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9

TESTING AND TRIAL RUN

•    

The testing and trial run must be performed by a COMPETENT PERSON supervised and aided by a PROFESSIONAL FITTER.  It is the responsibility of the person who tests and sets up

     the automation (of which the control unit is a part) to perform the checks required in accordance with the risks existing and to check conformity with the relevant legislation and standards,

     in particular with EN standard 12445, which governs the methods for performing trials on gate automations and EN standard 12453 that speci

fie

s the performance requisites

     concerning safety of use.

•    The testing and trial run are the most essential phases of installation for guaranteeing maximum operating safet

y.

•    The checks and procedures for testing may also be used for routine checks on the automation and its devices. 

•    The automation may only be tested if a non-hazardous force tolerance has been set. Force tolerance must be adjusted to a minimum value so as to exclude the danger of injury during closure.

•    Adjust the maximum force in line with EN standard 12445.

•    Never touch the gate or moving parts when they are in motion.

•    Remain at a safe distance when the gate is in motion:  only pass when the gate is completely open and immobile.

•    In the event of malfunctions (noisiness, jerky movements, etc.

)

 suspend the use of the automation immediately:  failure to obs

e

rve this rule may entail serious hazards, risks of accidents and/or serious

     damage to the gate and the automation.

•    Always remember that the following residual risks exist when the gate is in movement: 

    a)   impact and crushing against the main closure edge (against the single leaf or between the two leaves);

    b)   impact and crushing in the opening area;  

    c)   cshearing between the moving and the fixed guides and support during movement;

    d)   mechanical risks caused by movement.

9.1

Testing

During testing, ensure that the measurement of the gate’s impact force has been performed in accordance with EN standards 12445 and 12453.

•    

Check that the indications given in the  SAFETY INSTRUCTIONS AND WARNINGS and INSTRUCTIONS AND INDICATIONS FOR INSTALLATION chapters have been carefully observed.

•    

Ensure that the automation is correctly adjusted and that the protection and release systems are in good working order.

•    Using the key selector or the radio control perform gate opening and closure tests and ensure that each movement of the gate corresponds to the control unit settings. Perform as many checks as

     necessary to be certain of perfect operation

.

•    Ensure the correct operation of the LEDs on the keyboard of the control unit (see specific manual).

•    In particular, for photocell checks, check that there is no interference with other devices. Pass a cylindrical tube wit

h

 a diameter of 5cm and a length of approximately 30 cm through the optic axis that 

     connects the two p’

•    In all thre

e

 cases, th

e

 devic

e

 must interven

e

 b

y

 passing from th

e

 activ

e

 stat

e

 to th

e

 alarm state and vic

e

 versa, thus causing t

he

 action set on th

e

 control unit: for 

e

xampl

e

, during a closur

e

 manoeuvr

e

 it must

     cause inversion of movement.

•    Perform the photocell operation test required in compliance with EN standard 12445 p. 4.1.1.6

.

 The results must satisfy EN standard 12453 p. 5.1.1.6.

ATTENTION: once the automation has been tested, the parameters set must not be altered. If further adjustments (e.g. alterations to the voltage value) are made, all the checks required 

for testing and compliance with EN standard 12445 must be repeated.

9.2

First usage

The automation may only be used for the first time once all th

e checks described in the  TESTING chapter have been performed successfully. The automation may not be used in precarious

or temporary conditions.

a)

Compile a technical file for the automation, which must include at least: 

 

•    a general mechanical and electrical diagram, 

 

•    risk analysis and solutions adopted for eliminating or reducing risks,

 

•    manuals of the individual components,

 

•    list of the components used,

 

•    instructions for use and warnings concerning use by the own

e

r,

 

•    system maintenance record

 

•    declaration of the system’s CE conformity 

b)    Fix a CE marking plate to the gate, bearing at least the following information:

 

•    Name and address of the party responsible for installation and testing;

 

•    

T

ype of automation,

 

•    model,

 

•    registration number,

 

•    year of installation,  

 

•    CE mark.

c)  Fill in the declaration of conformity and give it to the owner of the automation.

d)  Compile the guide with the instruction manual (EN 12635 p. 5.3 and 5.4) and give it to the owner of the automation.

e)

  Compile the maintenance and improvement log (EN 12635 p. 5.3) and give it to the owner of the automation.

f) 

Compile the guid

e

 containing the instructions for maintenance t

h

at provides instructions concerning th

e

 maintenance of all automation devic

e

s (EN 12635 p. 5.3 and 5.5) and give it to the own

e

r

 

of the automation.

g)  Before the first use of the automation, the owner must have been given adequate information concerning hazards and residual risks.

10 SAFETY INSTRUCTIONS AND WARNINGS

10.1

Instructions and warnings for use

•    It is the fitt

er’s duty to perform risk analysis and inform the user/owner of any existing residual risks.  Any residual risk detected must be recorded in writing in the operator manual.

•    

T

he following residual risks are usually present in moving gates:  impact and crushing against the main closure surface (of the single leaf or between the two leaves); impact and crushing in the opening

     area; crushing between the mobile and fixed guide and support parts during movement; mechanical risks caused by movement.

•    The Manufacturer will not accept responsibility for damage or injury caused by the non-observanc

e

 of the information on use contained in this manual, and the failure to observe the safet

y

 indications

     given below

.

•    The Manufacturer declines responsibility for damage and malfunctions caused by non-complianc

e

 with the instructions for us

e.

•    Keep this manual in a safe and easily accessible place so that it can be consulted rapidly when necessar

y.

•    Before activating the gate ensure that all persons are at a safe distance.

•    Never touch the gate or moving parts when they are in motion.

•    Remain at a safe distance when the gate is in motion:  only pass when the gate is completely open and immobile.

•    Do not allow children to play with gate controls; do not leave radio controls or other control devices within children’s reach.

•    Prevent children from playing or standing in the vicinity of the gate or the control organs (radio controls).  The same precautions should be adopted for disabled persons and animals.

•    In t

he

 

e

vent of malfunctions (noisiness, jerky movements, etc

.)

 suspend the use of the automation immediatel

y

::  failure to obs

e

rve t

h

is rul

e

 may 

e

ntail serious hazards, risks of accidents and/or serious

     damage to the gate and the automation. Contact a PROFESSIONAL FITTER and in the meantime use the gate manually by disconnecting the operator (see the OPER

AT

OR/ACTU

AT

OR RELEASE chapt

e

r)

     OPER

AT

OR/ACTU

AT

OR RELEASE chapter) of the operator manual.

•    In order to maintain the automation in efficient conditions, ensure that the operations indicated in th

e

  M

A

IN

T

ENANCE chapter ar

e

 performed at the frequency indicated by a PROFESSIONAL FITTER

.

•    Examine the installation frequently in order to check that there are no signs of mechanical unbalance, wear and damage to the wires and assembled parts:  do not use the operator until the necessary

     repairs or adjustments have been made.

•    Should liquids penetrate inside the control unit, disconnect the electricity supply and contact the Manufactur

e

r’s Assistance Service immediately; use of the control unit in such conditions may cause

     hazard situations. The automation may not be used in these conditions, even with buffer batteries (optional).

•    If a problem arises that cannot be resolved using the information contained in this manual, contact the Manufactur

e

r’s assistance service.

Summary of Contents for RG1R DL S SUPRA MB 230 Vac

Page 1: ...Rev 01 10 2014 LG 1 SUPRA MB 230Vac RG1R DL S ROAD BARRIER 230 Vac INS TR UCTION AND ADVE R TIS ING FOR US E AND MAINTE NANC E ...

Page 2: ... switch electromechanical Yes Encoder Yes Speed Rpm 3 5 Opening time Sec 5 Maximum Full Cycle time H 150 25 C Work cycle 40 25 C Nominal maximum work time Min 35 25 C Operating temperature C 20 70 Motor thermal protection C 140 Protection class IP 54 Motor insullation class F Dimensions Weight 25x15 H100 30 Kg Control unit RG1R DL S LIFE home integration reserves the right to make changes to techn...

Page 3: ...3 2 4 3 X2 X2 1 180 1 2 1 Dismantling of the barrier 2 Manual release ATTENTION ...

Page 4: ...4 1 2 3 4 5 3 Fixing on the ground with base sole SUE 1 optional ...

Page 5: ...5 A A 45 B LEFT A B SUM 1 Boom 3 mt protective rubber 45 4 Closure to LE FT A B OPENING LIMIT SWITCH CLOSING LIMIT SWITCH GREEN BROWN WHITE GREEN Unlocked position boom SUM 2 Boom 4 mt protective rubber ...

Page 6: ...6 5 Closure to R IGHT A B OPENING LIMIT SWITCH CLOSING LIMIT SWITCH GREEN BROWN WHITE GREEN Unlocked position boom SUM 1 Boom 3 mt protective rubber SUM 2 Boom 4 mt protective rubber A B 45 A B RIGHT 45 ...

Page 7: ...7 mm 8 X4 A A B RIGHT LEFT 5 Assembly boom barrier 6 Mechanical stops adjustment ...

Page 8: ...ll or safety device is disengaged Leave jumpered if no device is envisaged 6 12 PHOTO NC input for photocells or safety devices Does not intervene during gate opening during closure causes reversal of gate motion until open Leave jumpered if no device is envisaged 19 17 FLASHING LIGHT 230 Vdc 25W max output for connecting a SPLENDOR SRL flashing light characterised by three flashing modes 1 slow d...

Page 9: ...mA max 230 Vac 25W max 230 Vac 40W max COUTESY LYGHT FLASHING L7 L8 L9 L10 L11 L12 A B C D E 13 24 Vac RADIO TRANSMITER CH2 13 16 5 24 Vdc 3w max Relè CH2 1 2 Indicator Leds There is a row of 6 LEDs on the right hand side of the board under the terminals These LEDs are lit when the corresponding signal is present For the NC inputs stop sensitive edge and photo the corresponding LEDs L7 L11 and L12...

Page 10: ...he barrier starts rolling if it and after start flashing The automation will perform in sequence a closure 1 an opening 2 a closure 3 an opening 4 Once programming is complete the two green LEDs will Flash and the red one will be fix Should the result obtained not be satisfactory repeat the whole process P H ASE 1 TOTAL RESET opens press again the start button to invert the movement The first limit...

Page 11: ... ashing ve more seconds the the last two led s will transmitters have been deleted To exit wait 25 seconds or push the radio icon button once TOTAL OPENING a Press The left green led will light b Press P1 Button on the transmitter once the top 5 led s light the transmit ter has been coded a Press the radio icon button top left TWICE The left green led will light and the second L to R of the top 5 ...

Page 12: ...ashing The button will de select the option led off Press 5 seconds then press in sequence to scroll through the options as shown by the five led s at the top The flashing of the led indicates the option selected The button is used to select the function indicated by the led staying lit The button will de select the option To exit continue to scroll through to option 5 NO FUNCTION IS ACTIVE Condom...

Page 13: ...n greater or lesser rapidity in response to the obstacle 1 During the closing phase if the control unit identifies an obstacle the automation inverts motion and performs complete opening If the obstacle is detected 3 times consecutively the automation stops in a completely open position awaiting a command 2 During the opening phase if the control unit identifies an obstacle the automation performs a...

Page 14: ...onnection Electricity supply line Internal button panel Sensitive strip signal Power supply Flashing light Radio aerial Tx Photo Rx Photo Selector 3x1 5 mm2 cable Cable supplied with Schuko socket Screened RG58 50 Ω cable 4x1 mm2 cable 2x1 mm2 cable 2x1 mm2 cable 3x1 mm2 cable 3x1 mm2 cable 2x1 mm2 cable This manual does not describe how the electrics system should be prepared for connection to th...

Page 15: ...s adopted for eliminating or reducing risks manuals of the individual components list of the components used instructions for use and warnings concerning use by the owner system maintenance record declaration of the system s CE conformity b Fix a CE marking plate to the gate bearing at least the following information Name and address of the party responsible for installation and testing Type of au...

Page 16: ...nce with the following law 46 90 directive 98 37 EC 73 23 EEC 89 336 EEC and subsequentamendments He she must also make constant reference to harmonised standards EN 12453 and EN 12445 The indications given in this manual must always be observed when installing connecting adjusting testing and setting the control unit The Manufacturer declines all responsibility for damage or injury caused by non ...

Page 17: ... a person with a similar qualification in order to avoid risks Do not perform technical or programming modifications on the control unit Operations of this type may cause malfunctions and or risk of accidents The manufacturer declines all responsibility for damage caused by products that have been modified In the event of intervention of automatic or fuse switches before restoring function conditions...

Page 18: ...18 1 2 7 Ricambi ...

Page 19: ...e of motorised doors testing methods EN 12453 Industrial commercial and garage doors and gates Safety in the usage of motorised doors Requisites EN 60204 1 1997 Machinery safety Electric equipment of the machine Part 1 general rules EN 60950 Information technology equipment Safety Part 1 General requisites ETSI EN 301489 3 2001 Electromagnetic compatibility for radio equipment and appliances EN 30...

Page 20: ...Address Via Sandro Pertini 3 5 31014 COLLE UMBERTO TV Italia Telephone 39 0438 388592 Telefax 39 0438 388593 http www homelife it e mail info homelife it 20 ...

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