1)

Summary of Contents for 60231

Page 1: ...00 am 1 00 pm Saturday MST Live Chat www lifetime com click on Ask An Expert tab Video Instructions www youtube com lifetimeproducts QUESTIONS MODEL AND PRODUCT ID you will need both when contacting u...

Page 2: ...ading Indicates the hardware to be used for a section Indicates the tools to be used for a section Indicates no hardware required for a speci c page Indicates no parts required for a speci c section I...

Page 3: ...y also be used Three capable adults are required for assembly All who participate in the assembly process should wear safety glasses throughout the assembly If using a ladder during assembly use extre...

Page 4: ...s Concrete Wood Frame Select the type but know the surface must be leveled and at before installation If the surface is not properly leveled and at the shed will not assemble correctly Proper surface...

Page 5: ...nsions of the shed at its widest and longest points are 84 x 84 2 13 m x 2 13 m Ensure you select a site that will accommodate these measurements The oor dimensions are a bit smaller than those of the...

Page 6: ...e actual dimensions of the shed at its widest and longest points are 84 x 84 2 13 m x 2 13 m Ensure you select a site that will accommodate these measurements The oor dimensions are a bit smaller than...

Page 7: ...Start Here 2 x 4 x 81 1 2 5 1 cm x 10 2 cm x 2 12 m x2 2 x 4 x 80 3 8 5 1 cm x 10 2 cm x 2 04 m x7 16d 3 16d x 7 62 cm x28 81 1 2 2 07 m 83 3 8 2 12 m 80 3 8 2 04 m Ensure all lumber is treated and ap...

Page 8: ...Using nails fasten the plywood to the frame Then drill 5 16 8 mm holes for drainage 1 2 3 1 2 4 x32 x18 5 16 8 mm Drainage Holes 8d 1 1 2 8d 3 81 cm x32 48 x 83 3 8 x 3 4 1 22 m x 2 12 m x 19 1 mm x1...

Page 9: ...1 10 m v 40 1 02 m AFH x4 AFG x2 8 1 4 8 1 4 20 96 cm ADH x2 ADY x8 CXK x16 ADJ x4 ETC x8 ETD x2 7 16 11 mm x2 3 8 10 mm Metal Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED PI CES REQUISES PIEZAS...

Page 10: ...AFH AFH ETD Align the holes in a Connector ETD with those in the ends of the Truss Channels AFH 2 1 If you have trouble with this section follow the code below to view a video on the assembly for this...

Page 11: ...Secure the Connector to the Truss Gutter Channels using the hardware included Attach the Truss Brace to the Truss Gutter Channels using the hardware included 2 2 2 3 2 4 Align the holes in a Truss Br...

Page 12: ...H ADH x2 8 1 4 8 1 4 in po 20 96 cm Slide a Truss Rod ADH through the holes in the Truss Brace and Connector Secure with two Cap Nuts ADJ Lay Truss at and tighten all hardware securely 2 5 2 6 Repeat...

Page 13: ...13 GABLE ASSEMBLY 3 AFE x1 ADZ x3 ADV x6 AGF x1 54 3 8 54 3 8 1 38 m AGH x1 AGI x1 Metal Parts Plastic Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED FKP...

Page 14: ...ADV ADV ADV ADV The at holes face away from the Gable The at hole faces downward Align the holes in the Lintel AFE with those in the Entry Gable AGF 3 2 If you have trouble with this section follow th...

Page 15: ...15 TOOLS AND HARDWARE REQUIRED X SECTION 3 CONTINUED AGH AGI ADZ ADZ ADZ ADZ x3 Align the holes in the Left AGH and Right AGI Rear Gable Halves Secure the two together with three 3 Screws ADZ 3 3 3 4...

Page 16: ...6 LEFT DOOR ASSEMBLY 4 Metal Parts Hardware Bag PARTS REQUIRED HARDWARE REQUIRED AEE x3 ADW x1 BYZ x2 BBH x1 CHK x5 ARA x1 FKP CHH x1 v 77 in po 1 96 m v 75 in po 1 91 m CHI x1 DGS x1 Top DGR x1 Botto...

Page 17: ...17 LEFT DOOR ASSEMBLY 4 TOOLS REQUIRED HARDWARE REQUIRED Plastic Parts AGO x1 BYS x1 BYR x1...

Page 18: ...the code below to view a video on the assembly in this section http go lifetime com 7leftdoor CHI CHH AGO Slide a Hinge Tube CHH down into the hole in the Left Door AGO BBH x1 4 1 LIFETIME Insert a S...

Page 19: ...with the bottom of the Door insert Self Drilling Self Tapping Screw CHK into the Door Panel at the location shown to hold the Square Tube in place Flush with the Door Insert an End Cap BBH into the e...

Page 20: ...20 TOOLS AND HARDWARE REQUIRED X SECTION 4 CONTINUED 4 5 Drill two holes at the top and bottom of the Door at the locations indicated ARA x1...

Page 21: ...NTINUED 4 6 Secure the two Deadbolts DGR DGS to the top and bottom of the Door using the hardware provided The Deadbolts should move freely If they do not loosen the Screws a tad DGS x1 Top DGS DGR DG...

Page 22: ...22 TOOLS AND HARDWARE REQUIRED X SECTION 4 CONTINUED AEE x3 ADW x1 BYZ x2 AEE AEE AEE BYZ BYZ ADW BYS BYR Attach the Handle pieces BYR BYS using the hardware provided 4 7 BYS x1 BYR x1...

Page 23: ...MBLY 5 AGZ x1 AEE x1 ADW x1 BYZ x2 BYR x1 BYS x1 BBI x1 BBH x1 CHK x1 Metal Parts Plastic Parts Hardware Bag PARTS REQUIRED HARDWARE REQUIRED CHH x1 v 77 in po 1 96 m v 75 in po 1 91 m CHI x1 TOOLS RE...

Page 24: ...in the Right Door AGZ 5 2 CHI Insert a Square Tube CHI into the square hole in the bottom of the Door until the end hangs out about 1 2 12 mm If you have trouble with this section follow the code belo...

Page 25: ...8 6 4 mm Drill Bit ARA drill through the Door and into the Square Tube Do not drill all the way through the Door just into the Tube Insert an End Cap BBH into the end of the Square Tube CHI Gently nis...

Page 26: ...re provided AEE x1 ADW x1 BYZ x2 BBI x1 BBI BBI ADW AEE 5 5 5 6 BYZ BYZ BYS BYR CHK Flush with the Right Door Once the End Cap is ush with the bottom of the Door insert Self Drilling Self Tapping Scre...

Page 27: ...OOR ASSEMBLY 6 AFX x1 AGR x2 AHO x2 BQC x8 ADC x1 Plastic Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED Note These Screws do not anchor the Floor they only hold the Panels togethe...

Page 28: ...Panel 6 1 6 2 If you have trouble with this section follow the code below to view a video on how to assemble this section http go lifetime com rightdoorassembly7 LIFETIME Hold an InnerFloorPanel AFX a...

Page 29: ...WARE REQUIRED X SECTION 6 CONTINUED AHO AHO x2 Decide on which end you would like to install your Doors Insert Bushings AHO through the holes in the Floor The slit in the Bushing should face the front...

Page 30: ...INUED BQC x8 Insert the Screws BQC through the divots in the Floor Panels and into the tabs of the adjacent Floor Panels The divots are near the seams of the Floor Panels These Screws do not anchor th...

Page 31: ...3 4 in po 1 72 m 78 3 8 78 3 8 in po 1 99 m ADZ x74 ADV x6 AHD x5 AHH x1 AGL x4 AFM x5 BXX x1 Metal Parts Plastic Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED FRC Plastic Block v...

Page 32: ...AHD AHD Attach a Wall Support Channel AFM to a Wall Panel AHD using ve 5 Screws ADZ Repeat this step for all Wall Panels If you have trouble with this section follow the code below to view a video on...

Page 33: ...33 TOOLS AND HARDWARE REQUIRED X SECTION 7 CONTINUED BXT ADZ x4 BXT AHH AHH Attach a Wall Support Channel BXT to the Window Wall Panel AHH using ve 4 Screws ADZ 7 2...

Page 34: ...RED X SECTION 7 CONTINUED AGL Insert the two left most tabs at the bottom of the Corner Panel AGL into the two right most slots along the front edge of the Floor Slide the Corner Panel to the left Ben...

Page 35: ...i c k Pull down on the Panel to insert the remaining tabs To help with insertion place the Plastic Block EUF under the Floor Panel directly under the tab being inserted You should hear a click when th...

Page 36: ...INUED Insert the tabs of two 2 Wall Panels AHD into the slots along the right edge of the Floor Slide the Panels toward the Corner Panel Secure the Panels to one another using ve 5 Screws ADZ for each...

Page 37: ...ert the tabs of two 2 Wall Panels AHD into the slots along the rear edge of the Floor Slide the Panels toward the Corner Panel Secure the Panels to one another using ve 5 Screws ADZ for each Panel Att...

Page 38: ...this Corner Panel in the same manner you did the previous Corner Panel Insert the tabs of two 2 Wall Panels AHH AHD into the slots along the left edge of the Floor Slide the Panels toward the Corner...

Page 39: ...39 TOOLS AND HARDWARE REQUIRED X SECTION 7 CONTINUED AGL ADZ x5 C l i c k Attach this Corner Panel in the same manner you did the previous Corner Panel 7 11 EUF EUF...

Page 40: ...TOOLS AND HARDWARE REQUIRED X SECTION 7 CONTINUED Use a hand screwdriver to attach the Wall Support Tube BXX to the top of the rear Wall Panels using six 6 Screws ADV BXX ADV ADV ADV ADV ADV ADV x6 7...

Page 41: ...41 WINDOW INSTALLATION 8 ADZ x2 AIS x1 AHE x1 Plastic Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED FRC...

Page 42: ...from both sides of the Window Pane AHE With the curved edge at the top and facing toward you slide the Window Pane down into the opening 8 2 If you have trouble with this section follow the code below...

Page 43: ...43 TOOLS AND HARDWARE REQUIRED X SECTION 8 CONTINUED ADZ x2 AIS x1 ADZ ADZ AIS 5 Attach the Latch AIS at the top left corner of the Window The Latch should move freely 8 3...

Page 44: ...HP x2 ADZ x11 ADX x2 Plastic BFY x5 BYB x1 AGF x1 AGO x1 7 16 11 mm AGZ x1 BYA x1 ADJ x5 BXZ x16 BYM x1 70 7 8 70 7 8 1 80 m 72 3 8 72 3 8 1 84 m Metal Parts Plastic Parts Hardware Bag TOOLS REQUIRED...

Page 45: ...6 67 79 cm AGR x2 AHD x5 AHH x1 AGL x1 AGQ x2 AHE x1 AFX x1 BYY x6 BYW x2 BYX x4 EUG x4 EUF x1 PARTS IDENTIFIER Remove This Section for Quick Reference CONTENTS OF BOX 1 CONTENTS OF SMALL PARTS BOX ET...

Page 46: ...46 AGL x3 AGO x1 AGZ x1 AGQ x4 AGF x1 BYV x1 AGH x1 AGI x1 PARTS IDENTIFIER BLISTER PACKS CONTENTS OF BOX 2 Remove This Section for Quick Reference FRA FKP FRC FRD EVG...

Page 47: ...1 80 m 54 3 8 54 3 8 1 38 m 78 3 8 78 3 8 1 99 m AFG x2 BYA x1 AFM x5 BXX x1 AFE x1 AFH x4 BYB x1 v 77 1 96 m CHH x2 CHI x2 v 67 3 4 1 72 m 43 1 4 43 1 4 1 10 m PARTS IDENTIFIER CONTENTS METAL KIT Rem...

Page 48: ...48 PARTS IDENTIFIER THIS PAGE INTENTIONALLY LEFT BLANK Remove This Section for Quick Reference...

Page 49: ...Curved edge curves toward the inside of the shed Align the holes in the Jamb with those in the Corner Wall Panel Secure the Jamb to the Panel the required hardware The top hole does not require a Scr...

Page 50: ...the Left Door Jamb BYA onto the edge of the left front Corner Wall Panel The Curved edge curves toward the outside of the shed Align the holes in the Jamb with those in the Corner Wall Panel Secure t...

Page 51: ...he Hinge Tube down out of the Door about six inches Align the hole at the bottom of the Hinge Tube with the slit in the Bushing and insert the Tube Insert a Cotter Pin AHP and bend the ends Repeat thi...

Page 52: ...52 TOOLS AND HARDWARE REQUIRED X SECTION 9 CONTINUED ADZ x5 AGF Slide the holes in the Entry Gable down over the two Hinge Tubes ADZ x5 Secure the Entry Gable to the shed using ve 5 Screws ADZ 9 5 9 6...

Page 53: ...53 TOOLS AND HARDWARE REQUIRED X SECTION 9 CONTINUED ADX x2 BYM x1 ADX ADX BYM Attach the Strike Plate BYM to the Floor as shown 9 7...

Page 54: ...4 ROOF ASSEMBLY 10 Metal Parts Plastic Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED 26 11 16 26 11 16 67 8 cm BYY x6 BYT x16 AGQ x6 BYV x1 BYW x2 BYX x4 x2 x1 ADV x24 ADZ x86 FRD...

Page 55: ...c k C l i c k Insert a Support Tube BYY into the notches of a Roof Support Panel AGQ Repeat this step for all Roof Panels If you have trouble with this section follow the code below to view a video on...

Page 56: ...rient the three top most Clips BYT as shown in this image and using a pair of pliers insert them in the locations indicated 10 3 Set a Truss Assembly into the notches on the rst two opposite Wall Pane...

Page 57: ...5 ADZ x5 ADV x4 ADV ADZ Insert four 4 long Screws ADV along the top edge of the Wall Panel and four 4 short Screws ADZ along the Truss as shown BYT x1 ADZ BYT Orient the bottom most Clip BYT as shown...

Page 58: ...NTINUED BYT ADZ ADZ x4 10 6 10 7 Orient the Clip BYT as shown in this image and insert them in the location indicated BYT x4 AGQ ADZ BYT Orient the Clips BYT as shown in this image and insert them in...

Page 59: ...ADZ x4 ADV x4 Insert four 4 long Screws ADV along the top edge of the Wall Panel and four 4 short Screws ADZ along the Truss as shown Set a Truss Assembly into the notches on the second two opposite W...

Page 60: ...ED X SECTION 10 CONTINUED ADZ x8 ADZ x8 ADV x4 ADV x4 10 10 Set a Roof Panel onto the Gable Wall Panel and Truss Assembly and secure it with the hardware shown Only insert the long Screws ADV along th...

Page 61: ...TOOLS AND HARDWARE REQUIRED X SECTION 10 CONTINUED 10 11 Repeat the last step for the opposite Roof Panel Only insert the long Screws ADV along the top edge of the Wall Panel ADZ x8 ADV x4 ADZ x8 ADV...

Page 62: ...62 TOOLS AND HARDWARE REQUIRED X SECTION 10 CONTINUED ADZ x12 ADZ ADZ ADZ 10 12 Set the Rear Gable onto the back Wall Panels and secure with twelve 12 Screws ADZ...

Page 63: ...ARDWARE REQUIRED X SECTION 10 CONTINUED AGQ ADZ x4 BYT x4 10 13 Set the Roof Panel onto the Gable Wall Panel and Truss Assembly Orient the Clips BYT as shown in this image and insert them in the locat...

Page 64: ...CTION 10 CONTINUED 10 14 ADZ x4 ADV x4 ADV ADZ Insert four 4 long Screws ADV along the top edge of the Wall Panel and four 4 short Screws ADZ along the Truss as shown Only insert the long Screws ADV a...

Page 65: ...ARDWARE REQUIRED X SECTION 10 CONTINUED AGQ 10 15 Set the Roof Panel onto the Gable Wall Panel and Truss Assembly Orient the Clips BYT as shown in this image and insert them in the locations indicated...

Page 66: ...CTION 10 CONTINUED ADV ADZ 10 16 Insert four 4 long Screws ADV along the top edge of the Wall Panel and four 4 short Screws ADZ along the Truss as shown Only insert the long Screws ADV along the top e...

Page 67: ...QUIRED X SECTION 10 CONTINUED ADZ x2 ADZ ADZ BYW BYX BYX 10 17 10 18 Insert two 2 pieces of Foam BYX into each End Cap BYW as shown There are two end Caps Connect the End Cap to the outside of the she...

Page 68: ...UED ADZ x2 10 19 10 20 ADZ BYV ADZ BYV Connect the End Cap to the inside of the shed using two 2 Screws ADZ Slide the Skylight BYV onto the top of the shed and underneath the End Cap The end of the Sk...

Page 69: ...69 TOOLS AND HARDWARE REQUIRED X SECTION 10 CONTINUED ADZ x18 ADZ x9 ADZ x9 ADZ ADZ BYV 10 21 Connect the Skylight to the Roof Panels using eighteen 18 Screws ADZ...

Page 70: ...DWARE REQUIRED X SECTION 10 CONTINUED 10 22 10 23 Connect the End Cap to the outside of the shed using two 2 Screws ADZ ADZ x4 ADZ ADZ ADZ ADZ ADZ Connect the End Cap to the inside of the shed using t...

Page 71: ...71 DOOR ALIGNMENT 11 Plastic Parts Hardware Bag TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED EUG x4...

Page 72: ...INUED 11 1 If the Doors are not level follow the steps on the next page to even them out If you have trouble with this section follow the code below to view a video on the assembly in this section htt...

Page 73: ...TOOLS AND HARDWARE REQUIRED X SECTION 11 CONTINUED 11 2 11 3 Fig 1 Fig 2 EUG Fig 3 If the Right Door is higher follow this step Fig 1 Fig 2 EUG Fig 3 If the Left Door is higher follow this step EUG x...

Page 74: ...74 SHED ANCHORING 12 TOOLS REQUIRED PARTS REQUIRED HARDWARE REQUIRED NO HARDWARE INCLUDED FOR THIS SECTION NO PARTS REQUIRED FOR THIS SECTION 5 16 8 mm Wood Drill Bit 5 16 8 mm Masonry Drill Bit...

Page 75: ...oncrete platform we recommend using a hammer drill 5 16 8 mm masonry bit four 4 3 8 x 2 10 mm x 5 cm Concrete Screws and four 4 3 8 x 1 10 mm x 2 5 cm Fender Washers Do not exceed a 3 8 10 mm diameter...

Page 76: ...a wood framed platform we recommend using a drill 5 16 8 mm drill bit four 4 3 8 x 1 1 2 10 mm x 4 cm Lag Screws and four 4 3 8 x 1 10 mm x 2 5 cm Fender Washers Do not exceed a 3 8 10 mm diameter scr...

Page 77: ...77 LATCH INSTALLATION 13 TOOLS REQUIRED HARDWARE REQUIRED CVW x1 CVT x1 CVU x1 CVV x1 CVR x1 CVS x1 CVQ x1 ACA x3 CHK x2 AEB x3 AAB x3 ADX x9 AEE x9 7 16 11 mm Hardware Bag EVG...

Page 78: ...ructions attach the Left Latch Bracket CVT to the Left Door using the hardware provided Only hand tighten the Nut at this point ACA x1 AEB x1 AAB x1 CVT x1 If you have trouble with this section follow...

Page 79: ...W CVU x1 CVU CVV x1 CVV ACA x2 ACA ACA AAB AEB 7 16 11 mm AEB x2 AAB x2 Slide the Large Right Latch Bracket CVU and Small Right Latch Bracket CVV onto the Latch CVW as shown Attach the Latch Assembly...

Page 80: ...80 TOOLS AND HARDWARE REQUIRED X SECTION 13 CONTINUED 13 4 CVQ x1 CVQ Slide the Large Right Cover Plate CVQ up under the Latch Assembly and rotate the Latch downward to its locked position as shown...

Page 81: ...81 TOOLS AND HARDWARE REQUIRED X SECTION 13 CONTINUED 13 5 ADX x3 AEE x3 Secure the Large Cover Plate to the Door as shown using the hardware provided ADX x3 AEE x3...

Page 82: ...REQUIRED X SECTION 13 CONTINUED ADX x3 CVR x1 AEE x3 13 6 CVR ADX x3 AEE x3 Slide the Small Right Cover Plate CVR down under the Latch Assembly and secure the Cover Plate to the Door as shown using t...

Page 83: ...ONTINUED 13 7 13 8 CHK x1 Close both Doors and lock the Latch Adjust the Left Latch Bracket so the Latch slides through freely CHK Insert one 1 Self Drilling Self Tapping Screw CHK through the hole in...

Page 84: ...84 TOOLS AND HARDWARE REQUIRED X SECTION 13 CONTINUED 7 16 11 mm AAB CVS x1 CVS Tighten the Nut to the Left Latch Bracket Place Left Cover Plate CVS over the Left Latch Bracket 13 9 13 10...

Page 85: ...TINUED ADX x3 AEE x3 ADX x3 AEE x3 CHK x1 CHK Secure the Left Cover Plate to the Door as shown using the hardware provided 13 12 13 11 Insert one 1 Self Drilling Self Tapping Screw CHK through the hol...

Page 86: ...86 NOTES...

Page 87: ...87 NOTES...

Page 88: ...88 NOTES...

Page 89: ...nt Most stains can be removed using a mild soap and a soft bristled brush Abrasive cleaning materials may scratch the plastic and are not recommended Repair scratches or rust spots on the metal by san...

Page 90: ...new product noti cations or promotions In the unlikely event of a product recall or safety modi cation your registration provides the information we need to notify you directly Registration is fast e...

Page 91: ...this product All merchandise is sold on this condition and no representative of the company may waive or change this policy 5 This product is not intended for institutional or commercial use Lifetime...

Page 92: ...1 800 424 3865 7 00 am 5 00 pm M F MST and 9 00 am 1 00 pm Saturday MST To purchase accessories or other Lifetime products visit us at www lifetime com ENHANCE YOUR LIFETIME PURCHASE BY ADDING ACCESSO...

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