LG LSC27931SB Service Manual Download Page 52

Page: 52 / 86

2. Faults

2-1. Power

2-2. Compressor

Problems

Causes

Checks

Measures

Remarks

No power on

- Power cord cut.

- Check the voltage with tester.

-Replace the components.

outlet.

- Faulty connector insertion.

- Check visually.

-Reconnect the connecting parts.

- Faulty connection between plug

- Check visually.

-Reconnect the connecting parts.

and adapter.

Fuse blows out. - Short circuit by wrong connection.

- Check the fuse with tester

- Find and remove the cause of

- Replace with rated

- Low voltage products are

or visually.

problem (ex. short, high voltage,

fuse after confirming

connected to high voltage.

- Check the input volt are with tester

low voltage).

its specification.

- Short circuit by insects.

(between power cord and products). - Replace with rated fuse.

- Electricity leakage.

- Check the resistance of power cord

If fuse blowns out

- High voltage.

with tester (if it is 0 , it is shorted).

frequently, confirm

- Short circuit of components

the cause and prevent.

(tracking due to moisture and dust

penetration).

Problems

Causes

Checks

Measures

Remarks

Compressor

- Faulty Combo.

- Check the resistance.

- If resistance is infinite, replace it

does not

Vlaue:

is defective.

with new one.

operate.

- If it is not infinite, it is normal.

- Check other parts.

- Compressor is frozen.

- If compressor assembly parts are

- During forced operation:

normal (capacitor, PTC, OLP),

- Operates: Check other parts.

apply power directly to the

- Not operate: Replace the frozen

compressor to force operation.

compressor with new one, weld,

evacuate, and recharge refrigerant.

OLP It starts as soon as it is

• Refer to weld repair procedures.

contacted.

Auxiliary winding

Main winding

Power

- 51 -

Summary of Contents for LSC27931SB

Page 1: ...CAUTION PLEASE READ CAREFULLY THE SAFETY PRECAUTIONS OF THIS MANUAL BEFORE CHECKING OR OPERATING THE REFRIGERATOR REFRIGERATOR SERVICE MANUAL PUSH MODELS LSC27931SB LSC27931ST LSC27931SW 05 03 04 ...

Page 2: ...ezer Grille Assembly Fan Controller Assembly Bracket Motor Heater Sheath PCB Assembly Main Rev 02 STS model Rev 03 SW model Rev 04 SB model New Dispenser Cover Display Compressor Motor DC PCB Main Display Cap Duct Assembly Rev 03 STS model Rev 04 SW model Rev 05 SB model DOE consumption Ice Maker Change from AC to DC ...

Page 3: ...RTS IDENTIFICATION 3 HOW TO INSTALL REFRIGERATOR 4 HOW TO DISASSEMBLE AND ASSEMBLE 5 MICOM FUNCTION 6 EXPLANATION FOR MICOM CIRCUIT 7 ICEMAKER AND DISPENSER WORKING PRINCIPLES AND REPAIR 8 CIRCUIT 9 TROUBLE DIAGNOSIS 10 EXPLODED VIEW 3 4 5 6 9 12 21 37 40 41 79 2 ...

Page 4: ...gaged Remove dust and foreign materials from the housing and connecting parts 8 Do not fray damage run over kink bend pull out or twist the power cord 9 Please check for evidence of moisture intrusion in the electrical components Replace the parts or mask with insulation tape if moisture intrusion was confirmed 10 Do not touch the icemaker with hands or tools to confirm the operation of geared mot...

Page 5: ...OM control LQ69LAUH PTC Starting Type Wire Condenser Cooling System 36 x 33 x 70 in 328 5 lbs 27 cuft R134a Fan Cooling 151V 60Hz Rated Rating Temperate N Climate class Defrost Cycle Desfrosting Device Evaporator ID Ø0 80 4 Hours Capillary Tube Polyol Ester POE 310 10 cc 13 70 Hours Fin Tube Type Defrosting System First Defrost Condenser Lubricanting Oil Full Automatic REFRIGERATOR Embo normal Vis...

Page 6: ...the features shown below may not match your model Refrigerator Door Rack Dairy Corner J L M K Refrigerator Shelf Freezer Door Rack Freezer Shelf Drawer B C D A E Vegetable Drawer F G I Automatic Ice Maker For storage of dairy products such as butter and cheese Freezer Lamp Base Grille Snack Pan For storage of meat or fresh food Water Filter H Refrigerator Lamp A B C B D D E F N G H I J N M K I N L...

Page 7: ...rigerator door is lower than the freezer door during the installation of the refrigerator Tools you need Wrench 5 16 in 8 mm Wrench 3 4 in 19 mm AFTER LEVELING THE DOOR HEIGHT Make sure the front leveling legs are completely touching the floor difference Height difference Height difference Height difference Height difference Using a 19 mm wrench turn the keeper nut clockwise to lossen the keeper n...

Page 8: ...ound 25cc to flow out Please put up a cup under the hole to prevent it 2 Replace with a new cartridge Take the new cartridge out of it s packaging and remove protective cover from the o rings With cartridge knob in the vertical position push the new filter cartridge into the cover until it stops If you can turn the filter from side to side it isn t fully inserted Push it in firmly and twist it int...

Page 9: ... icemaker 3 If there is no problem with the operation water is supplied through the water tube up to the selected lebel of water 4 The test mode is completed after the water is supplied Note When using the test mode more than twice consecutively water can overflow When the water overflows wipe the ice storage bin It is acceptable if the adjusted level of water is a bit smaller than optimum level W...

Page 10: ... the figure below If a tube end is deformed or abraded trim the part away Disconnecting the tube under the door causes about 0 5 liters water to flow out Put a large container at end of tube to prevent water from draining onto the floor Pull up the water feed tube while pressing area NOTE Figure 1 1 Open the door Remove the top hinge cover screw 1 2 Use a flat blade screwdriver to pry back the hoo...

Page 11: ...h 7 and into place Rotate lever 5 clockwise to secure hinge 3 Install the grounding screw 4 and connect all the wire harnesses 3 4 Hook tab on door switch side of cover 2 under edge of wire opening in cabinet top Position cover into place Insert and tighten cover screw 1 1 Feed the water tubes through the lower hinge pin and place the door onto the lower hinge pin 5 Reconnect the water tubes by in...

Page 12: ...de 2 Disassembly of an upper grille fan Hold upper part of an upper grille fan U and pull forward carefully 3 Disassembly of a lower grille fan Hold upper part of a lower grille fan and pull forward carefully 4 Disassembly of an upper freezer shroud Hold lower part oull forward and disconnect housing A and B 5 Check foam sticking conditions around a shroud upper freezer and lower freezer during as...

Page 13: ...efrigerator compartment Lamp On Off button Filter status display RESET button Temperature adjustment button for freezer compartment Ice Plus function selection button Alarm button and Lock button ICE TYPE CRUSH CUBE ICE PLUS HOLD 3 SECS MONTH ICE TYPE FREEZER REFRIGERATOR ICE PLUS LIGHT FILTER ALARM LOCK3SECS ...

Page 14: ... will show the word OFF 4 In this mode all loads are turn off Compressor Heater Fans etc 5 Lamps and Dispenser Functions works normally even in demonstration mode the refrigerator Lamp automatic off function works normally 6 To exit Demonstration mode open any Door then press and hold ICE PLUS and REFRIGERATOR button over 5 seconds Display return to normal mode 1 When the appliance is plugged in i...

Page 15: ...e is a replacement indicator for the filter cartridge on the dispenser 2 Water filter needs replacement once six months or of using water filter 3 Water filter icon turn on to tell you need to replace the filter soon 4 After replacing the filter press and hold the FILTER RESET button more than 3 seconds HOLD 3 SECS icon turn off with reset status 14 1 7 ICE PLUS selection 1 8 Dispenser Light Dispe...

Page 16: ...tes in the input of initial power or ICE PLUS operation or load response operation for the high speed of RPM and operates in the standard RPM in other general operation 3 If opening doors of freezing cold storage room or home bar while fan motor in the freezing room operates the freezing room fan motor normally operates If being operated in the high speed of RPM it converts operation to the standa...

Page 17: ...ically off 1 Refrigerator room lamp turn on and off by refrigerator door switch 2 If refrigerator room lamp continuously turns on more than 7 minutes the refrigerator room lamp turns off automatically by compulsion 1 Defrost is cycled whenever the compressor s runtime reaches at least 7 7 hours 2 In providing initial power or returning power failure defrost starts whenever total operation time of ...

Page 18: ...defrost sensor is more than 5 C it returns to the test mode for initial operation comp operates after 7minutes INITIAL POWER ON POWER ON COMP ON F FAN C FAN ON STEPPING MOTOR ON DEF HTR ON 0 3 sec 10 0 3 sec sec 0 3 sec 0 3 sec POWER ON COMP ON 0 3 sec F FAN C FAN ON 0 3 sec STEPPING MOTOR ON TEST SW PRESS Once OTHER LOADS OFF COMP ON F FAN C FAN ON STEPPING MOTOR OPEN TEST SW PRESS 2 Times COMP O...

Page 19: ...EZER and ICE PLUS buttons at the same time for more than 1 second to activate the LED check function R2 Sensor Error ICE PLUS LED turns OFF Fig 3 Ambient Sensor Error LOCK LED turns OFF Fig 9 Water Tank Sensor Error Display show Er rt Fig 10 FULL OPENING FOR 10MIN FULL CLOSING FOR 15MIN Error1 Error2 Error3 Error4 Error5 Error6 Error7 Error8 Error9 Error10 ...

Page 20: ... duct door is opened by Motor DC Duct Door Motor the duct door will remain opened 5s after release dispenser pad 5 When pressing WATER PAD the WATER solenoid is opened allowing water dispensing the water Pad switch is connected to main PCB directly main PCB get this signal as input to control pilot valve and water valve When water pad is released the pilot valve and water valve is closed and water...

Page 21: ...elease the water dispensing will stop 10 DISPENSER PAD FUNCTION If Ice pad water pad are activated at same time also water and ice will be dispensed If Ice pad active water switch are activated at same time also water and ice will be dispensed If water pad active water switch are activated at same time water pad has a priority if water pad has been activated the active switch is ignored If water p...

Page 22: ...Vdc 5 Vdc The part highlighted in green are the components of the Switched Mode Power Supply 275VAC 1 3A 40mH L2 1 FUSE2 1 2W CM2 BD1 CE1 R1 PRC D3SBA60 R2 PRC 220nF 4 4 330K 1W 560K 400V 68uF 250V 5A 1 CM3 473 D3 TRANS RL3 10 FR107 FB1 D1 630V RL3 12 D4 2 16V R8 CC30 CC31 1 8W 1 8K 12V CE2 FR107 22uF 5 68 1 8W CE4 1000uF 4 35V 50V KIA431 1K 10K 1 8W IC3 2 R9 1 1000uF IC4 25V R89 CE3 1 8W D2 104 1...

Page 23: ...ed to the reset terminal for 10 ms causes the MICOM to reset itself During normal operation the voltage at the reset terminal is 5 Vdc If the reset fails the MICOM will not operate 1 4 Load dispenser operation door opening circuit 1 Load Driving Circuit IC1 MICOM IC1 MICOM Compressor Defrost Heater Refrigerator LAMP Dispenser Heater Geared Motor Solenoide Cube Water Pilot CON2 PIN 3 5 CON 3 PIN 3 ...

Page 24: ... 23 PIN1 PIN3 PIN5 PIN3 PIN5 PIN7 PIN9 PIN11 PIN1 PIN3 PIN5 PIN7 PIN5 PIN7 CON2 CON3 CON4 CON5 ...

Page 25: ... A P73 OMIH SS 112LM CON4 JP1 R DOOR DEF HEATER 3 VA1 L1 AIN17 RY2 P01 D6 SVC621 200V AIN12 7 IC1 MICOM P03 RY6 11 RY10 FUSE MELTING 2 P06 D7 11 P00 3 P04 7A 2mH 15 TAB2 L 14 SVC331 100V P02 RY7 6 4 CM1 2 1 13 6 M 11 RY13 P74 9 CON3 P05 7 6 16 D8 B G5NB 1A E IN4004 9 IN4004 KID65003AF 3 7 5 RY5 P72 OPTION D9 9 10 4 CON2 P75 10 R LAMP LOWER CUBE ALE15B12 13 AUGER MOTOR KID65003AF 12 OZ SS 112L1 D10...

Page 26: ...espond properly If either switch fails the light will not come on Closing 5 V A B C D Switch at both ends are at Off status Opening 0 V A B C D Switch at both ends are at On status Measuring part Door of Freezer Refrigerator CONNECTOR 7 F DOOR S W 2 RD PIN 5 6 CONNECTOR 9 R DOOR S W BO PK PIN 3 4 IC1 MICOM PIN 39 40 ...

Page 27: ...R54 CE8 7 AIN11 26 1KF R29 R53 R31 26 1KF RF1 CC15 P65 50V 5 223 1 26 1KF 10uF 2K 2K CC12 7 10uF 223 RR2 CE13 IC1 MICOM AIN5 16 2KF 2 AIN6 AIN7 F SENSOR WT SENSOR AIN3 CE9 CC22 223 CC13 10uF P71 59 223 10uF CC14 D SENSOR 3 RW1 CE12 P63 2K 50V R1 SENSOR 63 CE7 50V P67 50V 61 223 2K R32 R30 10uF 4 8 9 AIN2 50V P66 RD1 26 1KF CC23 CE6 10uF CON6 RT SENSOR CON7 R2 SENSOR 2K 8 CON9 RR1 2 223 RT1 P62 6 5...

Page 28: ...OR 9 STEPPING MOTOR PIN 9 10 11 12 RD YL BK BL The citrcuit configuration is Op1 open and Op2 in short these circuits are preset at the factory and can not be altered Separation Connection Status Application Standard Short Twisting Icemaker Open Heating Icemaker Short Dispenser Open Dispenser Less OP2 OP1 ...

Page 29: ...y sending signals of 3 33 mSEC via MICOM pins 33 34 and 35 as shown in the chart below These signals are output via terminals 10 11 14 and 15 via input terminals 3 6 and 8 of IC10 TA7774P the motor drive chip The output signals allow the coils wound on each phase of the stator to form a magnetic field which causes rotation Input to the terminals INA and INB of IC10 as shown in the chart below driv...

Page 30: ...und is connector 7 pin 2 Between a c d c Between b c Between e c Motor OFF 5V 2V or less 2V or less Motor ON 2 3V 12 14V 8 16V C FAN R50 P54 1 D15 1mH 1 5K R49 C FAN LOCK 10 4 7K FR107 CC18 Q6 4 Q9 1 2W 3 R44 8 2K FR107 F FAN KTB1151 53 R39 R47 25V 330 R48 D14 F FAN LOCK 4 R41 L4 D16 R43 4 7K CE11 FR107 D17 KTC3198 Q7 10K 3 9K 2 CC20 50 330 1mH R42 FR107 52 R46 10K 3 9K 220uF 4 7K 102 CC19 CC17 2K...

Page 31: ... Up Up Up 2 C 1 5 C 1 C 0 5 C No 0 5 C 1 C 1 5 C 2 C 2 5 C 3 C 8 2 k 3 6 F 2 7 F 1 8 F 0 9 F 0 9 F 1 8 F 2 7 F 3 6 F 4 5 F 5 4 F Refrigerator Down Down Down Drop change Up Up Up Up Up Up RCR1 2 5 C 2 C 1 5 C 1 C 0 5 C No 0 5 C 1 C 1 5 C 2 C 2 5 C 10 k 4 5 F 3 6 F 2 7 F 1 8 F 0 9 F 0 9 F 1 8 F 2 7 F 3 6 F 4 5 F Down Down Down Down Down change Up Up Up Up Up 3 C 2 5 C 2 C 1 5 C 1 C 0 5 C No 0 5 C 1 ...

Page 32: ...ure compensation value Remarks JCR3 JCR4 JCR1 JCR2 at refrigerator 0 C In shipment from factory CUT 1 C 1 8 F CUT 1 C 1 8 F CUT 1 C 1 8 F CUT 1 C 1 8 F CUT CUT 2 C 3 6 F CUT CUT 2 C 3 6 F CUT CUT 0 C 0 F CUT CUT 0 C 0 F CUT CUT 0 C 0 F CUT CUT 0 C 0 F CUT CUT CUT 1 C 1 8 F CUT CUT CUT 1 C 1 8 F CUT CUT CUT CUT 0 C 0 F T emperature compensation in CUT JCR1 1 C 1 8 F 2 C 3 6 F JCR2 1 C 1 8 F JCR3 1 ...

Page 33: ...ase ICE PAD duct door motor will be energized by 1 second with the inverse voltage than applied at opening in order to close duct door 1 10 Duct door motor driving circuit 223 6 4 Reverse 223 100V R61 CC26 10 IC8 223 CON6 68 1 2W M CC24 42 P41 8 5 IC1 MICOM 1 41 223 4 7K 25V 9 7 BA6222 100uF R60 CM4 R59 P40 Forward 4 7K 2 13 3 CE18 14 CC25 VARIABLE TIME DUCT DOOR CLOSE 1 SEC 5 SEC 1 SEC 0 V 12 V 0...

Page 34: ...y PCB A bi directional lead wire assembly between the two boards is required for the display to function properly Poor communication occurs if a continuous information exchange fail to continue for more than 2 minutes between main MICOM of main PCB and LED dedicated MICOM for LED control of display PCB Main MICOM LCD LED dedicated MICOM DC 12V GND Transmission error status Reception notch status M...

Page 35: ...t a margin of error Resistance of the cold storage sensor 1 and 2 shall be measured with a digital tester Resistance of the freezing sensor shall be measured with a digital tester after separating CON7 of the PWB ASSEMBLY and the MAIN part Measuring Temperature C Freezing Sensor Cold storage sensor 1 2 Frost removal sensor Outside sensor 20 C 22 3 k 77 k 15 C 16 9 k 60 k 15 C 13 0 k 47 3 k 5 C 10 ...

Page 36: ...21 I P fig 4f LD248 249 LIGHT fig LD228 1f LD252 253 LOCK fig CUBE lbl Tact Touch 3D DIOS F C 04 06 05 16 104 SK 5 P61 P10 CE102 2K 12V 4a 104 2 BUZZER 50V 17 RESET 2K GND 2K WATER VALVE 2 Q101 R401 BM 20B LD229 104 50 1 R102 DISPENSER LAMP Q106 CC404 R201 R410 Q109 P07 220 6 3 5 3a 1K KTA1298S LD201 3 R405 CON103 Q103 R418 2 19 4 7K 5 45 13 1uF P44 7 R425 3 4 7K Varef 43 R409 100uF KRC106S SOLENO...

Page 37: ...P 0ITO874100A 10K L1 L4 R22 CC1 2 37 AIN17 RY2 2KJ 8 C106M 7 3 CON5 CC35 P13 5 104 5 48 22uF 2 P51 L305 9 10K DAMPER HTR OSC1 104 R15 R DOOR S W P43 4 P01 CM2 1 D6 CC27 10uF SVC621 200V 223 RR2 CE13 D16 AIN12 1 8W R66 R17 11 RY12 7 D14 TOSHIBA TMP87C841N IC1 CON10 39 AIN5 BA6222 4 7K Vass P03 R76 CC38 RY6 ST OP 7 16 2KF 2 AIN6 2 AIN7 CE14 2 4KF 11 56 APPLY TWISTING ICE MAKER L3 RY10 Q6 R70 5 F SEN...

Page 38: ...ld after starting the Adjust EJECTOR to Start Position with power on icemaking operation Runs MOTOR to drop ice from the tray into the ICE BIN During harvest mode check if the ice bin is full Performs Ice Making Mode after supplying water by operating the SOLENOID in ICE VALVE To operate LINE and SERVICE press and hold the Fill Key for 3 seconds The icemaker will run through 3 stages Harvest Fill ...

Page 39: ...TE After Icemaker Power is ON the Icemaker heater will be on for test for 6 sec 2 3 Harvest Mode 1 Harvest Ice removing refers to the operation of dropping ices into the ice bin from the tray when icemaking has completed 2 Harvest mode 1 The Heater is ON for 30 seconds then the motor starts 2 The feeler arm senses the quantity of ice in the ice storage bin while rotating with the EJECTOR A Ice sto...

Page 40: ...gnosis TABLE 3 DEFECT DIAGNOSIS FUNCTION 3 1 ERROR CODES shown on Icemaker water supply control panel ERROR indicators in table can be checked only in TEST mode STAGE ITEMS INDICATOR REMARKS 1 2 3 4 5 6 HEATER MOTOR HALL IC I detection of position HALL IC II detection of position VALVE Reset Five seconds after heater starts a heater will go off if the temperature by sensor is higher than 10 C Five...

Page 41: ...EVER S W WATER LEVER S W STARTER COMP ACCESORIES N N N N N N BL Cr PTC BK L OLP COMP ACCESSORIES COMBO KIT PTC OLP LQ COMP P T C OPTION LD COMP EG COMP 3 6 1 5 2 2 5 4 6 3 3 6 5 2 13 14 DC SOLENOID MOTOR 12 DCV GND 12 DCV GND 12 DCV 9 SB PK WATER VALVE PILOT VALVE 1 ICE VALVE E E CIRCUIT DIAGRAM ...

Page 42: ...ion between plug and adapter faulty plug The distance between pins Pin outer diameter No power on power cord COMBO is off No electric power on compressor Faulty compressor Faulty COMBO Disconnected copper wire Internal electrical short Faulty terminal contact Disconnected Capacity of COMBO is small Characteristics of COMBO is wrong Bad connection Power is disconnected Inner Ni Cr wire blows out Ba...

Page 43: ...igeration oil Caps are missed Air blowing During transportation During work Not performed Performed T oo short time Low air pressure Less dry air Air Blowing Leave it in the air Caps are missed Short pipe insert Pipe gaps T oo much solder T oo large Damaged pipes Not dried in the compressor Elapsed more than 6 months after drying Caps are missed No pressure when it is open During rest time After w...

Page 44: ...ugh the hole Seal with drain Adiabatics lump input Damage by a screw or clamp Other foreign materials input Parts disconnected Wire is cut Heating wire Contact point between heating and electric wire Dent by fin evaporator Poor terminal contacts Wire is cut Lead wire Heating wire Contact point between heating and electric wire Heating wire is corroded Water penetration Bad terminal connection Chec...

Page 45: ...tion of case door Sheath Heater rated Heater plate Heater cord L Gap Bad attachment Contraction Bad adhesion Weak binding force at hinge Fan motor Door switch Self locked Wire is cut Bad terminal contact Contact distance Button pressure Melted contact Contact Poor door attachment Door liner dimension Contraction inner liner Misalignment Bad terminal connection Adiabatics liquid leak Faults Refrige...

Page 46: ...als on rotating parts Fan shroud contact Clearance Damping evaporator contact Accumulated residual frost Fan misuse Bad shape Loose connection Not tightly connected Insert depth Rating misuse Small capacity Low valtage Malfunction of charging cylinder Wrong setting of refrigerant Insufficient compressor Faulty compressor Fan overload Fan misuse Bad low termperature RPM characteristics Rated power ...

Page 47: ...ty contact Faulty temperature characteristics External air inflow Bushing installed incorrectly Door opens but not closes Gap around gasket Contraction distortion loose door twisted corner not fully inserted Food vapor Storing hot food Unsealed food Door opens but not closes Gasket gap Cool air leak and transmitted High ambient temperature Space is secluded Different rating Small capacity Store ho...

Page 48: ... 1 Compressor compartment operating sounds Compressor sound Sound from machine itself inserted Sound from vibration Restrainer Bushing T oo hard seat Distorted Aged Burnt Stopper Bad Stopper Not fit assembly inner diameter of stopper Tilted Not Compressor base not connected Bad welding compressor stand fallen Foreign materials in the compressor compartment COMBO sound Chattering sound Insulation p...

Page 49: ...screw connection Bad assembly Distortion Foreign materials inside Bad connection Partly damaged Not connected Bad pipe caulking Normal operating sound Vibration sound Aged rubber seat Bad torque for assembling motor bracket Fan guide contact Shroud burr contact Damping evaporator contact Residual frost contact Unbalance Ice on the fan Air intake opposite to motor bushing assembly Supporter disorte...

Page 50: ...d connection Bad terminal contact Adiabatics liquid leak 1 Lead wire is damaged Wire damage when assembling Bracket Cover Outlet burr in the bottom plate Pressed by cord heater lead wire evaporator pipe 2 Exposed terminal Compressor Compartment terminal T ouching other components Freezer compartment terminal T ouching evaporator pipe 3 Faulty parts Transformer Coil contacts cover Welded terminal p...

Page 51: ...er High Faulty damper control Button is set atweak Door is open interference by food No deodorizer Poor capacity Seal condition Storage of fragrant foods Long term storage Odors from cleaners or items which shroud not be stored in a refrigerator Bigger door foam Hinge Pin tilted Poor flatness No washer No grease Stopper worn out Bad freezer compartment door assembly No stopper Bolt is loosened dur...

Page 52: ...ts Replace with rated fuse Electricity leakage Check the resistance of power cord If fuse blowns out High voltage with tester if it is 0 it is shorted frequently confirm Short circuit of components the cause and prevent tracking due to moisture and dust penetration Problems Causes Checks Measures Remarks Compressor Faulty Combo Check the resistance If resistance is infinite replace it does not Vla...

Page 53: ...operation Confirm icing causes and repair switch operation Press button to check Replace door switch Faulty button pressure and contact Press button to check operation Door cannot press door switch Door sag fix door button Check visually Door liner bent replace door or attach sheets Bad radiation conditions in Check the clearance between the Keep clearance between The fan may be compressor compart...

Page 54: ...de 3 Check silver soldered parts Cu Fe Fe Fe 4 Check bending area of wire condenser pipe in compressor compartment cracks can happen during bending 5 Check other parts compressor compartment and evaporators in freezer compartment Shortage of refrigerant Check frost formation on the surface Find out the leaking area repair Drier must be replaced of evaporator in the freezer evacuate and recharge th...

Page 55: ... warm OK joints might be clogged If it is not condenser outlet weld Disconnect with torch remove the joints might be colgged causes evacuate and recharge seal refrigerant Leak at loop pipe weld joint Check sequence Replace the compressor weld Drier must be replaced discharge in compressor 1 Manually check whether evacuate and recharge refrigerant condenser is warm It is not warm and the frost form...

Page 56: ... inserting 1 Impurities of ice insert the copper line copper wire Turn off more than 2 Ice through the hole to check 3 hours and pour in hot water if 2 Put hot water into the drain frost is severe check drains outside 2 Put in hot water to melt down frost 3 Check the water outlet 4 Push the heater plate to suction duct manually and assemble the disconnected parts Gap between Suction duct and 1 Con...

Page 57: ...g soft copper 3 Reassemble the heater plate wire into the duct soft and thin copper not to impair heating wire Bad cool air inflow and discharge 1 Turn on power open or close the 1 Check the faulty connector of and bad defrosting due to faulty door check that motor fan housing and reassemble wrongly contact and insertion bad connector operates If it operates motor fan assembled parts insertion int...

Page 58: ...placement should compartment Check door assembly conditions conditions and replace it be done when it Faulty gasket Door assembly and replacement cannot be repaired Faulty assembly 3 Overcooling in the refrigerator Check refrigerator compartment Replace faulty parts compartment is overcooled when button Faulty damper in the refrigerator pressed on weak compartment Check parts are faulty Faulty MIC...

Page 59: ...heck gasket attachment Correct the gasket attachement Replace when it can not Icing in the Faulty gasket conditions conditions and replace it be repaired shute Faulty assembly Check door assembly conditions Door assembly and replacement 3 Over freezing in the freezer Refrigerator operates pull down Replace defective parts compartment Check if it is operated Faulty MICOM intermittently The Temperat...

Page 60: ...place defective fan and fan conditions in pipes motor 2 3 Touch pipes with hands or screw 6 Adjust fan to be in the center of driver check the change of the fan guide sound 7 Leave a clearance between interfering parts and seal gaps in 3 Fan operation sound in the freezer 3 1 Check fan insertion depth and the structures compartment blade damage 8 Reassemble the parts which make 3 2 Check the inter...

Page 61: ...ing 4 Moving wheel vibration 2 2 Check capillary tube touches and restrainer if it is severe 5 Other structure and parts cover back especially compressor and pipe vibration 3 1 Check compressor stopper 4 Replace compressor stopper if it Vibration vibrates severely 4 1 Check vibration of front and rear moving wheels 5 1 Touch other structures and parts Irregular sound 1 It is caused by heat expansi...

Page 62: ...ciples of freezing cycles Water boiling or It happens when refrigerant passes Check the sound when compressor is Explain the principles of freezing cycles flowing sound orifice in accumulator internal pipes by turned on and refrigerant flowing phenomenon by the pressure difference between Check the sound when compressor is internal pressure difference condenser and evaporator turned off If sound i...

Page 63: ...th plastic wrap Clean the refrigerator and set Chedk food cleanliness button at strong Plastic Odor Odors of mixed food and plastic Check wet food is wrapped with Clean the refrigerator odors plastic bowl and bag Persuade customers not to use It happens in the new refrigerator plastic bag or wraps with wet food or odorous foods Odor from the Odor from the old deodorizer Check the deodorizer odors ...

Page 64: ... parts 7812 7805 terminals circuit in circuit explanation PCB electric terminal Check fuse in PCB electric Replace PCB fuse fuse is burnt out terminal with a tester STR Parts are Check if STR No 2 and 3 pins Replace parts Applicable to damaged are cut when power is off model with dispenser Abnormal Bad connection Lead Wire connecting Check Lead Wire terminals Reconnect Lead display LCD between Mai...

Page 65: ...o tables to page 29 The wrong sensor Confirm the color of sensor in Repair main PCB explanation has been installed circuits main PCB sensor sensor housing Order by model number housing and part number Defective freezer fan Fan motor lead wire Check fan motor lead wire Reconnect lead motor is cut with a tester wire Defective door switch Measure the voltage between Replace door Refer to load freezer...

Page 66: ...n Foreign materials in Step Check Step Motor damper Remove foreign Motor damper baffles baffle visually materials Ice formation on Check if Step Motor damper Replace Step Motor Step Motor damper Heater wire is cut with a damper or refrigerator baffles tester control Box Assembly Defective refrigerator Defective refrigerator Check the resistance of Replace refrigerator Refer to sensor sensor sensor...

Page 67: ...frame display and confirm Adjust or replace structural interference visually interfering structures 66 Problems Symptom Causes Checks Measures Remarks Bad defrost Defrost is not Defrost lead wire is cut Check if defrost lead wire is cut with a Reconnect Lead working tester Wire Defective defrost driving relay Check the voltage of CON2 1 and 7 Replace relay RY 7 Refer to load with a tester after pr...

Page 68: ... lever Repair lead wire dispenser are not Main PCB to lever switch switch with a tester dispensed Defective lever switch parts Refer to door switch in parts repair guide Replace lever switch Defective photo coupler IC parts Check voltage change at photo coupler Replace photo output terminals with lever switch coupler IC or PCB pressed It is OK if voltage change is between 0V 5V Defective relay ass...

Page 69: ...r operates electronic scales pinch off Weld carefully after pinching off the inlet pipe plier gas welding machine Check leak at weld joints Electronic Leak Detector Minute leak Use electronic leak detector Driver Ruler Big leak Check visually Note Do not use soapy water for check Check cooling capacity 1 Check radiator manually to see if warm 2 Check hot line pipe manually to see if warm 3 Check f...

Page 70: ... OIL FROM BEING FORCED OUT The use of piercing type valves will allow future servicing and eliminates the possibility of a defective pinch off 3 Replacement of drier 1 Be sure to replace drier with R134a only when repairing pipes and injecting refrigerant 4 Nitrogen blowing 1 Use pressurized nitrogen to prevent oxidation inside the piping welding Nitrogen pressure 0 1 0 2 kg cm2 5 Others 1 Only ni...

Page 71: ...When replacing a compressor Weld 1 And 2 parts by blowing nitrogen to the low pressure side Note For other parts nitrogen blowing is not necessary because it does not produce oxidized scales inside pipe because of its short welding time 3 Replacement of drier Inserting a capillary tube Measure distance with a ruler and put a mark on the capillary tube Insert tube to the mark and weld it KEY POINT ...

Page 72: ...measure the weight Calculate the weight of refrigerant charged into the charging canister by subtracting the weight of an evacuated charging canister KEY POINT If power is applied during vacuum degassing vacuum degassing shall be more effective Run the compressor while charging the system It is easier and works better KEY POINT Be sure to charge the refrigerant at around 25 C 77 F Be sure to keep ...

Page 73: ...cover of the mechanical area Compressor Condenser Drier Hot Line Evaporator Charging Canister Bushing 1 Observe the safety precautions for gas handling 2 Use JIG or a wet towel in order to prevent electric wires from burning during welding In order to prevent insulation break and accident 3 The inner case will melt and the insulation will burn 4 The copper piping will oxidize 5 Do not allow alumin...

Page 74: ...r Brazing Silver Brazing Pipe Assembly Hot Line Freezer Capi tube Drier assembly Pipe assembly suction Copper Brazing Pipe Assembly Joint Copper Brazing Copper Brazing Copper Brazing Pipe assembly joint Silver Brazing Condenser Assembly wire Silver Brazing ...

Page 75: ...the refrigerator compartment expand and contract as the temperature changes during the refrigerator operation This sound also happens during defrosting twice a day when the ice on the evaporator melts Clunk sound Explain that it comes from the compressor when the refrigerator starts When the refrigerator operates the piston and motor in the compressor rotate at 3600 RPM This sound is caused by the...

Page 76: ...wing also makes sound When water Noise from motor sounds Hiss freezes clicking sounds are heard When ice is being ejected sounds like Hiss produced by a motor to rotate an ice tray and ice dropping and hitting ice bin sounds are also heard Noise when supplying water Explain the principles of water supplied to dispenser When the water supply button in the dispenser is pressed the water supply valve...

Page 77: ...ream The freezing point of ice cream is below 15 C 5 F Therefore ice cream may melt if it is stored in the door rack Store ice cream in a cold place or set the temperature control button of a freezer at strong position Refrigeration is too strong Check the position of temperature control button Check if refrigeration is strong in whole area of the refrigerator or partly near the outlet of the cool...

Page 78: ...ng Frost in the freezer compartment Explain the basic principles of frost formation The main causes for frosting Door was left open Air penetration through the gasket T oo frequent door opening parties etc Hot foods are stored before they are cooled down The temperature of freezer is 19 C 2 2 F if temperature is set at MID If hot air comes into the refrigerator fine frost forms as cold air mixes w...

Page 79: ...ent and the cover of frequently opened and wet foods are not stored in the air tight container or properly vegetable drawer wrapped Be sure to store wet foods in airtight containers or securely covered in plastic wrap When is the power connected When should the power be connected You can connect the power immediately after installation However if the refrigerator was laid flat before or during ins...

Page 80: ...FREEZER DOOR PART 10 EXPLODED VIEW 79 EV 203A 201A 200A 243A 241E 241G 241G 212J 244A 131C 600A 606A 614A 131B 131D 131A ...

Page 81: ...REFRIGERATOR DOOR EXPLODED VIEW 241B 241C 241A 241H 233A 231A 241D 243B 230A 212G 237A 241H 241H 237A 212J 244A 80 EV ...

Page 82: ...COMPARTMENT EXPLODED VIEW 81 271B 281C 271A 106A 319B 610E 128D 128F 128C 128E 103C S15 281G 332B 330B 405G 329A 332A 902B 120D 409A 418A 301A 316B 158C 136B 136A 281A 406A 401A 404A 149B 149A 149C 903E 405A EV ...

Page 83: ...OMPARTMENT EXPLODED VIEW 82 170A 271B 271C 106A 128J 161A 151A 281H 146A 128K 161B 158B 409A 120B 409A 120A 158A 128A 128B 281D 406A 281B 604H 611C 611E 154A 141A 128H 128G 610E 610E 140A 140B 151B 903D 903D 281K EV ...

Page 84: ... PART EXPLODED VIEW DISPENSER PARTS Only STS model 83 412A 625A 619A 616G 616F 627A 627D 621D 621B 616K 113F 276C 280F 276B 402C 281J 501B 281F 278G 279B 279A 279C 280A 500E S18 607A 500D 501D 623A 405H 282G EV ...

Page 85: ...2A 419A S38 318A 317A 304A 323B 314A 105A S15 328A 328A 501A 501K 411A 103B 103A 319A 319E 319C 405C 404B 405F 329C 501F 305C 305B 305C 305B 315A 316A 412D 105F S15 EV 410H 410G 309A 308A 310A 310A 309A 308A 314A 307B 307A 419B 412D SVC KIT COMPRESSOR ...

Page 86: ...Rev 05 February 2010 MFL62215915 ...

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