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9

ENGLISH

Collective / Continuous Installation for roof top use

Space required for collective installation and continuous installation:
When installing several units, leave space between each block as
shown below considering passage for air and people.

- One row of stand alone installation

100 or

more

2000 or

more

200 or

more

1000 or

more

[Unit:mm]

L

300 or 

more

3000 or 

more

H

600 or 

more

1500 or 

more

100 or

more

L ≤ H

[Unit:mm]

- Rows of collective installation (2 or more)

L should be smaller than H

Seasonal wind and cautions in winter

- Sufficient measures are required in a snow area or severe cold area in

winter so that product can be operated well.

- Get ready for seasonal wind or snow in winter even in other areas.

- Install a suction and discharge duct not to let in snow or rain.

- Install the outdoor unit not to come in contact with snow directly. If

snow piles up and freezes on the air suction hole, the system may
malfunction. If it is installed at snowy area, attach the hood to the
system.

- Install the outdoor unit at the higher installation console by 50cm than

the average snowfall (annual average snowfall) if it is installed at the
area with much snowfall.

• The height of H frame must be more than 2 times the snowfall

and its width shall not exceed the width of the product. (If
width of the frame is wider than that of the product, snow may
accumulate)

• Don't install the suction hole and discharge hole of the Outdoor

Unit facing the seasonal wind. 

INSTALLATION

Foundation for Installation

- Check the strength and level of the installation ground so  that the

unit will not cause any operating vibration or noise after installation.

- Fix the unit securely by means of the foundation bolts. (Prepare 4sets

of M12 foundation bolts, nuts and washers each which are available
on the market.)

- It is best to screw in the foundation bolts until their length are 20mm

from the foundation surface.

[Unit:mm]

Foundation bolt executing method

200

Nut

75

75

200

Spring washer

Frame

Anti-vibration

materials

Four bolt are 
required
3 thread ridges

H-Beam

Concrete

base

100

Main cause of gas leakage is defect in flaring work. Carry out correct
flaring work in the following procedure.

Cut the pipes and the cable
- Use the accessory piping kit or the pipes purchased locally.
- Measure the distance between the indoor and the outdoor unit .
- Cut the pipes a little longer than measured distance.
- Cut the cable 1.5m longer than the pipe length.

Pipe

Reamer

Point down

Copper

tube

90°

Slanted   Uneven  Rough

Preparation of Piping

Flaring work
- Carry out flaring work using flaring tool as shown below.

Burrs removal
- Completely remove all burrs from the cut cross section of pipe/tube.
- Put the end of the copper tube/pipe to downward direction as you re-

move burrs in order to avoid to let burrs drop in the tubing.

Bar

Copper pipe

Clamp handle

Red arrow mark

Cone

Yoke

Handle

Bar

"A"

Summary of Contents for ARUN40GS2A

Page 1: ...anual for future reference after reading it thoroughly Representative LG Electronics Inc EU Representative LG Electronics European Shared Service Center B V Krijgsman 1 1186 DM Amstelveen The Netherlands Manufacturer LG Electronics Inc Changwon 2nd factory 84 Wanam ro Seongsan gu Changwon si Gyeongsangnam do KOREA Original instruction QUICK MANUAL AIR CONDITIONER ENGLISH ITALIANO ESPAÑOL FRANÇAIS ...

Page 2: ... fire or electric shock For re installation of the installed product al ways contact a dealer or an Authorized Serv ice Center There is risk of fire electric shock explo sion or injury Do not install remove or re install the unit by yourself customer There is risk of fire electric shock explo sion or injury Do not store or use flammable gas or com bustibles near the air conditioner There is risk o...

Page 3: ... sub merged contact an Authorized Service Cen ter There is risk of fire or electric shock Be cautious not to touch the sharp edges when installing It may cause injury Take care to ensure that nobody could step on or fall onto the outdoor unit This could result in personal injury and product damage Do not open the inlet grille of the product during operation Do not touch the electro static filter i...

Page 4: ...unit sus pending it at the specified positions on the unit base Also support the outdoor unit at four points so that it cannot slip sideways Safely dispose of the packing materials Packing materials such as nails and other metal or wooden parts may cause stabs or other injuries Tear apart and throw away plastic packag ing bags so that children may not play with them If children play with a plastic...

Page 5: ...ness cleanness and tightness Multiple core cable must not be used suitable cable should be selected In the final check for 24hours at 3 8 MPa 38 7 kgf cm2 there must be no drop in pressure The vacuum pump used must have a capacity of reaching at least 5 torr more than 1 hour Recharge correctly as calculated in this manual and record the amount of added refrigerant Make sure there are no gaps left b...

Page 6: ...32 8 13 0 37 4 54 3 13 0 37 4 54 3 13 0 9 52 9 52 9 52 3 8 3 8 3 8 15 88 15 88 19 05 5 8 5 8 3 4 FLARE BRAZING BRAZING Power Supply 3Ø 380 415V 50Hz 3Ø 380V 60Hz A PFC model B Active Filter model Chassis System HP Model Refrigerant Product charge kg CF Correction Factor kg Max Connectable No of Indoor Units Net Weight Gross Weight kg Dimensions WxHxD mm inch Connecting Pipes Liquid Pipes mm inch G...

Page 7: ...nstallation in a place where acidic solution and spray sulfur are often used Do not use unit under any special environment where oil steam and sulfuric gas exist It is recommended to fence round the outdoor unit in order to pre vent any person or animal from accessing the outdoor unit If installation site is area of heavy snowfall then the following di rections should be observed Make the foundati...

Page 8: ... or less 1000 or more 100 or more 100 or more Unit mm H L L H L H 100 or more 500 or more 500 or less more 1000 or L H 250 or more 1000 or more Unit mm L H L H L H 300 or more 1000 or more 500 or less 1000 or more L H 300 or more 1250 or more 5 5 5 100 or more 100 or more Unit mm L H L H 1000 or more H L 100 or more 500 or more 500 or less H L 300 or more 1000 or more 500 or less 1000 or more 300 ...

Page 9: ...the product snow may accumulate Don t install the suction hole and discharge hole of the Outdoor Unit facing the seasonal wind INSTALLATION Foundation for Installation Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise after installation Fix the unit securely by means of the foundation bolts Prepare 4sets of M12 foundation bolts...

Page 10: ...en the flare nut When connecting a flare nut coat the flare inner and outer faces with oil for R410A PVE and hand tighten the nut 3 to 4 turns as the initial tightening Union Opening shutoff valve 1 Remove the cap and turn the valve counter clockwise with the wrench 2 Turn it until the shaft stops Do not apply excessive force to the shutoff valve Doing so may break the valve body as the valve is n...

Page 11: ... as shown figure above CAUTION You should not dame pipe base during the work of pipe knock out Operate piping work removing burr after pipe knock out CAUTION Make sure that pipe doesn t contact with the compressor terminal cover and comp bolt Always insulate the liquid and gas side field piping and branch Gas pipe Liquid pipe Wet towel The installation piping is connectable in four directions refe...

Page 12: ... piping Material Seamless phosphorous deoxidized copper pipe Wall thickness Comply with the relevant local and national regu lations for the designed pressure 3 8MPa We recommend the following table as the minimum wall thickness 2 Commercially available piping often contains dust and other materi als Always blow it clean with a dry inert gas 3 Use care to prevent dust water or other contaminants f...

Page 13: ...on and the unit may be damaged After selecting diameter of the refrigerant pipe to suit total ca pacity of the indoor unit connected after branching use an ap propriate branch pipe set according to the pipe diameter of the indoor unit and the installation pipe drawing Do not use anti oxidants when brazing the pipe joints Residue can clog pipes and break equipment Selection of Refrigerant Piping Al...

Page 14: ...rd Indoor Unit total capacity kW Btu h Liquid pipe mm inch Gas pipe mm inch 5 6 19 100 Ø6 35 1 4 Ø12 7 1 2 16 0 54 600 Ø9 52 3 8 Ø15 88 5 8 22 4 76 400 Ø9 52 3 8 Ø19 05 3 4 The Amount of Refrigerant The calculation of the additional charge should take into account the length of pipe Example 5 HP L1 L2 L3 a b c d 1WAY 2 2kW 2WAY 5 6kW 4WAY 2 2kW 4WAY 7 1kW Length m of liquid pipe of Ø9 52mm Additio...

Page 15: ...l mounted type Cassette type Adoption of ventilation system choose ordinary ventilation system or building ventilation sys tem Limitation in piping work Prepare for earthquake and thermal stress Volume of the room at which Indoor Unit of the least capacity is installed Total amount of refrigerant in the system 0 44 kg m3 CAUTION If a negative result is obtained from the calculation no refrigerant ...

Page 16: ...h For example Indicated Ø9 52 is the outer diameter O D of field jointed piping Insulate the header using the insulation material attached to the branch pipe kit as shown in the figure Insulator Insulator of field pipe Tape Tape Cap pipe Insulator for cap pipe Y Branch Models Gas pipe Liquid pipe ARBLN 01621 I D19 05 O D15 88 I D12 7 I D15 88 I D12 7 I D15 88 I D15 88 I D12 7 292 281 74 70 I D12 7 O...

Page 17: ...rection factor There is a pressure change of approximately 0 1 kg cm2 0 01 MPa for each 1 C of temperature difference Correction Temp at the time of pressurization Temp at the time of check X 0 1 For example Temperature at the time of pressurization 3 8 MPa is 27 C 24 hour later 3 73 MPa 20 C In this case the pressure drop of 0 07 is because of tem perature drop And hence there is no leakage in pi...

Page 18: ...t the required additional refrig erant must be charged in its liquid state If the refrigerant is charged in its gaseous state its composition changes and the system will not work properly Be sure to give insulation work to refrigerant piping by covering liquid pipe and gas pipe separately with enough thickness heat resistant poly ethylene so that no gap is observed in the joint between indoor unit...

Page 19: ...for Outdoor Unit communication CAUTION Be sure to correct the outdoor unit to earth Do not connect ground wire to any gas pipe liquid pipe lightening rod or telephone earth line If earth is incomplete it may cause an electric shock CAUTION This product have reversed phase protection detector that only works when the power is turned on If there exists black out or the power goes on and off which th...

Page 20: ...conditions ambient temperature direct sun light rain water etc when proceeding with the wiring and connec tions The wire size is the minimum value for metal conduit wiring The power cord size should be 1 rank thicker taking into account the line voltage drops Make sure the power supply voltage does not drop more than 10 Specific wiring requirements should adhere to the wiring regulations of the re...

Page 21: ...ine Between Indoor Unit and Outdoor Unit Power supply switch Switch fuse ELCB Power supply switch Switch fuse Main Switch Pull Box Installer Option Between Indoor and Outdoor unit U3 Chassis 2 Fan Model IDU SODU DRY1 DRY2 GND INTERNET B A B A 12V B A 3 4 3 4 3 4 WARNING Indoor Unit ground Lines are required for preventing electrical shock accident during current leakage Communication disorder by n...

Page 22: ...system consists of the equipment utilizing the multiple power sources If there exists the possibility of reversed phase lose phase mo mentary blackout or the power goes on and off while the product is operating attach a reversed phase protection circuit locally Running the product in reversed phase may break the compressor and other parts WARNING Main PCB power should be reset in order to recogniz...

Page 23: ...gain If power supply is not applied to the indoor unit operation error oc curs Auto addressing is only possible on the main PCB Auto addressing has to be performed after 3 minutes to improve communication Initial shipping condition of DIP Switch SW01N SW01N WARNING Main PCB power should be reset in order to recognize the changed function after handling the DIP switch for configuration of additiona...

Page 24: ...rol or indoor unit display window It is not an error message will disappeared when on off button is pressed on remote control ex Display of 01 02 15 means connection of 15 indoor units and auto addressing is completed normally Wait for 3 minutes after applying power supply outdoor unit indoor unit Press the switch of the outdoor unit for 5 seconds For completing addressing 2 7 minutes are required...

Page 25: ...Cool Heat Selector and try to use other switch except from LG Outdoor Cool Heat Selector in field Connect signal terminal block as below figure and description How to set mode without Cool Heat Selector Cooling Mode Setting GND Connection Off Open Heating Mode Setting GND Connection GND Connection Fan Mode Setting Off Open GND Connection GND GND GND TEST RUN Checks before Test Run Test run should ...

Page 26: ...frigerant Checking 1 2 7 14 ON Main PCB SW01B SW02B Press the black button for 2 s on main PCB Main PCB SW01V Indoor Outdoor units operate with air circulation mode Refrigerant Auto Charging Press the black button until 508 is displayed Judging sensor normality Error Display Refrigerant Auto Charging Main pcb LED Note 4 Press the black button on the main PCB for 2 s Main PCB SW01V Press the black ...

Page 27: ...d After is displayed open the valve and charge the refrigerant Error contents about auto refrigerant charging function Temperature Range Error In case that IDU or ODU is out of range Low Pressure Descent Error In case the system runs at low pressure limit for over 10 minutes Judging rapid refrigerant inflow In case the liquid refrigerant flows in because of not using designated Capillary Assembly ...

Page 28: ...ranteed Temperature range the sys tem will not execute Refrigerant checking and the system will be OFF Excess of Refrigerant 619 After remove the 20 of calculated total refrigerant recharge the refrigerant by using Refrigerant Auto Charging Function Scarcity of Refrigerant 629 Charge the refrigerant by using Refrigerant Auto Charging Function Impossible to Judge 639 IF the system is not in order c...

Page 29: ...r Compressor Start Failure PSC PFC Fault error Outdoor Unit Inverter DC link High Voltage Outdoor Unit Inverter Compressor Over Current Outdoor Unit Inverter Compressor High Discharge Temperature High Pressure of Outdoor Unit Low Pressure of Outdoor Unit Low pressure ratio Air temperature sensor of indoor unit is open or short Inlet pipe temperature sensor of indoor unit is open or short Failing t...

Page 30: ...Outdoor Unit Network error Outdoor Unit Inverter Compressor CT Sensor open or short Outdoor Unit Inverter Compressor Discharge Temperature Sensor open or short Outdoor Unit Low Pressure Sensor open or short Outdoor Unit High Pressure Sensor open or short Outdoor Unit Air Temperature Sensor open or short Outdoor Unit Heat Exchanger Temperature Sensor Open or Short Outdoor Unit Suction Temperature S...

Page 31: ...door EEPROM Error Poor fan motor operation Outdoor Unit Inverter Compressor IPM Fault Inverter Board Input Over Current RMS of Outdoor Unit Outdoor Unit Inverter Compressor DC link Low Volt age Outdoor Unit High Pressure Switch Outdoor Unit Input Voltage High Low Voltage Outdoor Unit Inverter Compressor Start Failure PSC PFC Fault error Outdoor Unit Inverter DC link High Voltage Outdoor Unit Inver...

Page 32: ...t Outdoor Unit Network error System is turned off by outdoor unit Inverter Compressor High Dis charge Temperature System is turned off by excessive increase of high pressure of out door unit System is turned off by excessive decrease of low pressure of out door unit Pressure ratio is under limit Outdoor Unit Inverter Compressor CT Sensor open or short Outdoor Unit Inverter Compressor Discharge Tem...

Page 33: ...efrigerant leaks Refrigerant of the whole No 1 system flows out The installer and system specialist shall secure safety against leakage according to local regulations or standards The following standards may be applicable if local regulations are not available Introduction Though the R410A refrigerant is harmless and incombustible itself the room to equip the air conditioner should be large to such...

Page 34: ... ARUN60GS2A Installation Guide for EN 61000 3 12 2005 This equipment complies with IEC 61000 3 12 provided that the short circuit power Ssc is greater than or equal to 910 kVA at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to en sure by consultation with the distribution network operator if nec essary that t...

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