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8          Installation Instructions

1.2

Power and Control Wiring

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Input Power Connections

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Summary of Contents for Datawave

Page 1: ...POWER PROTECTION Datawave Magnetic Synthesizer 100 kVA to 200 kVA 50 and 60 Hz Installation Operation Maintenance Manual...

Page 2: ......

Page 3: ...HFWLRQV 2XWSXW 3RZHU RQQHFWLRQV RQWURO LULQJ RQQHFWLRQV 2 0 EQUIPMENT INSPECTION AND START UP QWHUQDO QVSHFWLRQ 6WDUW 8S 3 0 INSPECTION AND START UP CHECKLIST QVSHFWLRQ 6WDUW 8S 0RQLWRULQJ 6 VWHP KHFN...

Page 4: ...HFWLRQV RQGLWLRQLQJ ORQH DWDZDYH N9 LJXUH DWDZDYH SDVV RQILJXUDWLRQ N9 LJXUH 7 SLFDO XQFWLRQ R RQQHFWLRQV LJXUH 7 SLFDO DWDZDYH URXQGLQJ UUDQJHPHQW LJXUH QWHUPRGXOH LULQJ N9 LJXUH 6LPSOLILHG 6KXWGRZQ...

Page 5: ...6 59 3 56211 6 28 3 5 250 0 17 1 1 21 7 7 9 6 67 0 92 7 6285 6 72 7 81 7 0867 6 211 7 25 163 7 1 25 1 1 7 1 7 1 7 7 92 7 6 67 7 1 7 48 30 17 85 1 23 5 7 21 2 6 59 51 1 6 1 87 216 1 7 6 0 18 85 72 203...

Page 6: ...2 Figure i Typical Datawave Magnetic Synthesizer Equipment Arrangement...

Page 7: ...LJXUH 3ODQ WKH URXWH 7KH URXWH WKDW WKH DWDZDYH PRGXOH ZLOO IROORZ WR LWV LQVWDOODWLRQ DUHD VKRXOG EH SODQQHG WR HQVXUH WKDW DOO SDVVDJHV DUH ODUJH HQRXJK WR DFFRPPRGDWH WKH XQLW DQG WKDW WKH IORRUV...

Page 8: ...4 Installation Instructions Figure 1 Typical Cabinet and Floor Planning Dimensional Data 100 125 kVA...

Page 9: ...Installation Instructions 5 Figure 2 Typical Cabinet and Floor Planning Dimensional Data 150 200 kVA...

Page 10: ...WRS FRQGXLW HQWU GR QRW UHTXLUH DQ ERWWRP FOHDUDQFH 5HFRPPHQGHG 0LQLPXP 6HUYLFH OHDUDQFHV DUH VKRZQ LQ LJXUH DQG LJXUH RU 6 PRGHOV FOHDUDQFHV DW WKH IURQW DQG ULJKW VLGH RI WKH XQLW DUH UHTXLUHG IRU...

Page 11: ...LQ LJXUH DQG LJXUH GMXVW WKH SHGHVWDO KHLJKW E WXUQLQJ WKH ZHOGHG QXW VKDIW DVVHPEO LQWR RU RXW RI WKH SHGHVWDO EDVH DV UHTXLUHG RFN WKH KHLJKW E WLJKWHQLQJ WKH MDP QXW DJDLQVW WKH SHGHVWDO EDVH 7KH S...

Page 12: ...LFDO FRQGXFWRU VL H GDWD LV VKRZ LQ 7DEOH OO FRQQHFWLRQV PXVW FRPSO ZLWK WKH 1 DQG DOO RWKHU DSSOLFDEOH FRGHV 7KH PDLQ LQSXW IHHGHU VKRXOG FRQVLVW RI SKDVH FRQGXFWRUV DQG RQH VDIHW JURXQG FRQGXFWRU RU...

Page 13: ...Installation Instructions 9 Figure 4 Electrical Field Connections Self Contained SC Datawave 100 125 kVA...

Page 14: ...10 Installation Instructions Figure 5 Electrical Field Connections Conditioning Alone CA Datawave 100 125 kVA...

Page 15: ...Installation Instructions 11 Figure 6 Electrical Field Connections Self Contained SC Datawave 150 200 kVA...

Page 16: ...12 Installation Instructions Figure 7 Electrical Field Connections Conditioning Alone CA Datawave 150 200 kVA...

Page 17: ...Installation Instructions 13 Figure 8 Datawave Bypass Configuration 100 200 kVA...

Page 18: ...250 1 0 000 250 kcmil FLA Full Load Amps of Datawave Magnetic Synthesizer OPD Overcurrent Protection Device inside Datawave Magnetic Synthesizer Wire Sizes based on NEC 1996 Table 310 16 using 75 C co...

Page 19: ...OH FRGHV 7 SLFDO MXQFWLRQ ER FRQQHFWLRQV DUH VKRZQ LQ LJXUH DQG GHVFULEHG LQ QSXW 3RZHU RQQHFWLRQV DQG 2XWSXW 3RZHU RQQHFWLRQV LPHQVLRQV LPHQVLRQV DUH JLYHQ RQ WKH GUDZLQJV IXUQLVKHG ZLWK WKH XQLW 7 S...

Page 20: ...16 Installation Instructions Figure 9 Typical Junction Box Connections...

Page 21: ...GXFWRUV FDQ EH WKH PLQLPXP VL H SHU 1 7DEOH ODUJHU ZLUH VL H PD EH XVHG IRU LQFUHDVHG V VWHP SHUIRUPDQFH I WKH LQSXW SRZHU IHHGHU FRQGXLW LV XVHG DV D JURXQGLQJ FRQGXFWRU DGHTXDWH HOHFWULFDO FRQWLQXHG...

Page 22: ...XQGLQJ HOHFWURGH 6L LQJ RI WKH JURXQGLQJ HOHFWURGH FRQGXFWRU LV EDVHG RQ WKH VHFRQGDU FLUFXLW FRQGXFWRUV Q DFFRUGDQFH ZLWK 1 7DEOH WKH PLQLPXP UHFRPPHQGHG JURXQGLQJ HOHFWURGH FRQGXFWRU LV VKRZQ LQ 7DE...

Page 23: ...G LQ 0RGXOHV DQG 5HIHU WR LJXUH IRU ZLUH QXPEHUV DQG FRQQHFWLRQV RFDWH WKH WKUHH SULPDU FRQGXFWRUV DQG DQG JURXQG LQ 0RGXOH HHG WKHVH FRQGXFWRUV LQWR 0RGXOH WKURXJK WKH VDPH ORZHU RSHQLQJ 0DWFK WKH SU...

Page 24: ...20 Installation Instructions Figure 11 Intermodule Wiring 150 200 kVA...

Page 25: ...WR EH XVHG WR ORFN RXW DQG WDJ WKH FLUFXLW EUHDNHU ZKHQ VHUYLFH LV SHUIRUPHG RQ WKH KDUG ZLUHG ORDG HTXLSPHQW LQ DFFRUGDQFH ZLWK 26 VDIHW UXOHV 7KH PDLQ RXWSXW IHHGHU IRU RQGLWLRQLQJ ORQH XQLWV VKRXO...

Page 26: ...D W SLFDO UHTXLUHPHQW LV WKDW DFWXDWLRQ RI D VLQJOH GHYLFH 5 32 IRU H DPSOH PXVW VKXW GRZQ DOO XQLWV 7KH ORZ YROWDJH FRQWURO FLUFXLWV RI DOO PRGXOHV RI DQ VWDQGDUG LHEHUW DWDZDYH V VWHP DUH GHVLJQHG...

Page 27: ...Installation Instructions 23 Figure 13 Typical Control Wiring for Units Without Monitoring...

Page 28: ...24 Installation Instructions Figure 14 Typical Control Wiring for Units With Monitoring...

Page 29: ...DQG 6WDUW 8S KHFNOLVW ZKHQ SHUIRUPLQJ GHWDLOHG LQVSHFWLRQ 2 2 Start Up KHFNOLVWV ROORZ WKH GHWDLOHG WKH VWHS E VWHS FKHFNOLVW QVSHFWLRQ DQG 6WDUW 8S KHFNOLVW ZKHQ LQVWDOOLQJ DQG VWDUWLQJ XS WKH DWDZDY...

Page 30: ...put Circuit Breakers Breaker Size Wire Size Compression Lug lb in N m Up to 110 Amp 14 10 8 3 2 3 0 35 100 150 4 0 11 4 17 1 125 to 250 Amp 3 1 1 0 350 kcmil 200 275 22 8 31 3 300 to 800 Amp 2 600 kcm...

Page 31: ...WV IRU WLJKWQHVV 5HWRUTXH LI QHFHVVDU BBB KHFN WUDQVIRUPHU PRXQWLQJ EROWV IRU WLJKWQHVV 5HWRUTXH LI QHFHVVDU BBB 5HPRYH DQ IRUHLJQ REMHFWV IURP WKH FRPSRQHQWV RU WKH LQWHULRU DUHD RI WKH XQLW 0DNH VXU...

Page 32: ...ULJKW BBB KHFN DQG UHFRUG WKH LQSXW YROWDJHV DW WKH OLQH VLGH WHUPLQDOV RI WKH RXWSXW FLUFXLW EUHDNHU 0HDVXUHG YROWDJHV VKRXOG FRUUHVSRQG WR WKH XQLW V QDPHSODWH LQSXW YROWDJH 9ROWV SKDVH WR SKDVH BB...

Page 33: ...UHFRUG WKH YROWDJHV DW WKH OLQH VLGH WHUPLQDOV RI WKH RXWSXW FLUFXLW EUHDNHU 9ROWV SKDVH WR SKDVH BBBBBBBBBBBBBBB 9ROWV SKDVH WR SKDVH BBBBBBBBBBBBBBB 9ROWV SKDVH WR SKDVH BBBBBBBBBBBBBBB 9ROWV SKDVH...

Page 34: ...PDWLFDOO WULSV RSHQ XSRQ SRZHU ORVV BBB G 5HVWRUH PDLQ LQSXW EXLOGLQJ SRZHU DQG UHWXUQ 0DLQ QSXW EUHDNHU WR 21 BBB 32 5 021 725 3 1 I XQLW LV HTXLSSHG ZLWK D 3RZHU 0RQLWRU 3DQHO WXUQ WKH XQLW 21 DQG F...

Page 35: ...HU XS VHTXHQFH UHFRPPHQGHG E WKH HTXLSPHQW PDQXIDFWXUHU BBB 9HULI WKDW DOO ORDG HTXLSPHQW RSHUDWHV SURSHUO BBB 5HSODFH DOO XQLW SDQHOV IWHU QVSHFWLRQ DQG 6WDUW 8S SURFHGXUH LV FRPSOHWH WKH FRPSOHWHG 6...

Page 36: ...U FHQWHU V RXWSXW GLVWULEXWLRQ FLUFXLW EUHDNHU SDQHOV ORFDWHG EHKLQG WKH XQLW V IURQW GRRU 7XUQ 2 DOO XQLW RXWSXW EUHDNHUV WKHQ WXUQ 2 WKH XQLW V PDLQ LQSXW FLUFXLW EUHDNHU 7R UHPRYH DOO SRZHU IURP WK...

Page 37: ...QGLWLRQ PD UHVXOW LQ DQ DXWRPDWLF V VWHP VKXW GRZQ GXH WR WKH VHFRQG VWDJH RI RYHUWHPSHUDWXUH VHQVLQJ IWHU FRUUHFWLRQ RI WKH DODUP FRQGLWLRQ WKH DODUP ZLOO DXWRPDWLFDOO VHW 4 3 Power Monitor Panel 0RQ...

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Page 39: ...FRPPDQGV DUH WHUPLQDWHG ZLWK D FDUULDJH UHWXUQ K RPPDQGV DUH DFFHSWHG LQ XSSHU RU ORZHU FDVH 5HVSRQVHV DUH LQ XSSHU FDVH WHUPLQDWHG ZLWK D OLQH IHHG K DQG FDUULDJH UHWXUQ K Table 6 RS 232 ASCII Port C...

Page 40: ...X Amps 11 Output Current Y Amps 12 Output Current Z Amps 13 Neutral Current Amps 14 Ground Current 0 1 Amps 15 Output Power kW 16 Power Factor 0 01 Power Factor 17 Output Power kVA 18 Output Frequenc...

Page 41: ...WR HVWDEOLVK D VFKHGXOH IRU SHULRGLF FOHDQLQJV VLQFH FRQGLWLRQV YDU IURP VLWH WR VLWH QVSHFWLRQV DIWHU WKH ILUVW KRXUV GD V DQG PRQWKV RI RSHUDWLRQ VKRXOG KHOS GHWHUPLQH D SDWWHUQ IRU WKH LQVSHFWLRQ...

Page 42: ...RDG OVR WKH XQLW VKRXOG EH WHVWHG DW QRUPDO RSHUDWLQJ WHPSHUDWXUHV LWK D WUXH 506 YROWPHWHU PHDVXUH WKH RXWSXW YROWDJHV OLQH WR OLQH DQG OLQH WR QHXWUDO 7KH RXWSXW YROWDJH VKRXOG EH EDODQFHG ZLWKLQ RI...

Page 43: ..._______ _______ ________ A B B C C A AVG _______ _______ _______ _______ X Y Y Z Z A AVG ____ ____ ____ ____ X N Y N Z N AVG ____ ____ ____ ____ A B C AVG ____ ____ ____ ____ ____ ____ ____ ____ ____...

Page 44: ...40 Maintenance...

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