Life Fitness 93Ci Service Manual Download Page 22

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Test Points

Lifecycle Upright Bikes LC95, LC91, LC85, C9, C7, 95Ce, 95Ci, 93Ci, and 90C

TROUBLESHOOTING GUIDE – TESTING THE INVERTER BOARD

Special Service Tools Required: Multi-meter

CAUTION! HIGH VOLTAGE ON CONNECTORS J2 AND J3

Remove the Integrated System Console from the Unit.

2. Remove Rear Cover from the Console Assembly.

3. Plug in Power Supply and Remote Control to the Console

4. Press the Power On Key on the Remote Control.

5. TEST NO. 1: Place the Red Lead from the multi-meter onto Test Point 1 and the Black Lead onto Test

Point 3. Voltage should be 12 Vdc (+/- .5V).

6. TEST NO. 2: Place the Red Lead from the multi-meter onto Test Point 5 and the Black Lead to Test Point

3. Voltage should be 12 Vdc (+/- .5V)

PROBLEM

SOLUTION

No Voltage on TP1

Replace Cable, Remote, or Main PC Board.

Voltage present on TP1

Replace the Inverter Board

Voltage on TP1 and TP2 but NO Voltage on TP5

Replace Cable between Inverter Board and Main PC Board

TEST POINT

VOLTAGE

DESCRIPTION

PIN NUMBER

TP 1 & 2

12 Vdc

VIN

1 & 2

TP 3 &4

0 Vdc

Ground

3 & 4

12 Vdc

Enable

0 Vdc

Disable

Not Used

6/7/8

Summary of Contents for 93Ci

Page 1: ...Lifecycle Upright Bikes LC9500 LC9100 LC8500 C9 C7 95Ce 95Ci 93Ci and 90C Customer Support Services SERVICE MANUAL ...

Page 2: ......

Page 3: ...5Ce 95Ci 93Ci and 90C GENERAL CONTENTS INTRODUCTION ii SPECIAL SERVICE TOOLS iii GLOSSARY Pending iv COMPONENT IDENTIFICATION v SECTIONAL CONTENTS TROUBLESHOOTING 1 DIAGNOSTICS LED 2A DIAGNOSTICS LCD 2B HOW TO SERVICE 3 ELECTRONICS 4 MISCELLANEOUS 5 ...

Page 4: ...omplete the specific task Refer to COMPONENT IDENTIFICATION in the front part of this section to locate and identify in order service repair parts for your machine If you do not have a part in stock a form to order by FAX has been included in Section V for your convenience or you can call Life Fitness Customer Support Services any Monday through Friday from 8 00 AM to 6 00 PM C S T When you place ...

Page 5: ...cket Set 3 8 or 1 2 drive and Standard and Metric size Combination open end or Box Wrenches Specialized tools will be listed after the sub heading Special Service Tools which appears below the Service Procedure Heading at the top of the page If no specialized tools are required then the title would read Special Service Tools NONE which means that standard hand tools should be employed to provide s...

Page 6: ...iv Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C GLOSSARY PENDING ...

Page 7: ...COMPONENT IDENTIFICATION C9 and C7 Consumer Bikes Side Shroud Standard Seat Seat Pull Pin Seat Post Handlebar Accessory Tray Console Console Post Front Wheels Pedal Crankarm C9 Assembly Components Note C7 will not have accessory tray and handlebars are without electrodes ...

Page 8: ...93Ci and 90C COMPONENT IDENTIFICATION C9 and C7 Consumer Bikes PCB Alternator Main Cable Shroud Gasket Resistor Assembly Crankshaft Hub Alternator Belt Intermediate Pulley C7 Left Side Components Note C9 has a 6 volt battery mounted on a bracket above the PCB ...

Page 9: ...right Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C COMPONENT IDENTIFICATION C9 and C7 Consumer Bikes C7 Right Side Components Clutch Assembly Main Drive Belt Crank Shaft Hub Crank Pulley Idler Assembly PCB Bracket ...

Page 10: ... C9 C7 95Ce 95Ci 93Ci and 90C COMPONENT IDENTIFICATION LC9500 LC9100 LC8500 Commercial Bikes Side Shroud Deluxe Seat Seat Latch Seat Post Cover Handlebar Accessory Tray Console Console Post Front Wheels Pedal Crankarm Lc9500 Assembly Components ...

Page 11: ...ONENT IDENTIFICATION LC9500 LC9100 LC8500 Commercial Bikes Crankshaft Hub Resistor Assembly Main Cable Alternator Shroud Gasket PCB Alternator Belt Intermediate Pulley Lc8500 Left Side Components Note The Lc9500 and 9100 has a 6 volt battery mounted on a bracket above the PCB ...

Page 12: ...s LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C COMPONENT IDENTIFICATION LC9500 LC9100 LC8500 Commercial Bikes Clutch Assembly Idler Assembly Crank Pulley Crank Shaft Hub Main Drive Belt Lc8500 Right Side Components PCB Bracket ...

Page 13: ...ing Manual Mode 5 Random And Hill Resistance Is Constant No Variation 6 Pedaling Is Difficult 6 Pedaling Is To Easy 6 Inadequate Resistance While Pedaling 7 Battery Over Heating 7 Bike Not Stable 7 Loud Noise 7 No Heart Rate 8 Channels Do Not Change 8 Sound Does Not Change 8 Faulty PCB 8 No Sound 8 Unable To Receive Channels 9 Snow and Noise 9 Screen Is Blank 9 Screen Does Not Respond To Touch 9 W...

Page 14: ...2 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C TROUBLESHOOTING GUIDE Notes ...

Page 15: ...isplay console Display Console LEDs not illuminating Malfunctioning alternator control board ACB Test with substitute ACB Replace malfunctioning ACB Loose wire connections Disconnect then secure connections No RPM Enter Diagnostic and check for RPM Malfunctioning alternator Test alternator output or test with substitute alternator Replace malfunctioning alternator Refer to Alternator Voltage Test ...

Page 16: ...ut or test with substitute Alternator Replace malfunctioning Alternator Refer to Alternator Voltage Test Malfunctioning Alternator Control Board Test with substitute Alternator Control Board Replace defective board Display Console LEDs do not extinguish in timely manner at the end of a workout when the CLEAR key is pressed or when the pedaling stops Malfunctioning Display Console Inspect for damag...

Page 17: ... no normal incremental increase from no load Malfunctioning Alternator Test Alternator output or test with substitute Alternator Replace malfunctioning Alternator Refer to Alternator Voltage Test Loose wire connections Disconnect then reconnect connections Worn or damaged wire harnesses Inspect wire harnesses Replace worn or damaged harness Malfunctioning Display Console Test with substitute Displ...

Page 18: ...ute Alternator Replace malfunctioning Alternator Refer to Alternator Voltage Test Malfunctioning Pulley Clutch Assembly Inspect Clutch for free backward and forward rotation Replace malfunctioning Pulley Clutch or Freewheel Alternator Belt excessively tight Inspect belt deflection Adjust as necessary Alternator Belt Deflection 1 4 inch 6mm Alternator Belt Alignment OFF Realign alternator belt to f...

Page 19: ...ole Test with substitute Display Console Replace malfunctioning Console Stabilizer Foot Pads not adjusted correctly Adjust Foot Pads Floor surface not level Position Exercise Bike upon level surface Wheel s damaged Replace damaged wheel s Exercise Bike not stable upon floor Frame damaged Contact Customer Support Services Non carpeted hard surface floor Place Exercise Bike upon softer surfaced floo...

Page 20: ...nsole Secure connection Replace malfunctioning Handlebar Lifepulse Grip Assembly Malfunctioning Display Console Test with substitute Display Console Replace malfunctioning Display Console No heart rate or display reads No Heart Rate Wear or damage to grip Replace the handlebar assembly Key pad malfunction Run Key pad test in diagnostics Replace if defective Channels do not change Interface PC boar...

Page 21: ...backlight inverter LCD Screen failure Replace LCD Touch Screen Screen is blank with audio beeps or dark Problem on the single board computer Replace Single Board Computer Touch screen failure Replace LCD Touch Screen Screen Does not respond to touch Problem with Single Board Computer Replace Single Board Computer Touch Screen not calibrated correctly Calibrate Touch Screen Refer to Diagnostics The...

Page 22: ...ol 5 TEST NO 1 Place the Red Lead from the multi meter onto Test Point 1 and the Black Lead onto Test Point 3 Voltage should be 12 Vdc 5V 6 TEST NO 2 Place the Red Lead from the multi meter onto Test Point 5 and the Black Lead to Test Point 3 Voltage should be 12 Vdc 5V PROBLEM SOLUTION No Voltage on TP1 Replace Cable Remote or Main PC Board Voltage present on TP1 Replace the Inverter Board Voltag...

Page 23: ...equired Multi meter 1 Unscrew the Retaining Nut securing the Power Cable Plug Remove the Cable 2 Using a Multi meter touch the Red Lead to the POSITIVE area on the Cable which is the center of the cable Next touch the Black Lead to the NEGATIVE area which is the side of the inner Cable The voltage should read 12 Vdc Retaining nut Positive Negative ...

Page 24: ...12 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C TROUBLESHOOTING GUIDE Notes ...

Page 25: ... Life Pulse Test 15 Test Service Csafe Network Test 16 Test Service Eeprom Test 17 Test Service Telemetry Enable Disable 18 Test Service Language 19 Optional Settings Max Workout Duration 20 Optional Settings English Metric Units 21 Optional Settings Watt Display Enable Disable 22 Optional Settings Mets Display Enable Disable 23 Optional Settings Cal Hr Display Enable Disable 24 Optional Settings ...

Page 26: ...2 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE LC9500 NOTES ...

Page 27: ...3 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE LC9500 Lc9500 ...

Page 28: ...4 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE LC9100 Lc9100 ...

Page 29: ...5 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE LC8500 Lc8500 ...

Page 30: ...6 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE C9 C9 ...

Page 31: ...7 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE C7 C7 ...

Page 32: ...cycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C MAP Display Test All Led s On Keypad Test Walking Led Test service Port I o Test Language Relay Fld Kick Alt Voltage Units Alt Rpm Entertainment ...

Page 33: ...its then the press the CLEAR key twice Press the up ARROW key The display menu will show after each press CODE VERSION ex CODE VER X XX CSAFE VERSION ex Csafe ver X XX XX PART NUMBER ex XXXX XXXXX 0000 BOOT LOADER VERSION ex BOOT VER X Press ENTER for entry into the OPTIONAL SETTINGS Press and hold COOL DOWN and then press ENTER for entry into the TEST SERVICE MENU ...

Page 34: ...KEYS DISPLAYED CHARACTER 0 0 Display Lock L 1 1 Workouts Plus K 2 2 Change Workout W 3 3 Up arrow U 4 4 Down Arrow D 5 5 Bike Mode B 6 6 Constant Cal Hr A 7 7 Quick Start Q 8 8 Start S 9 9 Pause P TIME UP U Cool down TIME DOWN D LEVEL UP LEVEL DOWN BIKE MODE B CONSTANT Cal HR A FAT BURN F CARDIO C RANDOM R MANUAL M QUICK START Q ZONE TRAINING Z PERSONAL TRAINER T HILL PLUS H COOL DOWN Press the EN...

Page 35: ...is state the LED segments in the MESSAGE CENTER and the PROFILE WINDOW will give the animated effect of moving henceforth Walking LED Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated pressing to exit diagnostics Message Center Profile Window ...

Page 36: ...0 for LC9500 model 0 280 for LC9100 and C9I models and 0 415 for LC8500 and C7i models This value can be adjusted using the Time Up and Time Down arrow keys on the LC9500 console and the UP and DOWN arrow keys on all other models BIKE MODE KEY Press the Bike Mode key to toggle the speaker ON and OFF 0 KEY Press the 0 key to toggle the RPM display between the alternator RPM and Reed Switch RPM The ...

Page 37: ... supplied to the console is displayed 5 KEY or DOWN ARROW KEY Pressing the 5 key 9500 or the DOWN Arrow key 91 85 C9i C7I will display the value of Vsys at startup before the alternator is turned ON This is useful because you can get an indication of the battery voltage of the 6V battery Note This voltage will be slightly lower than if you read the voltage of the 6V battery directly from its termi...

Page 38: ...s LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C TEST SERVICE PORT I O TEST Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated pressing to exit diagnostics ...

Page 39: ...long with the heart shaped image Two timers will begin counting from the time both the left and right hands on condition occurs The first timer located on the upper console message center display will stop counting when LifePulse computes and displays an initial peak detected heart rate reading The second timer located on the lower console display window will continue counting until LifePulse can ...

Page 40: ...ion packet from the console and the network sends configuration communication packet to the console the console will display RECEIVING 5 If the console has been properly configured by the network and is allowed to accept user ID s then the console would show GETID MODE XX The GETID message means were in the get ID mode This is the mode the network must put the console in before it will ask the use...

Page 41: ...EEPROM location being tested will appear in the display message center Pressing the DOWN ARROW will initiate the EEPROM test If the test completes successfully the message EEPROM GOOD will appear If the test fails the message EEPROM BAD AT XX will display with the bad EEPROM location Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or...

Page 42: ...ON except for C9I has telemetry OFF The DOWN ARROW will turn OFF the telemetry The UP ARROW will turn ON the telemetry and display a heart shape in the program profile window The ENTER key LED indicates when the value is at the default setting of TELEMETRY ON This value is stored in EEPROM and is kept when the unit is not in use Press the ENTER key to advance to the next diagnostic state Press the...

Page 43: ...or Portuguese The UP ARROW when pressed displays the next language in the list The DOWN ARROW when pressed displays the previous language in the list The ENTER key LED indicates when the language is set to the default of ENGLISH This value is stored EEPROM and is kept when the unit is not in use Press the CLEAR key to the previous diagnostic state or repeated pressing to exit diagnostics L ANG ENG...

Page 44: ... 99 minutes The DOWN ARROW will decrease the value by 1 minute Key will Auto Repeat if held The UP ARROW will increase the value by 1 minute Key will Auto Repeat if held The ENTER key LED indicates when the value is at the default of 60 minutes This value is stored in EEPROM and is kept when the unit is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to t...

Page 45: ...l select METRIC units The UP ARROW will select ENGLISH units The ENTER key LED indicates when the value is at the default setting of ENGLISH UNITS This value is stored in EEPROM and is kept when the unit is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated pressing to exit diagnostics ENGL I SH UNI TS ...

Page 46: ...d after a level change The DOWN ARROW will turn OFF the WATTS PROGRAM The UP ARROW will turn ON the WATTS PROGRAM The ENTER key LED indicates when the value is at the default setting of WATTS PROGRAM ON The value is stored in EEPROM and is kept when the bike is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated pr...

Page 47: ...d after a level change The DOWN ARROW will turn OFF the METS PROGRAM The UP ARROW will turn ON the METS PROGRAM The ENTER key LED indicates when the value is at the default setting of METS PROGRAM ON The value is stored in EEPROM and is kept when the bike is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated press...

Page 48: ...splayed after a level change The DOWN ARROW will turn OFF the CAL H program The UP ARROW will turn ON the CAL H program The ENTER key LED indicates when the value is at the default setting of CAL H PROGRAM ON The value is stored in EEPROM and is kept when the bike is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repea...

Page 49: ...d after a level change The DOWN ARROW will turn OFF the WATTS PROGRAM The UP ARROW will turn ON the WATTS PROGRAM The ENTER key LED indicates when the value is at the default setting of WATTS PROGRAM ON The value is stored in EEPROM and is kept when the bike is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated pr...

Page 50: ...OGRAM OFF The DOWN ARROW will turn OFF the METS PROGRAM The UP ARROW will turn ON the METS PROGRAM The ENTER key LED indicates when the value is at the default of METS PROGRAM ON This value is stored in EEPROM and is kept when the bike is not in use Press the ENTER key to advance to the next diagnostic state Press the CLEAR key to the previous diagnostic state or repeated pressing to exit diagnost...

Page 51: ...ber of times each program has been selected The DOWN ARROW backs up through the list of available programs and back to the total hours displayed The Programs are HOUR Total hours on the console DIST Total distance in miles on the console HILL RANDOM MANUAL FAT CARDIO AEROBICS X REV WATTS METS QUICK HEART HILL HEART INT HEART EXT PRE SET CUSTOM Press the ENTER key to advance to the next diagnostic ...

Page 52: ...ETTING Using the arrow keys will turn ON or OFF the entertainment cardio theater broadcast vision controls for the CSAFE PORT output for volume and channel change Off is the default setting Note The Channel or Volume Control is supplied by Cardio Theater or Broadcast Theater These controls can be found as indicated by the dashed box Channel or Volume Control ...

Page 53: ... 90C OPTIONAL SETTINGS PHOTO SHOOT Data displayed in the message center is non functional and intended only to simulate values for photographic sessions Press the CLEAR key to the previous diagnostic state or repeated pressing to exit diagnostics 13 5 2 18 8 2 17 4 4 ...

Page 54: ...30 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE LC9500 NOTES ...

Page 55: ...enu 6 System Diagnostics 7 Test Engineering 8 Telemetry Test 9 LifePulse Test 10 CSAFE Network Test 11 EEPROM Test 12 Information Menu 13 Information Statistics 14 Software Versions 15 System Errors 16 Usage Log Report 17 Configuration Menu 18 Managers Configuration 19 Custom Message Setup 20 Manufacturers Configuration 21 TV Set Up 22 Max Volume Setup 23 Touch Screen Configuration 24 ...

Page 56: ...2 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE 95Ce LCD ONLY NOTES ...

Page 57: ...Ce 95Ci 93Ci and 90C DISPLAY CONSOLE 95Ce LCD ONLY WELCOME SCREEN LCD Console Welcome Screen The Welcome Screen initially appears after Power Up or when the bike is not in use Touching the Screen will change the screen to the WORKOUT SELECTION screen ...

Page 58: ... you will be able to enter the Systems Option Menu To enter go to the Workout Selection Screen then press and hold the COOLDOWN key and then double touch the Life Fitness icon After entering the System Options the Main Menu will appear For further information about the programs on this screen refer to the Operators Manual Double Tap Press and Hold Down ...

Page 59: ... 90C DISPLAY CONSOLE 95Ce LCD SYSTEM OPTIONS MAIN MENU The System Options Main Menu selections when pressed allows access to the System Test Menu Information Menu and Configuration Menu Pressing the screen Exit key will return you back to the Workout Selection Screen ...

Page 60: ...C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE 95Ce LCD SYSTEM TEST MENU The System Test Menu allows the user to access the above by pressing the appropriate key Pressing the screen Back key will return you to the System Options Main Menu screen ...

Page 61: ...witch FIELD DUTY CYCLE Will display the percentage that the Alternator is being activated to produce a load The Higher the number the harder it is to Pedal KEY PAD VALUE Displays an acknowledgment when a key is pressed on the Console REED When lit the circles in the Reed Box indicate that the Reed Switch is Enabled or Disabled The setting can be toggled by pressing corresponding circle TEST ENGINE...

Page 62: ...nd 90C DISPLAY CONSOLE 95Ce LCD TEST ENGINEERING All status windows on this screen should display OFF and should not be changed unless instructed to do so by Life Fitness Customer Support Pressing the screen Back key will return you to the System Diagnostics screen ...

Page 63: ...Box indicate whether Telemetry is Enabled or Disabled Touching the appropriate circle can enable or disable Telemetry The Heart rate value window will display the users Heart Rate when Telemetry is enabled Pressing the screen Back key will return you to the previous screen Pressing screen MAIN MENU key will return you back to the MAIN MENU ...

Page 64: ... system can generate a heart rate reading The timer will stop when a numeric heart rate reading appears in the Heart Rate Value window The Gain value and Confidence Level will also be displayed in their appropriate windows Gain indicates the strength of the heart rate signal being received A low number indicates a strong signal where as a high number indicates a weak signal The value ranges for co...

Page 65: ...11 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C DISPLAY CONSOLE 95Ce LCD CSAFE TEST CSafe Test Not Available at This Time ...

Page 66: ...ows testing of the EEPROM on the Single Board Computer Pressing the screen EEPROM External Test key allows testing of the EEPROM on the Interface Board In either instance a PASS message will appear if the EEPROM is good Pressing the screen Back button will return you to previous screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU ...

Page 67: ...ystem power levels SOFTWARE VERSIONS Displays current software version information SYSTEM ERRORS Displays historical information regarding system errors encountered during operation USAGE LOG Displays historical information regarding pedal speeds and user weights Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back t...

Page 68: ...ICS Entry to this screen allows to user to view statistics such as total hours of use on the unit and hours of use per program used along with other information Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU N A ...

Page 69: ...n are for reference only This screen allows the user to view the current software programs loaded into the unit along with its corresponding Life Fitness part number if applicable Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU ...

Page 70: ...Y CONSOLE 95Ce LCD SYSTEM ERRORS This screen allows the user to view system errors that have been logged into the unit s memory Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU ...

Page 71: ...SOLE 95Ce LCD USAGE LOG REPORT This screen allows the user to view detailed information in relation to RPMs used at different levels Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU ...

Page 72: ...upervisory workout parameter setup MANUFACTURER Critical system parameter setup TV Television configuration TOUCH SCREEN CONFIGURATION Proximity calibration of touched screen Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU ...

Page 73: ...user can go without touching the Touchscreen while setting up their workout before the console resets back to the Welcome Screen Program Timeout can be set from 20 to 255 seconds The unit default is 60 seconds Pause Time Set the amount of time the unit can be inactive before it reverts back to the Welcome Screen Pause Time can be set from 1 to 99 minutes The unit default is 1 minute Units Choose b...

Page 74: ...ssage can be entered using the on screen keyboard Use the Shift button to input special characters and capital letters The message will scroll across the top of the screen as the message is being inputted giving real time feedback Accepting a Custom Message To accept the Custom Message simply select the Main Menu button Erasing a Custom Message to erase a Custom Message enter the Custom Message Se...

Page 75: ...NSOLE 95Ce LCD MANUFACTURERS CONFIGURATION MENU Access to this screen will only be available to Life Fitness certified technicians Pressing the screen Back key will return you to System Options Main Menu screen Pressing the screen MAIN MENU key will return you back to the MAIN MENU ...

Page 76: ...leted press Delete and then press Auto to return Channel Setup to Auto To restore a channel Press the Manual key in Channel Setup use the channel controls to choose the channel to be restored press the Add key and the press Auto to return Channel Setup to Auto To Adjust Picture Setup Brightness Contrast Saturation and Hue can be adjusted by using the corresponding arrow buttons To return to the un...

Page 77: ...y higher or lower allowing clubs to compensate for average noise levels within the club The maximum volume returns to this default after each workout The Volume Down Volume Up arrows control the volume of the unit for the current usage After each session ends the unit resets to mid range volume corresponding to the maximum volume setup Pressing the screen Back key will return you to System Options...

Page 78: ...allow to user to reconfigure the Touch Screen The display will show a blank screen with a sign in the middle Follow the directions at the top of the screen to properly reconfigure the Touch Screen This procedure may have to be repeated more than once Once the screen has been successfully calibrated the screen will exit Calibration State automatically ...

Page 79: ...21 Main Wire Harness 22 9 Volt Console Battery LC8500 and C7 23 6 Volt Battery on Frame LC9500 9100 and C9 24 Display Console and Accessory Tray 25 Console Post Assembly Main Cable and Coax Cable for LCD 26 Power Control Board LC8500 and C7 27 Power Control Board LC9500 9100 and C9 28 Pedal 29 Front Wheels 30 Handlebar Assembly 31 Heart Rate Sensor LC9500 and C9 32 Telemetry Receiver LC9500 9100 8...

Page 80: ...2 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C Notes ...

Page 81: ...secure the shrouds to the frame while the remaining five screws secures the shroud halves to each other See illustration below 1 Remove the mounting screw on the right side seat cover and then remove the seat post covers 2 Remove three screws from the right crank arm and then remove the right crank arm from the crank hub with pedal attached 3 To remove the right shroud remove eight screws as follo...

Page 82: ...from the upper half of the left shroud and then remove the left shroud Note If only the left shroud needs removal then remove the four lower screws and one screw in the top rear of the shroud from the right shroud which secures the two shroud halves together and then remove the remaining three frame screws on the upper side of the left shroud See illustration on previous page 6 Install shrouds in ...

Page 83: ...ing Service Tool Kit Part Number BearingToolKit 1 Remove the crank arm with pedal from the defective crank shaft hub 2 Remove the side shrouds Refer to How To Remove Pedals Pedal Levers and Side Shrouds 3 Remove the main drive belt Refer to How To Remove Main Drive Belt 4 Remove the bolt and washer in the center of each hub NOTE The arrow mark on the hub The other hub also has same mark 180 degree...

Page 84: ... the crank shaft pulley attached Use the puller as described in left hub removal Once off remove the three screws at the back of the pulley to separate it from the hub NOTE Make sure the arrow mark on the hub is pointing 180 degrees from the other hub 7 Position the new hub on the crank shaft with the washer Install the mounting bolts and tighten evenly until the hub is fully seated on the shaft T...

Page 85: ...it Part Number BearingToolKit 1 Remove the pedals crank arms and side shrouds Refer to How To Remove Pedals Pedal Levers and Side Shrouds 2 Remove the main drive belt Refer to How To Remove Main Drive Belt 3 Remove the crank shaft hubs Refer to How To Remove Crank Shaft Hubs 4 Remove the snap rings large thrust washer thrust bearing and small thrust washer from both sides the crank shaft 5 Push th...

Page 86: ... Shaft Bearings Continued Special Service Tools Bearing Service Tool Kit Part Number BearingToolKit 8 Press out the needle bearings by rotating the hex nut clockwise until the bearings drop into the puller hub Once the bearings are out of the frame disassemble the puller assembly and discard the bearings 9 Clean the housing before installing new needle bearings 10 Position the new needle bearing w...

Page 87: ...ls Bearing Service Tool Kit Part Number BearingToolKit 11 Start tightening the hex nut You may have to hold the spacer to stop it from turning 12 Continue pressing in the new needle bearings until the thrust washer and hub stop against the frame housing shoulder Make sure that the bearing races seat flush against the inner hub face 13 Reassemble shaft and components Use the exploded view below to ...

Page 88: ...r to How To Remove Pedals Pedal Levers and Side Covers 2 Remove the main drive belt Refer to How To Remove Main Drive Belt 3 Remove the snap ring from the intermediate shaft 4 Remove the washer clutch assembly and washer from the shaft Discard the clutch assembly 5 Install the new clutch and its parts in reverse order Make sure to install the step side into the frame 6 Install main drive belt Refe...

Page 89: ... and 90C How To Replace the Intermediate Pulley Shaft and Bearings Special Service Tools Bearing Service Tool Kit Part Number BearingToolKit 1 Remove the side covers Refer to How To Remove Pedals Pedal Levers and Side Shrouds 2 Remove the main drive belt Refer to How To Remove Main Drive Belt 3 Remove the clutch assembly Refer to How To Remove the Clutch Assembly 4 Remove the alternator belt Refer...

Page 90: ...91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C How To Replace the Intermediate Pulley Shaft and Bearings Continued Special Service Tools Bearing Service Tool Kit Part Number BearingToolKit 6 Turn the forcing screw clockwise to press out the pulley shaft assembly from the bearings and spacer 7 Once the pulley shaft is free of the bearings proceed to remove the bearings Note Do Not replace the pulley without ...

Page 91: ...earing is pressed out of its housing into the hub 11 Remove the puller and discard the bearings 12 Clean the housing 13 Install the bearing spacer back in the housing and then position the bearings in the housing 14 Install the puller assembly as shown Make sure that the hub is reversed Make sure all parts are aligned straight and square Note When pressing in new bearings it is important to unders...

Page 92: ...ng spacer is secured between these bearings then proceed to pressing in the intermediate shaft If the bearing spacer is loose then proceed to the next step 17 If the bearing spacer is loose then reinstall the puller assembly without the thrust washer on the side of the intermediate pulley see illustration below Continue pressing in the bearing without holding or clamping the puller hub When the be...

Page 93: ...d Bearings Continued Special Service Tools Bearing Service Tool Kit Part Number BearingToolKit 19 Press in the pulley shaft until the shaft bottoms against the 2nd bearing 20 Remove the C clamp and stop block 21 Install the clutch assembly Refer to How To Remove the Clutch Assembly 22 Reinstall alternator belts Refer to How To in this section 23 Install side shrouds and then the pedals ...

Page 94: ...uds See How To in this section 2 Rotate the crank pulley until the rear mounting bolt on the idler bracket is visible 3 Loosen the rear mounting bolt through the access hole in the crank pulley 4 Loosen the tension adjusting bolt and washer on the bracket 5 Remove the belt 6 Remove the lock nut and remove the idler roller 7 Install new idler roller in reverse order 8 Adjust belt tension 100 110 lb...

Page 95: ...unting bolt on the idler bracket through the access hole in the crank arm pulley 4 Loosen the tension adjusting bolt at the front of the bracket 5 Move the idler bracket assembly up to reduce belt tension 6 Remove the main drive belt from the crank shaft pulley and the clutch assembly Discard the main drive belt 7 Snug the mounting bolts on the idler bracket to allow for belt tensioning 8 Install ...

Page 96: ...s section 2 Remove alternator wiring from alternator Note the location of each wire 3 Remove the alternator tensioning bolt 4 Loosen the alternator mounting bolt and then pivot the alternator enough to slacken the alternator belt then remove the alternator belt 5 Remove the alternator mounting bolt washers and lock nut and lift the alternator off the frame 6 Install new alternator in reverse order...

Page 97: ...e 1 Remove the pedals crank arms and side shrouds See How To in this section 2 Loosen the alternator tensioning bolt 3 Loosen the alternator mounting bolt and then pivot the alternator enough to slacken the alternator belt 4 Remove the alternator belt 5 Position new alternator belt on the far left groove of the alternator pulley user s side and not in the center of the pulley Tighten the alternato...

Page 98: ...ost assembly with seat attached 5 Remove four mounting screws securing the seat to the seat post 6 Service the seat post assembly as required 7 Reinstall the seat and seat post in reverse order 8 Reassemble the latch assembly and secure to frame with four mounting screws Release Latch Disassembly 1 Remove the two set screws from the latch rack 2 Slide the handle shaft out from the latch bracket la...

Page 99: ...n C7 and C9 Special Service Tools NONE 1 Remove the side shrouds Refer to How To in this section 2 Remove the seat post collar screws 2 3 Compress the internal snap ring in front of the pull pin knob and pull out the pull pin assembly 4 Lift out the seat post assembly with seat from the frame 5 Remove four screws securing the seat to the seat post 6 Service the seat post as required 7 Reinstall se...

Page 100: ...e the Main Wiring Harness Special Service Tools NONE 1 Remove the side shrouds Refer to How To in this section 2 Remove the handlebar Refer to How To in this section 3 Disconnect the main wiring harness at the power control board 4 Disconnect the main wiring harness from the cable ties along the frame 5 Route the cable out of the console post assembly 6 Install new main wiring harness in reverse o...

Page 101: ...Remove the 9 Volt Console Battery LC8500 and C7 Special Service Tools NONE NOTE The 9 Volt console battery is located back of the console 1 Remove the cover at the back of the console assembly to reveal the battery NOTE Console removed for clarity 2 Remove the battery and replace with new one 3 Reinstall the battery cover ...

Page 102: ...d 90C How To Remove the 6 Volt Battery LC9500 9100 and C9 Special Service Tools NONE 1 Remove the side shrouds Refer to How To in this section 2 Disconnect the wires from the battery terminals 3 Remove the battery mounting screws 2 and battery harness clip 4 Remove the battery and discard 5 Install new battery in reverse order ...

Page 103: ...e the Display Console and Accessory Tray Special Service Tools NONE 1 Remove four mounting screws from the back of the console at the console support 2 Lift the console up just enough to disconnect the main wiring and then remove the console and the accessory tray 3 Remove four mounting screws from under the accessory tray which mounts to the underside of the console ...

Page 104: ...ndle bars Refer to How To in this section 2 Remove the console and if equipped the accessory tray Refer to How To in this section 3 Remove the left side shroud See How To Remove Shrouds 4 Unplug the main console cable from the power control board large connector 5 Remove four mounting screws securing the console support elbow to the frame and lift the console post and elbow out of the frame 6 Remo...

Page 105: ...95Ci 93Ci and 90C How To Remove the Power Control Board LC8500 and C7 Special Service Tools NONE 1 Remove the left pedal and crankarm and then remove the left side shroud 2 Disconnect the two cables to the PCB 3 Remove four screws securing the PCB to the bracket 4 Install new PCB board in reverse order ...

Page 106: ...and 90C How To Remove the Power Control Board LC9500 9100 and C9 Special Service Tools NONE 1 Remove the left pedal and crankarm and then remove the left side shroud 2 Disconnect the two cables to the PCB 3 Remove four screws securing the PCB to the bracket 4 Install new PCB board in reverse order ...

Page 107: ... the pedal shaft by rotating it counterclockwise 2 Remove the left pedal using an open end wrench and loosening the pedal shaft by rotating it clockwise 3 Install the right pedal using an open end wrench and tighten the pedal shaft into the crankarm by rotating it clockwise 4 Install the left pedal using an open end wrench and tighten the pedal shaft into the crankarm by rotating it counterclockwi...

Page 108: ... 95Ce 95Ci 93Ci and 90C How To Remove the Front Wheels Special Service Tools NONE 1 Remove the two wheel insert screws from each side of the front stabilizer 2 Pull out the wheel bearing and wheel insert together The wheel and insert are held together by a screw and washer 3 Install new front wheel assembly in the reverse order ...

Page 109: ...and 90C How To Remove the Handlebar Assembly Special Service Tools NONE 1 Remove four screws securing the top half of the sensor cover 2 Remove four mounting screws securing the handle bar to the post 3 Lift out the handlebar just enough to disconnect heart rate sensor wiring Note C7 LC8500 and LC9100 have no heart rate sensors 4 Remove the handlebar 5 Install the handle bar in reverse order ...

Page 110: ...3 Before pulling out the cable attach a 3 ft piece of string at one end of the old cable and then pull the other end of the cable out until the string appears Detach the string and discard the cable 4 Attach new cable to string Pull the string to fish out the cable through the handle bar 5 Reinstall new electrode molded insert in reverse order Cable Assembly Handlebar End Cap Insulated Plug Philli...

Page 111: ...of the console board Now tie a 3 ft piece of string around the end of this connector This will act as a fish line for pulling in the new cable 4 Lower the bottom sensor cover on the console post to access the bracket screws Remove two screws in the back of console post which secures the bracket which is located inside the console post where the telemetry connector mounts and telemetry sensor plugs...

Page 112: ...ONE CAUTION BEFORE REPLACING CIRCUIT BOARD S GROUND YOURSELF TO EARTH GROUND USING AN ANTI STATIC GROUND STRAP 1 Remove the side shrouds Refer to How To in this section 2 Remove two cable mounting screws and nuts securing the cable to the terminals 3 Remove mounting screws securing the resistor to the frame and then lift out the resistor assembly 4 Install new resistor in reverse order ...

Page 113: ...NG CIRCUIT BOARD S GROUND YOURSELF TO EARTH GROUND USING AN ANTI STATIC GROUND STRAP 1 Remove the side shrouds Refer to How To in this section 2 Disconnect the auto start switch cable from the left side of the unit at the PCB 3 Remove the screw securing the auto start switch to the right side of the upper frame 4 Remove the cable and switch and if necessary the mounting bracket by removing the one...

Page 114: ...AP 1 Remove the battery cover and battery 2 Remove the four screws under the console securing the console to the console support 3 Lift the console up just enough to disconnect the main cable 4 Remove eight screws from the back of the console and split the halves 5 Remove the screws securing the PCB to the front half of the console and remove the PCB 6 Discard the PCB and install new PCB in the co...

Page 115: ... GROUND STRAP NOTE The following pages provide service procedures for servicing the LCD Integrated Console While the Console Housings may differ between the various products the internal components which make up the Console are identical Use the exploded view below to help identify parts and component location during service Inverter Board Screws 2 Interactive Console Board Screws 8 Cable Interfac...

Page 116: ...EPLACING CIRCUIT BOARD S GROUND YOURSELF TO EARTH GROUND USING AN ANTI STATIC GROUND STRAP Note For clarity purposes the Console is shown off the unit Headphone Jack replacement does not require removal of the Console from the unit 1 At the bottom of the Console remove the Phillip Screw securing the Headphone Jack 2 Remove the Headphone Jack from the Console 3 Install new Headphone Jack in reverse...

Page 117: ...F TO EARTH GROUND USING AN ANTI STATIC GROUND STRAP 1 Remove console from unit refer to Display Console and Accessory Tray Removal 2 Remove seven screws from the Back Cover and lift the Back Cover off 3 Disconnect the Pink White Power Wire Connectors 2 from the top of the Inverter Board and the 4 Yellow Wires Connector which receives Power from the PC to the Inverter at the bottom of the Inverter ...

Page 118: ...TIC GROUND STRAP 1 Remove console from unit refer to Display Console and Accessory Tray Removal 2 Remove seven screws from the Back Cover 3 Disconnect all of the cables from the Single Board Computer 4 Remove seven screws securing the Single Board Computer to the back of the LCD Touch Screen The Single Board Computer remains engaged into a 24 Pin Connector Receptacle which is located between two C...

Page 119: ...STATIC GROUND STRAP 1 Remove console from unit refer to Display Console and Accessory Tray Removal 2 Remove seven screws from the Back Cover 3 Remove Single Board Computer 4 Disconnect all Cables from the interface board 5 Remove 5 screws securing the Interface Board to the mounting bracket CAUTION HIGH VOLTAGE ON INTERFACE BOARD CONNECTORS J2 AND J3 6 Remove the Interface Board 7 Install board in...

Page 120: ... to Display Console and Accessory Tray Removal 2 Remove seven screws from the Back Cover 3 Remove the Single Board Computer See How To Replace the Single Board Computer in this section 4 Remove the Interface Board See How To Replace the Interface Board in this section 5 Remove the Inverter Board See How To Replace the Inverter Board in this section 6 Remove four screws securing the Touch Screen Br...

Page 121: ... Board Model C9 12 Alternator Control Board Model C7 and LC8500 14 Alternator Control Board Model C9 LC9100 and LC9500 15 Alternator 17 Wiring Block Diagram LC8500 and C7 18 Wiring Block Diagram C9 19 Wiring Block Diagram LC9100 20 Wiring Block Diagram LC9500 21 Wiring Block Diagram 95CE Single Power Control Board 22 Wiring Block Diagram 95CE Power Control Board 23 Wiring Block Diagram 95CE Machin...

Page 122: ...2 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C Notes ...

Page 123: ...he keypad input for changes or updates by the user and refreshes the status LEDs data display and profile display matrix Connector and Pin Descriptions Connector Location Pin Functional Description 1 Ground 2 Strobe 3 Return 4 Strobe 5 Strobe 6 Return 7 Strobe 8 Return 9 Strobe 10 Return 11 Ground 12 Strobe 13 Strobe 14 Return 15 Strobe 16 Return P1 and P12 is a 17 pin ribbon connector that connec...

Page 124: ...onnects to the alternator control board 16 VSYS LEFT LEFT RIGHT P4 is 4 pin connector that connects to the heart rate sensor RIGHT 1 VCC 5VDC 2 POLAR SIGNAL P7 is a 3 pin connector that connects to the polar signal 3 GROUND 1 N U not used 2 N U not used 3 Receive Data 4 Transmit Data 5 8 Vdc 6 CTS 7 Ground P9 and P10 are 8 pin connectors that connect to the CSAFE and Cardio Theater or broadcast vi...

Page 125: ...3Ci and 90C DISPLAY CONSOLE BOARD Model LC9500 Connector and Pin Descriptions Connector Location Pin Functional Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 P5 is a 24 pin connector that connects to the lower console display board 24 ...

Page 126: ...s the keypad input for changes or updates by the user and refreshes the status LEDs data display and profile display matrix Connector and Pin Descriptions Connector Location Pin Functional Description 1 Ground 2 Strobe 3 Return 4 Strobe 5 Strobe 6 Return 7 Strobe 8 Return 9 Strobe 10 Return 11 Ground 12 Strobe 13 Strobe 14 Return 15 Strobe 16 Return P12 is a 17 pin ribbon connector that connects t...

Page 127: ...BAT NOT USED 5 RPM REED NOT USED 6 RPM ALT 7 ASTART NOT USED 8 VALT NOT USED 9 RELAY NOT USED 10 GND 11 GND 12 VBAT 13 FIELD KICK 14 FIELD 15 LOAD CMD P2 is a 16 pin connect that connects to the alternator control board 16 VSYS 1 VCC 5VDC 2 POLAR SIGNAL P7 is a 3 pin connector that connects to the polar signal 3 GROUND 1 GND 2 LEU 3 TDO 4 RDI 5 CTS 6 VCC P8 is an 7 pin connector that connects to t...

Page 128: ...s the keypad input for changes or updates by the user and refreshes the status LEDs data display and profile display matrix Connector and Pin Descriptions Connector Location Pin Functional Description 1 Ground 2 Strobe 3 Return 4 Strobe 5 Strobe 6 Return 7 Strobe 8 Return 9 Strobe 10 Return 11 Ground 12 Strobe 13 Strobe 14 Return 15 Strobe 16 Return P12 is a 17 pin ribbon connector that connects t...

Page 129: ...escription 1 N C 2 GND NOT USED 3 VSYS NOT USED 4 VBAT NOT USED 5 RPM REED NOT USED 6 RPM ALT 7 ASTART NOT USED 8 VALT NOT USED 9 RELAY NOT USED 10 GND 11 GND 12 VBAT 13 FIELD KICK 14 FIELD 15 LOAD CMD P2 is a 16 pin connector that connects to the alternator control board 16 VSYS 1 VCC 5VDC 2 POLAR SIGNAL P7 is a 3 pin connector that connects the polar connector 3 GROUND ...

Page 130: ...s the keypad input for changes or updates by the user and refreshes the status LEDs data display and profile display matrix Connector and Pin Descriptions Connector Location Pin Functional Description 1 Ground 2 Strobe 3 Return 4 Strobe 5 Strobe 6 Return 7 Strobe 8 Return 9 Strobe 10 Return 11 Ground 12 Strobe 13 Strobe 14 Return 15 Strobe 16 Return P12 is a 17 pin ribbon connector that connects t...

Page 131: ...Description 1 N C 2 GND NOT USED 3 VSYS NOT USED 4 VBAT NOT USED 5 RPM REED NOT USED 6 RPM ALT 7 ASTART NOT USED 8 VALT NOT USED 9 RELAY NOT USED 10 GND 11 GND 12 VBAT 13 FIELD KICK 14 FIELD 15 LOAD CMD P2 is a 16 pin connector that connects to the alternator control board 16 VSYS 1 VCC 5VDC 2 POLAR SIGNAL P7 is a 3 pin connector that to the polar connector 3 GROUND ...

Page 132: ... the keypad input for changes or updates by the user and refreshes the status LEDs data display and profile display matrix Connectors and Pin Descriptions Connector Location Pin Functional Description 1 Ground 2 Strobe 3 Return 4 Strobe 5 Strobe 6 Return 7 Strobe 8 Return 9 Strobe 10 Return 11 Ground 12 Strobe 13 Strobe 14 Return 15 Strobe 16 Return P12 is a 17 pin ribbon connector that connects t...

Page 133: ...ALT 7 ASTART NOT USED 8 VALT NOT USED 9 RELAY NOT USED 10 GND 11 GND 12 VBAT 13 FIELD KICK 14 FIELD 15 LOAD CMD P2 is a 16 pin connector that connects to the alternator control board 16 VSYS 1 Left 2 Left 3 Right P4 is a 4 pin connector that connects to the heart rate sensor 4 Right 1 DS 2 BERR 3 Ground 4 BKPT DSCLK 5 Ground 6 FREEZE QUOT 7 RESET 8 IPIPE1 DS1 9 5 Vdc P11 is a 10 pin connector that...

Page 134: ...the load resistor while providing supply voltage for the console while charging the system battery Connector and Pin Connections Connector Location Pin Functional Description 1 RPM 0 7 5 VDC 2 VBAT 9VDC 3 NOT USED BLANK 4 LOAD 5 START 6 GROUND 7 GROUND 8 ALTREGLO 9 11 VDC P1 is a Molex 9 pin connector that connects to the console 9 VSYS 7 8 VDC 1 FLD RTN 2 FIELD 1 4 VDC 3 VALT 10 VDC 4 LOAD 5 LOAD...

Page 135: ...roviding supply voltage for the console while charging the system battery Connector and Pin Connections Connector Location Pin Functional Description 1 GROUND BLACK 2 GROUND BATTERY 3 NOT USED BLANK 4 VSYS 7 8VDC 5 ALTREGLO 9 11 VDC 6 LOADCMD 7 RPM 0 7 5VDC 8 START 7 8VDC 9 VBAT 6VDC 10 GROUND BATTERY P1 is a Molex 11 pin connector that connects to the console 11 GROUND 1 GROUND ALTERNATOR 2 GROUN...

Page 136: ...4 RPM ALT 5 GND 6 FIELD 7 VALTR 8 VALTR 9 VALTR 10 VALT 11 Valt OPEN P2 Connector is a 12 pin Molex connector that connects to the Alternator 12 VALTR Connector Location Pin Functional Description 1 GND 2 Vbat P3 is a 3 pin connector that connect to the reed Switch 3 RPM REED Connector Location Pin Functional Description 1 P4 is a 2 Pin connector that provides external power LC95 only 2 ...

Page 137: ...tion The 12 volt 35 amp Alternator is designed to provide electrical power to the product supply load resistance while providing electrical power and provide the RPM signal from the AC TAP to the Alternator Control Board AC TAP TERMINAL OUTPUT TERMINAL FIELD TERMINALS GROUND TERMINAL EXCITATION RETURN ...

Page 138: ... Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C WIRING BLOCK DIAGRAM LC8500 and C7 Vcc Signal GND TDO RDI GND Vsysc Vbat GND Polar Receiver and Cable optional on Lc8500 and standard on C7 Also comes with Telemetry Strap ...

Page 139: ...Valt GND FIELD_KICK FIELD Vsys Vsysc LOAD_CMD GND GND RELAY_C Vbat RPM_REED RPM_ALT A_START Valt GND FIELD_KICK FIELD Vsys KEY LOAD_CMD RELAY_C GND RELAY_C GND PINK BLUE YELLOW GREEN WHITE BLK BROWN ORANGE PURPLE N C GREY N C N C TAN N C GND Vbat RPM_REED RPM ValtR ValtR ValtR ValtR Valt Valt GND GND GND GND FIELD 15 OHMs Resistor ...

Page 140: ...20 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C WIRING BLOCK DIAGRAM LC9100 15 OHMs Resistor ...

Page 141: ...21 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C WIRING BLOCK DIAGRAM LC9500 15 OHMs Resistor ...

Page 142: ...22 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C WIRING BLOCK DIAGRAM 95Ce ...

Page 143: ...1 VSC 2 GROUND 3 VALT 4 ALT_RPM 5 FIELD 6 REED_DISABLE 7 LOAD_CMD 8 N C 9 RPM_REED 10 V C 11 KICK 12 N C 13 N C 14 VSYS RED BLUE GREEN WHITE BLACK ORANGE RED BLACK GRN BLACK WHT BLACK ORN BLACK BLUE WHT BLACK WHT RED WHT GREEN WHT 1 GROUND 2 GROUND 3 GROUND 4 ALTRPM 5 GROUND 6 FIELD 7 N C 8 ValtR 9 ValtR 10 Valt 11 N C 12 ValtR 1 1 NORMALY OPEN 2 NORMALY CLOSED 3 COMMON ...

Page 144: ... 21 Tuner_SCL 22 Tuner_GND 23 Tuner_5V 24 Tuner_GND 1 VSC 2 GROUND 3 VALT 4 ALT_RPM 5 FIELD 6 REED_DISABLE 7 LOAD_CMD 8 N C 9 RPM_REED 10 V C 11 KICK 12 N C 13 N C 14 VSYS 1 RED 2 BLUE 3 GREEN 4 WHITE 5 BLACK 6 ORANGE 7 RED BLACK 8 GRN BLACK 9 WHT BLACK 10 ORN BLACK 11 BLUE WHT 12 BLACK WHT 13 RED WHT 14GREEN WHT 1 GROUND 2 PAO 3 PA1 4 PA2 5 PA3 6 PA4 7 START 8 PA5 1 BACKGROUND 2 GROUND 3 N C 4 RE...

Page 145: ...S232_Csafe_CTS RS232_Csafe_RxD RS232_Csafe_TxD PON_SLEEP PON_AND HC12_Wakeup_PULSE GND GND PX_Wakeup_PULSE X_RESET GPI00 GPI01 GPI02 GPI03 GND GND GND Tu ner_SDA Tu ner_SCL Tu ner_GND Tu ner_5V Tu ner_GND 1 GREEN 5 5 Vdc 2 BLACK GROUND 3 WHITE VSLEEP 4 BROWN GROUND 5 RED 12 Vdc 1 GREEN 5 5 Vdc 2 BLACK GROUND 3 WHITE VSLEEP 4 BROWN GROUND 5 RED 12 Vdc ...

Page 146: ...26 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C Notes ...

Page 147: ...1 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C SECTION V MISCELLANEOUS Page Model Identification Serial Number Location 2 Preventative Maintenance Tips 3 Safety Instruction 4 ...

Page 148: ...2 Lifecycle Upright Bikes LC95 LC91 LC85 C9 C7 95Ce 95Ci 93Ci and 90C MODEL IDENTIFICATION and SERIAL NUMBER LOCATION Bottom Front Serial Number Label Patent Label ...

Page 149: ...BI ANNUALLY HOUSING Inside Clean Outside Clean ALTERNATOR CONTROL Heatsink Clean Connectors Inspect Board Inspect Crank Bearings Inspect Pedals Clean Inspect Freewheel Pulley Clean Inspect Alternator Flywheel Clean Inspect SEAT ASSEMBLY Top Surface Clean Release Lever Inspect ALTERNATOR BELT Tension Inspect Wear Inspect Lifepulse sensors Clean ...

Page 150: ...ser than a minimum of 42 inches 107 cm from center to center to avoid interference cross talk between Heart Rate monitors DO keep the area around your Exercise Bike clear of any obstructions including walls and furniture DO verify the contents of the delivery carton against the accompanying Parts Listing prior to setting the cartons and shipping material aside If any parts are missing contact Life...

Page 151: ......

Page 152: ...le are registered trademarks of Brunswick Corporation Lifepulse Zone Trainer and Heart Rate Zone Training are trademarks of Brunswick Corporation Any use of these trademarks without the express written consent of Brunswick Corporation is forbidden M051 00K63 B012 March 2004 ...

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