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Liebert Series 600, Installation Manual

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P

OWER

 P

ROTECTION

  

Series 600™ UPS

Multi-Module Three Phase
338 kVA to 1000 kVA; 60 Hz

Installation

Manual

Summary of Contents for Series 600

Page 1: ...POWER PROTECTION Series 600 UPS Multi Module Three Phase 338 kVA to 1000 kVA 60 Hz Installation Manual ...

Page 2: ......

Page 3: ...ýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý ìì çïë DWWHU ý QVWDOODWLRQýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý ìê 7 0 WIRING CONSIDERATIONS 14 æïì 3RZHUýDQGý RQWUROý LULQJ ïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý ìæ æïë DWWHU ý LULQJýïýïýïýïýïýïýïýïýïýïýïýïýï...

Page 4: ... HWDLOVñýéííýDQGýèííýN9 ñýëíåý9 ñý RQWUROýDQGý2XWSXWý6HFWLRQVý ïýïýïýïýïýïýïýéí LJXUHýëè DVHý0RXQWLQJý HWDLOVñýçëèýN9 ýDQGýæèíýN9 ýõ LJKý LQNýðýëéíý HOOVôý ýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýéì LJXUHýëç DVHý0RXQWLQJý HWDLOVñýæèíýN9 ýõ RZý LQNýðýìåíý HOOVôýDQGýìíííýN9 ñý 5HFWLILHUýDQGý QYHUWHUý6HFWLRQVý ïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý...

Page 5: ... LDJUDPñý6 VWHPý RQWUROý DELQHWýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý åí LJXUHýçè 9LGHRý LVSOD ý7HUPLQDOý LULQJý ýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý åì LJXUHýçç DWWHU ý LUFXLWý UHDNHUý ýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïýïý åë LJXUHýçæ 3DUDOOHOý DWWHU ý RQILJX...

Page 6: ...iv ...

Page 7: ...2 ý 1 76ýõ6 ª6ôý 9 ý 2 6ý 17 1 ý 25ý5 1 ý 56ý25ý 16ïý35 9 17ý 16ý25ý 6ý 520ý 217 7 1 ý 1 7ý ý86 1 ý 635 5ý 5ý 1 ý 48 7 ý3 1 ï 02 8 6ý 5 ý6833 ý 7 ý 2 7ð21ý 5 76ý 25ý 86 ý 7 ý 25 7ïý5 7 1 8 5ý 2 6ý 5 ý3529 ý 25ý86 ý 7 ý52 ð ð 76ï 2 2 ý ý 77 5 ý6 7 ý35 87 216ý 1ý 167 1 ñý 5 1 ñý25ý6 59 1 ý 77 5 6ïý 1ý 7 21ý72ý7 ý 5 ý2 ý 75 ý6 2 ñý 6ý 352 8 ý ý 77 5 6ý 1ý ý 3 26 9 ý 1 ý 68 85 ý ý 1ý 86 ý6 9 5 ý 8516ï...

Page 8: ...________________________________________________ N9 ý5DWLQJã ______________________________________________________________ DWHý3XUFKDVHGã ______________________________________________________________ DWHý QVWDOOHGã ______________________________________________________________ RFDWLRQã ______________________________________________________________ QSXWý9ROWDJHã __________________________________...

Page 9: ...KHQýSHUIRUPLQJýPDLQWHQDQFHýZLWKýDQ ýSDUWýRIýWKHýHTXLSPHQWýXQGHUýSRZHUñýVHUYLFHýSHUVRQQHOý DQGýWHVWýHTXLSPHQWýVKRXOGýEHýVWDQGLQJýRQýUXEEHUýPDWVïý7KHýVHUYLFHýSHUVRQQHOýVKRXOGýZHDUýLQVXð ODWLQJýVKRHVýIRUýLVRODWLRQýIURPýGLUHFWýFRQWDFWýZLWKýWKHýIORRUýõHDUWKýJURXQGôï 8QOHVVýDOOýSRZHUýLVýUHPRYHGýIURPýWKHýHTXLSPHQWñýRQHýSHUVRQýVKRXOGýQHYHUýZRUNýDORQHïý ýVHFRQGý SHUVRQýVKRXOGýEHýVWDQGLQJýE ýWRýDVVLVWýDQGýV...

Page 10: ...4 Safety Precautions Figure 1 Multi Module 338 kVA UPS 51 1 2 7 ý 17 5ý2 ý 5 9 7 ý6 0 2 6 1 ý 7 50 1 ý81 7ý 7ý 25 ý 1 1 ý 1 7ï ...

Page 11: ...ƒ ýõìíéƒ ôïý7KHýEDWWHULHVýVKRXOGýQRWý H FHHGýëèƒ ýõææƒ ôïý WýHOHYDWLRQVýDERYHýéñíííýIHHWýõìëìäýPHWHUVôýGHUDWLQJýPD ýEHýUHTXLUHGýõFRQð VXOWý RXUý LHEHUWýVDOHVýUHSUHVHQWDWLYHôï ìï YHQýWKRXJKý RXUý LHEHUWý836ýXQLWýLVýDWýOHDVWýäìøýHIILFLHQWñýWKHýKHDWýRXWSXWýLVýVXEVWDQWLDOïý RUýPRUHýVSHFLILFýLQIRUPDWLRQñýVHHý SSHQGL ý ýðý6HULHVýçííý836ý6LWHý3ODQQLQJý DWDïý Hý VXUHýHQYLURQPHQWDOýFRQGLWLRQLQJýV VWHPVýFDQ...

Page 12: ...6 Installation Considerations Figure 2 Multi Module 400 to 1000 kVA UPS 51 1 2 7 ý 17 5ý2 ý 5 9 7 ý6 0 2 6 1 ý 7 50 1 ý81 7ý 7ý 25 ý 1 1 ý 1 7ï ...

Page 13: ... 6ý 48 30 17ïý 5 6 ý 75 0 ý 5 ý 1ý 1 1 ý 836ý 1 76ý72ý 92 ý 48 30 17ý 0 ý25ý 1 85 ý 72ý3 56211 ïý7 ý836ý02 8 ý 7ý5 1 6ý 520ý åêííý3281 6ý72ýìæéííý3281 6ï 2 7 ý 17 5ý2 ý 5 9 7 ý6 0 2 6ý 25 ý 1 1 ý ý 1 7ïý7 67ý 7ý 1 ý 1 ý7 ý 1 7ý 25 ý75 163257 1 ïý0 17 1ý0 1 080ý7 7ý 520ý 9 57 ý 7ý ý7 0 6ï 02 8 6ý 1 ý6 67 0ý 21752 ý 1 76ýõ6 ª6ôý 9 ý 2 6ý 17 1 ý 25ý5 1 ý 56ý25ý 16ïý35 9 17ý 16ý25ý 6ý 520ý 217 7 1 ý 1...

Page 14: ...éï KHFNýWKHýQDPHSODWHýRQýWKHýFDELQHWVýWRýYHULI ýWKDWýWKHýPRGHOýQXPEHUVýFRUUHVSRQGýZLWKýWKHý RQHýVSHFLILHGïý5HFRUGýWKHýPRGHOýQXPEHUVýDQGýVHULDOýQXPEHUVýLQýWKHýIURQWýRIýWKLVýLQVWDOODWLRQý PDQXDOïý ýUHFRUGýRIýWKLVýLQIRUPDWLRQýLVýQHFHVVDU ýVKRXOGýVHUYLFLQJýEHFRPHýUHTXLUHGï 4 2 Internal Inspections ìï 9HULI ýWKDWýDOOýLWHPVýKDYHýEHHQýUHFHLYHGï ëï IýVSDUHýSDUWVýZHUHýRUGHUHGñýYHULI ýDUULYDOï êï 2SHQýGRRUV...

Page 15: ...Inspections 9 Figure 3 System Control Cabinets ...

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Page 17: ...HQWýDýULVNýRIýHOHFWULFDOýVKRFNýDQGýKLJKýVKRUWý FLUFXLWýFXUUHQWïý7KHýIROORZLQJýSUHFDXWLRQVýVKRXOGýEHýREVHUYHGý ZKHQýZRUNLQJýRQýEDWWHULHVãý ìï 5HPRYHýZDWFKHVñýULQJVñýRUýRWKHUýPHWDOýREMHFWVï ëï 8VHýWRROVýZLWKýLQVXODWHGýKDQGOHVï êï HDUýUXEEHUýJORYHVýDQGýERRWVï éï RýQRWýOD ýWRROVýRUýPHWDOýSDUWVýRQýWRSýRIýEDWWHULHVï èï LVFRQQHFWýFKDUJLQJýVRXUFHýSULRUýWRýFRQQHFWLQJýRUý GLVFRQQHFWLQJýEDWWHU ýWHUPLQDOVï çï...

Page 18: ...HF FOpVýSOXW WýTXªpOLPLQpVï OýQHýIDXWýSDVýEU OpýOHýRXýOHVýDFFXPXODWHXUVïý ªDFFXPXODWHXUý SRXUUDLWýDORUVýH SORVpï OýQHýIDXWýSDVýRXYULUýRXýHQGRPPDJHUýOHýRXýOHVýDFFXPXODWHXUVïý ªpOHFWURO WHýTXLýSRXUUDLWýVªHQýpFKDSSHUýHVWýGRPPDJHDEOHýSRXUýODý SHDXýHWýOHVý HX ï 8QýDFFXPXODWHXUýUHSUpVHQWHýXQýULVTXHýGHýFKRFýpOHFWULTXHýHWýGHý KDXWýFRXUDQWýGHýFRXUWðFLUFXLWïý RUVTXHýGHVýDFFXPXODWHXUVýVRQWý PDQLSXOpVñýOHVýPH...

Page 19: ...GHVý DFFXPXODWHXUVï êï pFKDUJHUýWRXWHýpOHFWULFLWpýVWDWLTXHýSUpVHQWHýVXUýYRWUHýFRUSVý DYDQWýGHýWRXFKHUýXQýDFFXPXODWHXUýHQýWRXFKDQWýGªDERUGýXQHý VXUIDFHýPpWDOOLTXHýPLVHýjýODýWHUUHïý 1 5 ªpOHFWURO WHýHVWýXQýDFLGHýVXOIXULTXHýGLOXpýTXLýHVWýGDQJHUHX ýDXý FRQWDFWýGHýODýSHDXýHWýGHVý HX ïý HýSURGXLWýHVWýFRUURVLIýHWýDXVVLý FRQGXFWHXUýHOHFWULTXHïý HVýSURFpGXUHVýVXLYDQWHVýGHYURQWýrWUHý REVHUYpHVã ìï 3RUWHUýWR...

Page 20: ...HýVL HýEDVHGýRQýWKHýDPSDFLWLHVýLQý7DEOH êý RIýWKLVýPDQXDOñýDýUHSULQWýRIý7DEOHýêìíðìçýDQGýDVVRFLDWHGýQRWHVýRIýWKHý 1DWLRQDOý OHFWULFDOý RGHýõ1 3 ýæíôïý 87 21 7KHýZHLJKWýRIýSRZHUýFDEOHVýPXVWýEHýDGHTXDWHO ýVXSSRUWHGýWRý DYRLGýVWUHVVýRQýEXVýEDUVýDQGýOXJVïý QýDGGLWLRQýWRýZHLJKWýVXSSRUWñý WKHýIROORZLQJýUHVWUDLQLQJýPHWKRGýLVýUHFRPPHQGHGýWRýFRQWUROýFDEOHý PRYHPHQWýGXULQJýH WHUQDOýIDXOWýFRQGLWLRQVãý UDSýOL...

Page 21: ...Wiring Considerations 15 Figure 4 Typical Multi Module Configurations ...

Page 22: ...16 Wiring Considerations Figure 4 Typical Multi Module Configurations continued ...

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Page 24: ...QJýIURPý6 VWHPý RQWUROý DELQHWýõ6 ôýWRý836ýPRGXOHVïý LULQJýPXVWýEHýUXQýLQý LQGLYLGXDOýVHSDUDWHýVWHHOýFRQGXLWï äï 3RZHUýDQGýFRQWUROýFRQQHFWLRQVýUHTXLUHGýIRUýWKHý0DLQWHQDQFHý SDVVý6ZLWFKERDUGï ìíï 3RZHUýFRQQHFWLRQVýIURPý6 ýWRýFULWLFDOýORDGýEXVïý2EVHUYHýSKDVHýURWDWLRQï ììï RQWUROýZLULQJýWRý5HPRWHý0RQLWRUý3DQHOñýLIýXVHGïý6HOHFWHGýDODUPýPHVVDJHVýDUHýDOVRýDYDLODEOHý IRUýFXVWRPHUýXVHýWKURXJKýDýVHWýRIýFRQ...

Page 25: ...d Use 75ƒC copper wire Select wire size based on the ampacities in Table 310 16 see Table 3 of this manual and associated notes of the National Electrical Code NFPA 70 Use commercially available solderless lugs for the wire size required for your application Connect wire to the lug using tool and procedure specified by the lug manufacturer Table 2 Torque Specifications Nut and Bolt Combinations Bo...

Page 26: ...85 285 310 320 330 355 340 375 385 395 425 385 420 435 450 480 600 700 750 800 900 1000 1250 1500 1750 2000 455 495 520 545 560 545 590 625 650 665 615 665 705 735 750 375 405 435 455 470 445 485 520 545 560 500 545 585 615 630 1000 1250 1500 1750 2000 Correction Factors Ambient Temp C For ambient temperatures other than 30 C 86 F multiply the allowable ampacities shown above by the appropriate fa...

Page 27: ...Wiring Inspection 21 Figure 5 Outline Drawing 338 kVA ...

Page 28: ...22 Wiring Inspection Figure 6 Outline Drawing 400 kVA ...

Page 29: ...Wiring Inspection 23 Figure 7 Outline Drawing 500 kVA ...

Page 30: ...24 Wiring Inspection Figure 8 Outline Drawing 500 kVA 208 VAC ...

Page 31: ...Wiring Inspection 25 Figure 9 Outline Drawing 625 kVA ...

Page 32: ...26 Wiring Inspection Figure 10 Outline Drawing 750 kVA High Link 240 Cells ...

Page 33: ...Wiring Inspection 27 Figure 11 Outline Drawing 750 kVA Low Link 180 Cells ...

Page 34: ...28 Wiring Inspection Figure 12 Outline Drawing 1000 kVA ...

Page 35: ...Wiring Inspection 29 Figure 13 Outline Drawing System Control Cabinet SCCB 640 to 800 Amps ...

Page 36: ...30 Wiring Inspection Figure 14 Outline Drawing System Control Cabinet SCCB 1280 to 1600 Amps ...

Page 37: ...Wiring Inspection 31 Figure 15 Outline Drawing System Control Cabinet SCCB 2000 to 3000 Amps ...

Page 38: ...32 Wiring Inspection Figure 16 Outline Drawing System Control Cabinet SCCB 4000 Amps ...

Page 39: ...Wiring Inspection 33 Figure 17 Outline Drawing System Control Cabinet SCCP 200 to 480 Amps ...

Page 40: ...34 Wiring Inspection Figure 18 Outline Drawing System Control Cabinet SCCP 560 to 960 Amps ...

Page 41: ...Wiring Inspection 35 Figure 19 Outline Drawing System Control Cabinet SCCP 1280 to 2000 Amps ...

Page 42: ...36 Wiring Inspection Figure 20 Outline Drawing System Control Cabinet SCCA 2000 to 4000 Amps ...

Page 43: ...Wiring Inspection 37 Figure 21 Base Mounting Details 338 kVA ...

Page 44: ...38 Wiring Inspection Figure 22 Base Mounting Details 400 and 500 kVA ...

Page 45: ...Wiring Inspection 39 Figure 23 Base Mounting Details 400 and 500 kVA 208 VAC Rectifier and Inverter Sections ...

Page 46: ...40 Wiring Inspection Figure 24 Base Mounting Details 400 and 500 kVA 208 VAC Control and Output Sections ...

Page 47: ...Wiring Inspection 41 Figure 25 Base Mounting Details 625 kVA and 750 kVA High Link 240 Cells ...

Page 48: ...42 Wiring Inspection Figure 26 Base Mounting Details 750 kVA Low Link 180 Cells and 1000 kVA Rectifier and Inverter Sections ...

Page 49: ...Wiring Inspection 43 Figure 27 Base Mounting Details 750 kVA Low Link 180 Cells and 1000 kVA Control Section ...

Page 50: ...44 Wiring Inspection Figure 28 Base Mounting Patterns System Control Cabinets SCCB 640 to 3000 Amps ...

Page 51: ...Wiring Inspection 45 Figure 29 Base Mounting Patterns System Control Cabinets SCCB 4000 Amps ...

Page 52: ...46 Wiring Inspection Figure 30 Base Mounting Patterns System Control Cabinets SCCP 200 to 480 Amps ...

Page 53: ...Wiring Inspection 47 Figure 31 Base Mounting Patterns System Control Cabinets SCCP 560 to 2000 Amps ...

Page 54: ...48 Wiring Inspection Figure 32 Base Mounting Patterns System Control Cabinets SCCA 1600 to 4000 Amps ...

Page 55: ...Wiring Inspection 49 Figure 33 Shipping Split Detail 338 kVA ...

Page 56: ...50 Wiring Inspection Figure 34 Shipping Split Detail 400 and 500 kVA ...

Page 57: ...Wiring Inspection 51 Figure 35 Shipping Split Detail 400 and 500 kVA 208 VAC ...

Page 58: ...52 Wiring Inspection Figure 36 Shipping Split Detail 625 kVA ...

Page 59: ...Wiring Inspection 53 Figure 37 Shipping Split Detail 750 kVA High Link 240 Cells ...

Page 60: ...54 Wiring Inspection Figure 38 Shipping Split Detail 750 kVA Low Link 180 Cells and 1000 kVA ...

Page 61: ...Wiring Inspection 55 Figure 39 Optional Shipping Split Detail 400 to 625 kVA ...

Page 62: ...56 Wiring Inspection Figure 40 Optional Shipping Split Detail 750 kVA ...

Page 63: ...Wiring Inspection 57 Figure 41 Optional Shipping Split Detail System Control Cabinet SCCA 4000 Amps ...

Page 64: ...58 Wiring Inspection Figure 42 Bussing Details 338 kVA ...

Page 65: ...Wiring Inspection 59 Figure 43 Bussing Details 400 kVA ...

Page 66: ...60 Wiring Inspection Figure 44 Bussing Details 500 kVA ...

Page 67: ...Wiring Inspection 61 Figure 45 Bussing Details 500 kVA 208 VAC ...

Page 68: ...62 Wiring Inspection Figure 46 Bussing Details 625 kVA ...

Page 69: ...Wiring Inspection 63 Figure 47 Bussing Details 750 kVA High Link 240 Cells ...

Page 70: ...64 Wiring Inspection Figure 48 Bussing Details 750 kVA Low Link 180 Cells ...

Page 71: ...Wiring Inspection 65 Figure 49 Bussing Details 1000 kVA ...

Page 72: ...66 Wiring Inspection Figure 50 Module One Line Diagram 338 kVA ...

Page 73: ...Wiring Inspection 67 Figure 51 Module One Line Diagram 400 kVA ...

Page 74: ...68 Wiring Inspection Figure 52 Module One Line Diagram 500 kVA ...

Page 75: ...Wiring Inspection 69 Figure 53 Module One Line Diagram 500 kVA 208 VAC ...

Page 76: ...70 Wiring Inspection Figure 54 Module One Line Diagram 625 kVA ...

Page 77: ...Wiring Inspection 71 Figure 55 Module One Line Diagram 750 kVA High Link 240 Cells ...

Page 78: ...72 Wiring Inspection Figure 56 Module One Line Diagram 750 kVA Low Link 180 Cells ...

Page 79: ...Wiring Inspection 73 Figure 57 Module One Line Diagram 1000 kVA ...

Page 80: ...74 Wiring Inspection Figure 58 One Line Diagram System Control Cabinet SCCA ...

Page 81: ...Wiring Inspection 75 Figure 59 System One Line Diagram Three Modules with Two Breaker Maintenance Bypass ...

Page 82: ...76 Wiring Inspection Figure 60 System One Line Diagram Three Modules with Three Breaker Maintenance Bypass ...

Page 83: ...Wiring Inspection 77 Figure 61 Control Wiring Interconnect Diagram ...

Page 84: ...78 Wiring Inspection Figure 62 Control Wiring Interconnect Diagram SCCA and Switchgear ...

Page 85: ...Wiring Inspection 79 Figure 63 Control Connection Location Diagram Module ...

Page 86: ...80 Wiring Inspection Figure 64 Control Connection Location Diagram System Control Cabinet ...

Page 87: ...Wiring Inspection 81 Figure 65 Video Display Terminal Wiring ...

Page 88: ...82 Wiring Inspection Figure 66 Battery Circuit Breaker ...

Page 89: ...Wiring Inspection 83 Figure 67 Parallel Battery Configurations ...

Page 90: ...84 Wiring Inspection Figure 68 Remote Status Panel ...

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Page 92: ...tion THD at full load HL 750 kVA module with 240 battery cells LL 750 kVA module with 180 battery cells Table 5 338 1000 kVA Multi Module Unit 480 Volt Standard Module With Optional Low Distortion Input Filter UPS Rating Rectifier AC Input Current Inverter AC Output Current Required Battery Discon nect Rating Maximum Battery Current at End of Discharge Efficiency at Full Load Maximum Heat Dis sipa...

Page 93: ...wer Factor 0 85 lagging at full load 9 Maximum Total Input Harmonic Current Distortion THD at full load Table 7 338 500 kVA Multi Module Unit 208 Volt Standard Module With Optional Low Distortion Input Filter UPS Rating Rectifier AC Input Current Inverter AC Output Current Required Battery Discon nect Rating Maximum Battery Current at End of Discharge Efficiency at Full Load Maximum Heat Dis sipat...

Page 94: ...ion THD at full load HL 750 kVA module with 240 battery cells LL 750 kVA module with 180 battery cells Table 9 338 1000 kVA Multi Module Unit 600 Volt Standard Module With Optional Low Distortion Input Filter UPS Rating Rectifier AC Input Current Inverter AC Output Current Required Battery Discon nect Rating Maximum Battery Current at End of Discharge Efficiency at Full Load Maximum Heat Dis sipat...

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