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Smith Machine PL06 Unpacking & Assembly Instructions

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2.  Attach the back (large) brace.

 Insert the back brace with the warning label facing inward

(circled on right in Assembly Figure 3) by first placing the two 4” bolts into the top holes of
the sides as shown in Assembly Figure 3. On the back brace, the bolts go on from the
inside of the machine. Put the four 4-1/4” bolts into the four remaining holes. Tighten the
back brace securely using a 9/16” socket and box wrench.

NOTE: 

YOU MAY NEED TO USE A MALLET TO FORCE THE BOLTS ON

THE BACK BRACE THROUGH THE FRAME OF THE PL06.
ADDITIONALLY THE BAR HORNS MAY BE BOWED OUTWARD
REQUIRING A SECOND PERSON TO HOLD THEM IN WHILE
SOMEONE TIGHTENS THE BOLTS.

Assembly Figure 3. Attach the back brace with label (circled right) facing inward.

3.  Tighten the bolts on the front brace.

 Tighten the four bolts on the front brace using a

9/16” socket and box wrench.

4.  Put end caps on all the bolt heads and the nuts.

  Snap the end caps (part number C in

Hardware Figure 1) onto the end cap washers.

Summary of Contents for Smith Machine PL06

Page 1: ...NE PL06 REQUIRES AT LEAST THREE PEOPLE COMPONENTS OF THIS MACHINE ARE LARGE AND HEAVY USE CAUTION WHEN ASSEMBLING THIS MACHINE MATERIALS AND TOOLS REQUIRED FOR UNPACKING AND ASSEMBLY 5 32 Hex head wre...

Page 2: ...N THE BAR CARRIAGES REMOVAL OF BUMPERS PRIOR TO INSTALLATION OF THE BAR MAY RESULT IN SEVERE DAMAGE TO THE LINEAR BEARINGS Unpacking Figure 1 Leave the hollow tube bumpers until the bar has been insta...

Page 3: ...ctions 3 Unpacking Figure 2 Remove the bar C Remove the back brace and front brace using a 9 16 socket They are lagged to the bottom cross brace board as shown in Unpacking Figure 3 Unpacking Figure 3...

Page 4: ...ide Person 3 refers to the person who moves around and uncrates WARNING THE STEP BELOW REQUIRES THREE PEOPLE SOMEONE NEEDS TO BE HOLDING EACH SIDE OF THE PL06 UNTIL THE BACK AND FRONT BRACES HAVE BEEN...

Page 5: ...shown Unpacking Figure 5 Use a 1 2 socket wrench Unpacking Figure 5 Shipping cross brace 6 Remove the bottom shipping boards WITH PERSON 1 HOLDING THE RIGHT SIDE AND PERSON 2 HOLDING THE LEFT SIDE hav...

Page 6: ...left side packed on the right around the other side Remove the tape from the PVC support pipes attached to the bar horns and pull apart the sides evenly so that the PVC pipe comes off more easily Whe...

Page 7: ...been inserted through the sides of the PL06 Tighten these two bolts to stabilize the PL06 Loosely tighten the nuts on the bolts to make attaching the back brace easier Insert two 4 1 4 bolts into the...

Page 8: ...he back brace securely using a 9 16 socket and box wrench NOTE YOU MAY NEED TO USE A MALLET TO FORCE THE BOLTS ON THE BACK BRACE THROUGH THE FRAME OF THE PL06 ADDITIONALLY THE BAR HORNS MAY BE BOWED O...

Page 9: ...combination wrench and a 5 32 hex key wrench You may also remove the bar carriage entirely by removing the cable jam nuts shown in Assembly Figure 8 6 Insert the bar into the right side carriage Swing...

Page 10: ...8 combination wrench 8 Secure the cables to the carriages The cables are attached with cable nuts see Assembly Figure 8 Hold the bar on your shoulder as shown in Assembly Figure 7 and twist it out of...

Page 11: ...igure 9 below Start in the top right corner and move to the bottom left corner Continue the pattern of top left to bottom right as shown in Assembly Figure 9 1 3 4 2 5 8 6 7 Assembly Figure 9 Carriage...

Page 12: ...ce Parts The parts shown in Hardware Figure 1 are used to bolt the front and back braces to the Smith Machine PL06 They are A 4 1 4 Hex head bolt used to bolt the front and back supports to the sides...

Page 13: ...00101 1567 0017 00101 1420 0017 00042 0969 0017 00104 0313 0017 00104 0368 0017 00103 0217 Front and back brace hardware A B C D E F 4 1 4 hex head bolt 4 hex head bolt End caps Flat washer End cap wa...

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