LG TM-1830C2L Svc Manual Download Page 37 | Manualshive

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Copyright ©2008 LG Electronics. Inc. All right reserved.
Only for training and service purposes

LGE Internal Use Only

Disassembly of the parts (Indoor unit)

Warning :

Disconnect the unit from power supply before mak-
ing any checks.
Be sure the power switch is set to “OFF”.

To remove the Grille from the Chassis.

• Set the up-and-down air discharge louver to open

position (horizontally) by finger pressure.

• Remove the securing screws
• To remove the Grille, pull the lower left and right

side of the grille toward you (slightly tilted) and lift
it straight upward.

1. To remove the sensor, housing connect, step

motor conductor with sensor holder, Motor,
Evaporator & P.C.B.

Screw

Step Motor
Conductor

Motor
Conductor

Sensor
Conductor

«
...
35
36
37
38
39
...
»

Summary of Contents for TM-1830C2L

Page 1: ...oner SVC MANUAL MODEL TM 1830C2L TM 1830H2L TM 2430C2L TM 2430H2L CAUTION Before Servicing the unit read the safety precautions in General SVC manual Only for authorized service personnel Internal Use Only http biz lgservice com ...

Page 2: ...ons 9 Refrigeration Cycle Diagram 11 Wiring Diagram 12 Operation Details 13 Display Function 20 Self diagnosis Function 20 Installation 21 Operation 35 Disassembly of the parts Indoor Unit 37 2 way 3 way Valve 39 Cycle Troubleshooting Guide 43 Electronic Parts Troubleshooting Guide 44 Electronic Control Device 51 Schematic Diagram 54 Exploded View 56 2 Contents ...

Page 3: ...nit will be stopped after 1 2 3 4 5 6 7 hours The fan is switched to intermittent or irregular operation The fan speed is automatically switched from high to low speed The louver can be set at the desired position or swing up and down automatically Indoor Unit Operation ON OFF by Remote controller Sensing the Room Temperature Room temperature control Starting Current Control Time Delay Safety Cont...

Page 4: ...ation C To F Swtiching Button Room Temperature Display Setting the Time or Timer Airflow Direction Control Operation ON OFF Temperature Setting TEMPERATURE LOW HIGH Timer Selection ON OFF C F Timer Setting SET Timer Cancel CANCEL Fan Operation Mode Reset Fan Speed Selection Low Med High CHAOS Down to 18 C 64 F Up to 30 C 86 F Cooling Cancel Sleep Mode Timer ON or Timer OFF 1 2 3 4 5 6 7 Off Timer ...

Page 5: ...6 x 10 3 x 6 5 Outdoor 870 x 655 x 320 34 3 x 25 8 x 12 6 Indoor 7 15 4 Outdoor 61 134 5 Liquid 6 35 1 4 Gas 9 52 3 8 780 780 at 7 5m O L C D Wireless O O Operation A Unit Only B Unit Only A Unit B Unit Remarks Unit Item Cooling Capacity Heating Capacity Moisture Removal h Power Source ø V Hz Air Circulation min Noise Level dB A Input W A E E R Btu h w C O P Dimensions W x H x D mm Inch Net Weight...

Page 6: ...9 5 2 97 3 10 2 68 2 78 2 68 2 78 Indoor 802 x 262 x 165 31 6 x 10 3 x 6 5 Outdoor 870 x 655 x 320 34 3 x 25 8 x 12 6 Indoor 7 15 4 Outdoor 63 134 5 Liquid 6 35 1 4 Gas 9 52 3 8 780 780 at 7 5m O L C D Wireless O O Operation A Unit Only B Unit Only A Unit B Unit Remarks Unit Item Cooling Capacity Heating Capacity Moisture Removal h Power Source ø V Hz Air Circulation min Noise Level dB A Input W A...

Page 7: ... 3 x 6 7 Outdoor 870 x 655 x 320 34 3 x 25 8 x 12 6 Indoor 9 19 8 Outdoor 63 138 9 Liquid 6 35 1 4 Gas 12 7 1 2 880 880 at 7 5m O L C D Wireless O O Operation A Unit Only B Unit Only A Unit B Unit Remarks Unit Item Cooling Capacity Heating Capacity Moisture Removal h Power Source ø V Hz Air Circulation min Noise Level dB A Input W A E E R Btu h w C O P Dimensions W x H x D mm Inch Net Weight kg lb...

Page 8: ... 0 9 1 9 2 9 1 9 2 2 89 2 93 2 66 2 70 2 66 2 70 Indoor 888 x 287 x 170 35 x 11 3 x 6 7 Outdoor 870 x 655 x 320 34 3 x 25 8 x 12 6 Indoor 9 19 8 Outdoor 63 138 9 Liquid 6 35 1 4 Gas 12 7 1 2 880 880 at 7 5m O L C D Wireless O O Operation A Unit Only B Unit Only A Unit B Unit Remarks Unit Item Cooling Capacity Heating Capacity Moisture Removal h Power Source ø V Hz Air Circulation min Noise Level d...

Page 9: ...iping Left rear piping ø70mm 2 76 ø70mm 2 76 ø70mm 2 76 ø70mm 2 76 50mm 1 97 20mm 0 79 20mm 0 79 80mm 3 15 A A Center Center Left rear piping Right rear piping A A D H W Tubing hole cover W mm Inch 802 31 6 888 35 H mm Inch 262 10 3 287 11 3 D mm Inch 165 6 5 170 6 7 TM 1830C2L TM 1830H2L TM 2430C2L TM 2430H2L MODEL DIM TM 1830C2L TM 1830H2L TM 2430C2L TM 2430H2L 1 Indoor Unit ...

Page 10: ... 3 Way valve Liquid side 2 Way valve L7 L5 L6 2 Outdoor Unit W mm Inch 870 34 3 H mm Inch 655 25 8 D mm Inch 320 12 6 L1 mm Inch 370 14 6 L2 mm Inch 25 1 0 L3 mm Inch 630 24 8 L4 mm Inch 25 1 0 L5 mm Inch 546 21 5 L6 mm Inch 160 6 3 L7 mm Inch 160 6 3 L8 mm Inch 64 2 5 L9 mm Inch 76 5 3 0 L10 mm Inch 50 2 0 TM 1830C2L TM 1830H2L TM 2430C2L TM 2430H2L MODEL DIM ...

Page 11: ...LVE B UNIT A UNIT 3 WAY VALVE 4 WAY VALVE Indoor Unit Outdoor Unit Pipe Size Diameter inch Max piping length m Max piping elevation m Gas Btu h Liquid 1 2 1 4 15 590 6 8 314 9 3 8 24K 18K 1 4 15 590 6 8 314 9 ex Capillary Cooling Deice A UNIT B UNIT CAPILLARY TUBE LIQUID SIDE 2 WAY VALVE GAS SIDE 3 WAY VALVE HEAT EXCHANGER EVAPORATOR HEAT EXCHANGER CONDENSER COMPRESSOR B COMPRESSOR A 1 TM 1830C2L ...

Page 12: ...C F BK OR OR BR YL MOTOR BK T B1 BK BK YL RD BK BK BR BL OR RD C G V S C G V S C G V S C G V S BK BR BL RD BK BR BL BK BK BR BL WH BL BL GN YL L2 L1 MAIN POWER FUS250V 2 5A FUS250V 2 5A FUS250V 2 5A FUS250V 2 5A OUTDOOR WIRING DIAGRAM 3854A20075K BK CAPACITOR TRANS FORMER CN SV CN POWER CN COMP1 CN COMP2 FUSE T3 15A CN TRANAS RY COMP A RY COMP B RY FAN1 MAIN DC PCB ASSY MAIN AC PCB ASSY PILLAR TER...

Page 13: ...pt when hot start during heating mode operation or while in defrost control Cooling Mode Operation When the intake air temperature reaches 0 5 C 0 9 F below the setting temp the compressor and the out door fan stop When it reaches 0 5 C 0 9 F above the setting temp they start to operate again Compressor ON Temp Setting Temp 0 5 C 0 9 F Compressor OFF Temp Setting Temp 0 5 C 0 9 F While in compress...

Page 14: ... the indoor pipe temp is below 33 C 91 4 F when above 35 C 95 F it operates with the low airflow speed If overloaded while in heating mode operation in order to prevent the compressor from OLP operation the outdoor fan is turned on off according to the indoor pipe temp While in defrost control both of the indoor and outdoor fans are turned off Defrost Control H P model Defrost operation is control...

Page 15: ...nd the 4 way valve are off and only the indoor fan is operated for 15 seconds Then an operation mode is selected according to the intake air temp at that moment as follows 24 C 75 2 F Inatake Air Temp Fuzzy Operation for Cooling 21 C 69 8 F Inatake Air Temp 24 C 75 2 F Fuzzy Operation for Dehumidification Inatake Air Temp 21 C 69 8 F Fuzzy Operation for Heating If any of the operation modes among ...

Page 16: ...fication operation 3 Fuzzy Operation for Heating According to the setting temperature selected by Fuzzy rule when the intake air temp is 3 C 5 4 F or more above the setting temp the compressor is turned off When below the setting temp the compressor is turned on Compressor ON Temp Setting Temp Compressor OFF Temp Setting Temp 3 C 5 4 F At the beginning of Fuzzy mode operation the setting temperatu...

Page 17: ...tion While in Chaos Swing mode the angles of cooling and heating cycle operations are different Chaos Natural Wind Mode When the Chaos Natural Wind mode is selected and then operated the high medium or low speed of the air flow mode is operated for 2 15 sec randomly by the Chaos Simulation Jet Cool Mode Operation C O Model If the Jet Cool key is input at any operation mode while in appliance opera...

Page 18: ...The forced operation is carried out in cooling mode with the setting temperature 22 C 71 6 F and the high speed of airflow While in forced operation the key input by the remote control has no effect and the buzzer sounds 10 times to indicate the forced operation Forced Operation H P Model To operate the appliance by force in case that the remote control is lost the forced operation selection switc...

Page 19: ...re turned off in order to protect the indoor evaporator pipe from frosting When the indoor pipe temp is 7 C 44 6 F or higher after 3 min pause of the compressor the compressor and the outdoor fan is turned on according to the condition of the room temperature Buzzer Sounding Operation When the appliance operation key is input by the remote control the short beep beep sounds When the appliance paus...

Page 20: ...error code is different from Model 1 3times 3sec 3sec 5times 3sec twice 3sec 3sec once 3sec 3sec 3sec 2 3 5 8 Error Code Error LED Indoor body operation LED Error contents SVC check point Indoor suction temperature thermistor open short Indoor pipe temperature thermistor open short Indoor TH ass y check Outdoor TH ass y check Resetting of remocon operating mode Communication line circuit check Out...

Page 21: ... will be good A place where drainage can be easily obtained A place where noise prevention is taken into consideration Do not install the unit near the door way Ensure the spaces indicated by arrows from the wall ceiling fence or other obstacles 2 Outdoor unit If an awning is built over the unit to prevent direct sunlight or rain exposure be careful that heat radiation from the condenser is not re...

Page 22: ...rill the piping hole with 70mm 2 76 dia holecore drill Line according to the arrows marked on lower the left and the rght side of the Installation Plate The meeting point of the extended line is the center of the hole Drill the piping hole at either the right or the left and the hole should be slightly slant to the out door side Installation Plate marking off line Thread Weight Type A screw 5 7mm ...

Page 23: ...th indoor and outdoor unit onto the copper pipes Some refrgerant gas may leak when the flare nuts are removed from the indoor unit as some gas is charged to prevent the inside of the pipe from rusting Fit the copper pipe end into the Bar of flare tool about 0 0 5mm 0 0 02 higher See illustration Flare the pipe ends 4 Tape the flaring portion to protect it from the dust or damages 90 Slanted Pipe c...

Page 24: ...ble into the indoor unit through the piping hole Do not connect the cable to the indoor unit Make a small loop with the cable for easy con nection later 5 Tape the tubing drain hose and the connecting cable Be sure that drain hose locates at the lowest side of the bundle Locating at the upper side can be a reason that drain water overflows drain pan inside the unit Installation plate Pull Pull Con...

Page 25: ...roperly seated on the installation plate by moving it in left and right 7 Connecting the pipings to the indoor unit Align the center of the pipings and sufficiently tighten the flare nut with fingers Finally tighten the flare nut with torque wrench until the wrench clicks Wrench tightening the flare nut with forque wrench ensure the direction for tightening fol lows the arrows on the wrench 8 Wrap...

Page 26: ...bottom of chassis 10 Indoor unit installation Hook the indoor unit onto the upper portion of installation plate Engage the two hooks of the rear top of the indoor unit with the upper edge of the installation plate Ensure the hooks are properly seated on the installation plate by moving it in left and right Drain hose Tubing holder Taping Piping Push 2 Hook 1 Connecting cable Drain hose Press the l...

Page 27: ...ench 1 Connecting the pipings to the Outdoor unit 1 Align the center of the pipings and sufficiently tighten the flare nut with fingers 2 Finally tighten the flare nut with torque wrench until the wrench clicks When tightening the flare nut with torque wrench ensure the direction for tightening follows the arrow on the wrench Pipe Size Torque Liquid Side 1 4 1 8kg m 13ft lbs Gas Side 3 8 4 2kg m 3...

Page 28: ...e control board with the holder clamper 6 Ground the unit in accordance with local codes 7 Refix the cover control to the original position with the screw 8 Use lock nuts to secure the conduit tubes 1 Separately wire the high and low voltage line 2 Use heat proof electrical wiring capable of withstanding temperature up to 167 F 3 Use outdoor and waterproof connection cable rated more than 300V for...

Page 29: ...ting pli ers then strip the insulation to expose the solid wire about 25mm 15 16 2 Using a screwdriver remove the terminal screw s on the terminal plate 3 Using pliers bend the solid wire to from a loop suit able for the terminal screw 4 Shape the loop wire properly place it on the terminal plater and tighten securely with the terminal screw using a screwdriver For strand wiring 1 Cut the wire end...

Page 30: ...d engage four tabs on the top inside edge of the chassis Press the Grille toward the chassis until it will be back into place CAUTION CAUTION Air Conditioner Circuit Breaker Use a circuit breaker or time delay fuse Connecting cable Main power source If a power plug is not to be used provide a circuit breaker between power source and the unit as shown below Model 18K 1ø 230 208V 15A 24K 1ø 230 208V...

Page 31: ...s If you want to connect an additional drain hose the end of the drain outlet should be routed above the ground Secure the drain hose appropriately 2 In cases where the outdoor unit is installed below the indoor unit perform the following Tape the piping drain hose and connecting cable from down to up Secure the tapped piping along the exterior wall using saddle or equivalent 3 In cases where the ...

Page 32: ... leakage with gas leak detector 3 Remove the service port nut and connect the gauge manifold and the vacuum pump to the service port by the charge hose 4 Vacuum the indoor unit and the connecting pipes until the pressure in them lowers to below 76cmHg 5 Disconnect the charge hose and fit the nut to the service port Tightening torque 1 8kg m 13ft lbs 6 Remove the valve stem nuts and fully open the ...

Page 33: ...NDOOR UNIT INDOOR UNIT OUTDOOR UNIT B Length D Length A Height C Height Model STANDARD CONNECTION TYPE Charge am t g LENGTH m A B C D per 1m 39 4 TM 1830C2L 7 5 295 3 7 15 7 15 20 TM 1830H2L TM 2430C2L 7 5 295 3 7 15 7 15 20 TM 2430H2L A B mean indoor unit higher located than outdoor unit C D mean outdoor unit higher located than indoor unit Charge amount per 1m 39 4 ...

Page 34: ...with an anti vibration rubber 2 Evaluation of the performance 1 Measure the temperature of the intake and discharge air 2 Ensure the difference between the intake temperature and the discharge one is more than 8 C 46 4 F 1 Connection of power supply 1 Connect the power supply cord to the inde pendent power supply 2 Prepare the remote control Insert two batteries provided Remove the battery cover f...

Page 35: ...ration starts when this button is pressed and stops when the button is pressed again OPERATION MODE SELECTION BUTTON Used to select the operation mode ROOM TEMPERATURE SETTING BUTTONS Used to select the room temperature INDOOR FAN SPEED SELECTOR Used to select fan speed in four steps low medium high or CHAOS JET COOL Used to start or stop the speed cooling Speed cooling operates super high fan spe...

Page 36: ...Used to set the time of starting and stopping operation TIME SETTING BUTTONS Used to adjust the time TIMER SET CANCEL BUTTONS Used to set the timer when the desired time is obtained and to cancel the Timer operation SLEEP MODE AUTO BUTTON Used to set Sleep Mode Auto operation AIR CIRCULATION BUTTON Used to circulate the room air without cooling or heating turns indoor fan on off ROOM TEMPERATURE C...

Page 37: ...s set to OFF To remove the Grille from the Chassis Set the up and down air discharge louver to open position horizontally by finger pressure Remove the securing screws To remove the Grille pull the lower left and right side of the grille toward you slightly tilted and lift it straight upward 1 To remove the sensor housing connect step motor conductor with sensor holder Motor Evaporator P C B Screw...

Page 38: ...To remove the Evaporator Remove screws securing the evaporator and the holder eva Unhook the tab on the right inside of the chas sis at the same time slightly pull the evapora tor toward you until the tab is clear of the slot 5 To remove the Cross Flow Fan Loosen the screw securing the cross flow fan to the fan motor do not remove Lift up the right side of the cross flow fan and the fan motor sepa...

Page 39: ...e cap with valve cap with cap Pumping down Closed Open Open Transfering clockwise counter clockwise connected manifold gauge Evacuation Open Open Open Servicing with charging cylinder Gas charging Open Open Open Servicing with charging cylinder Pressure check Open Open Open Servicing with charging cylinder Gas releasing Open Open Open Servicing with charging cylinder 2 way 3 way Valve 3 2 1 4 5 6 ...

Page 40: ... the charge hose Open the Low handle valve on the gauge slightly to air purge from the hose 5 Set the liquid side valve to the closed position 6 Operate the air conditioner at the cooling cycle and stop it when the gauge indicates 1kg cm2 g 7 Immediately set the gas side valve to the closed position Do this quickly so that the gauge ends up indi cating 1kg g 8 Disconnect the charge set and mount t...

Page 41: ...our Confirm that the gauge needle has moved toward 76 cmHg vacuum of 4 mmHg or less 5 Close the Low handle of the gauge turn off the vacuum pump and confirm that the gauge nee dle does not move approximately 5 minutes after turning off the vacuum pump 6 Disconnect the charge hose from the vacuum pump Vacuum pump oil If the vacuum pump oil becomes dirty or deplet ed replenish as needed 7 Mount the ...

Page 42: ...le operating the air conditioner in the cooling cycle however one time is not suffi cient wait approximately 1 minute and then repeat the procedure pumping down pin 4 Immediately disconnect the charge hose from the gas side valve s service port Stopping partway will allow the gas to be dis charged If the system has been charged with liquid refrigerant while operating the air conditioner turn off t...

Page 43: ...tice 1 The suction pressure is usually 4 5 6 0 kg cm2 G 64 85 3 P S I G at normal condition 2 The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with putty Cycle Troubleshooting Guide Temp difference approx 0 C 0 F Current less than 80 of rated current Temp difference approx 8 C 14 4 F Current less than 80 of rated current Temp difference less than ...

Page 44: ...onnecting cable Check Fuse Outdoor PCB Ass y Check Varistor ZNRØ1J Outdoor PCB Ass y Check the connection housing for contacting Connector related to CN DC AC Display PWB Ass y Check Check each load Indoor Outdoor Fan Motor Compressor Stepping Motor etc and contacting condition of related connector PCB Board Operation Check Items Power Transformer Outdoor unit Input Voltage Output Voltage IC01D 78...

Page 45: ...or stopped Indoor Fan is driven by a low speed At this point the wind speed is not controlled by the remote controller When operated in the Sleeping Mode the wind speed is set to the low speed by force Check DISP PWB Ass y Voltage between CN DISP1 DC 5V When the detect switch double key inside the remote controller door is fault it is impossible to operate temperature regulating and wind speed sel...

Page 46: ...d Check the sensor for indoor temperature is attached as close as to be effected by the temperature of Heat Exchanger EVA When the sensor circuit for indoor temperature and connector are in bad connection or are not engaged Compressor Outdoor Fan is stopped Check the related circuit of R02H 12 1K R01H 1 0K R04H 6 2K R03H 1 0K Indoor unit Check the indoor temperature sensor is disconnected or not A...

Page 47: ...plied with Wiring Diagram Check the line fuse in the outdoor unit Check the connection of CN MOTOR check the operation of blower by manual Correct connection line 4 When indoor Fan does not operate or ON OFF led of display blinks 8 times Check POLY S W in indoor PCB Ass y If it is opened If it is shorted Exchange Indoor PCB Ass y Check the outdoor PCB Ass y Bad connection Good connection ...

Page 48: ...Vertical Louver with hands Normal Check the connecting condition of CN U D Connector Check the soldering condition on PWB of CN U D Connector If there are no problems after above checks Confirm the assembly conditions that are catching and interfering parts in the rotation radial of the Vertical Louver 5 When Vertical Louver does not operate Check the operating circuit of the Vertical Louver Confi...

Page 49: ...operates in case the pipe temperature is higher than 28 C 82 4 F Check the connector of intake and pipe sensor thermistors Check the related circuit of R02H 12 1K R01H 1 0K R04H 6 2K R03H 1 0K Check the indoor room temperature is disconnected or not about 10KΩ at 25 C 77 F Check the indoor pipe temperature is disconnected or not about 5KΩ at 25 C 77 F Turn ON Main Power Check if connection line In...

Page 50: ...oor unit does not operate at all 8 Communication error The control data can be transmitted or received between indoor and outdoor unit with one signal cable If the data be disturbed by any noise level and misconnection the unit will be operated incorrectly In this case the indoor unit blinks the operation and operation LED on display and indoor fan outdoor fan COMP are not operated The unit can be...

Page 51: ... 51 Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only Electronic Control Device 1 Indoor MAIN P C B ASM ...

Page 52: ... 52 Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only 2 Outdoor MAIN P C B ASM ...

Page 53: ... 53 Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only 3 Display Ass y ...

Page 54: ... 54 Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only Schematic Diagram 1 Indoor ...

Page 55: ... 55 Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes LGE Internal Use Only 2 Outdoor ...

Page 56: ...ervice purposes LGE Internal Use Only Exploded View and Replacement Parts List 1 Indoor Unit TM 1830C2L TM 1830H2L 135312 268711A 267110 135311 354210 159830 249951 152302 135511 147581 342800 131410 733010 346812 263230A 268711B 352150 146811 35211B 359011 Applied for Plasma Model ...

Page 57: ...r training and service purposes LGE Internal Use Only 2 Indoor Unit TM 2430C2L TM 2430H2L 135312 268711A 267110 135311 354210 249951 152302 135511 147581A 147581B 342800 131410 733010 346812 263230A 268711B 352150 146811 35211B 359011 159830 Applied for Plasma Model ...

Page 58: ...eserved Only for training and service purposes LGE Internal Use Only 3 Outdoor Unit TM 1830C2L TM 2430C2L 554031 437212 435301 437211 W0CZZB 261704 W0CZZA 268711C 447910 435511 430410 349600 554160 649950 552203A 552203B 552203C 268711D 546810 559010 ...

Page 59: ...aining and service purposes LGE Internal Use Only 4 Outdoor Unit TM 1830H2L TM 2430H2L 554031 435300 137213A 137213B 435301 437211 447910 435511 561410B 561410A 552202 430410 349600 554160 552203A 552203B 552203C W0CZZB 261704 W0CZZA 268711C 649950 268711D 546810 559010 ...

Page 60: ...P NO 3828A20097M JULY 2008 ...

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