Life Fitness Lifecycle 3500 Series, Service Manual

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10
Lifecycle 5500HB Series Exercise Bikes
How To...REMOVE AND REPLACE THE
HANDLEBAR ASSEMBLY /DISPLAY CONSOLE
Tools Required: Socket set, 1/8” hex key wrench
Step 1
Raise the COLLAR from the HOUSING and tape it to the
HANDLEBAR POST.
Step 2
Disconnect the 8-PIN CONNECTORS of the wire
harnesses located at the base of the HANDLEBAR POST.
Step 3
Using a socket set, remove the two HANDLEBAR BOLTS
and the CARRIAGE BOLT and NUT at the base of the
HANDLEBAR POST.
Step 4
Lift and remove the HANDLEBAR ASSEMBLY/DISPLAY
CONSOLE from the FRAME.
Step 5
Remove the END CAP from the DISPLAY CONSOLE
BRACKET. With a 1/8” hex key wrench, loosen and
remove the DISPLAY CONSOLE SCREW located within
the tubular frame of the DISPLAY CONSOLE BRACKET.
Step 6
With a 1/8” hex key wrench, loosen and remove the two
DISPLAY CONSOLE SCREWS from the underside of the
DISPLAY CONSOLE.
Step 7
Carefully guide the 8-PIN CONNECTOR of the wire
harness into the slot at the base of the HANDLEBAR
POST. Lift the DISPLAY CONSOLE slowly to avoid damage to the wire harness as you pull it out of the top of the
HANDLEBAR ASSEMBLY.
Step 8
Replace the DISPLAY CONSOLE or HANDLEBAR ASSEMBLY by reversing Steps 1 through 7 to return all parts to
their proper positions.
CAUTION: BE CAREFUL NOT TO PINCH THE DISPLAY CONSOLE WIRE HARNESS WHEN
REINSERTING THE HANDLEBAR BOLTS.
NOTE: THE TAB ON THE HANDLEBAR ASSEMBLY WILL ALIGN WITH THE NOTCH IN THE FRAME. IF
HANDLEBAR FEELS LOOSE, USE ADDITIONAL TORQUE ON THE THREE HANDLEBAR BOLTS.