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LGE Internal Use Only

Copyright © 2008 LG Electronics. Inc. All right reserved. 
Only for training and service purposes

SAFETY PRECAUTIONS

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by      in the
Schematic Diagram and Replacement Parts List. 
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
X-RADIATION, Shock, Fire, or other Hazards. 
Do not modify the original design without permission of manufacturer.

General Guidance

An 

isolation Transformer should always be used

during the

servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.

It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.

If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.

When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1W), keep the resistor 10mm away from PCB.

Keep wires away from high voltage or high temperature parts.

Due to high vacuum and large surface area of picture tube,
extreme care should be used in 

handling the Picture Tube

. Do

not lift the Picture tube by it's Neck.

X-RAY Radiation

Warning: 

To determine the presence of high voltage, use an accurate high
impedance HV meter.

Adjust brightness, color, contrast controls to minimum. 
Measure the high voltage. 
The meter reading should indicate 
23.5 ± 1.5KV: 14-19 inch, 26 ± 1.5KV: 19-21 inch,
29.0 ± 1.5KV: 25-29 inch, 30.0 ± 1.5KV: 32 inch
If the meter indication is out of tolerance, immediate service and
correction is required to prevent the possibility of premature
component failure.

Before returning the receiver to the customer, 

always perform an 

AC leakage current check

on the exposed

metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock. 

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc. 
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1MΩ and 5.2MΩ. 
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Leakage Current Hot Check 

(See below Figure) 

Plug the AC cord directly into the AC outlet.

Do not use a line Isolation Transformer during this check. 

Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.

Leakage Current Hot Check circuit

The source of X-RAY RADIATION in this TV receiver is the High
Voltage Section and the Picture Tube.
For continued X-RAY RADIATION protection, the replacement
tube must be the same type tube as specified in the
Replacement Parts List.

1.5 Kohm/10W

To Instrument's
exposed 
METALLIC PARTS

Good Earth Ground
such as WATER PIPE,
CONDUIT etc.

AC Volt-meter

IMPORTANT SAFETY NOTICE

0.15uF

Summary of Contents for 21FU3RL

Page 1: ...COLOR TV SERVICE MANUAL CAUTION BEFORE SERVICING THE CHASSIS READ THE SAFETY PRECAUTIONS IN THIS MANUAL CHASSIS CW81A MODEL 21FU3RL 21FU3RL T3 website http biz LGservice com Internal Use Only ...

Page 2: ... All right reserved Only for training and service purposes CONTENTS Contents 2 Safety Precautions 3 Specifications 4 Adjustment Instructions 5 Trouble Shooting 8 Block Diagram 13 Exploded View 14 Exploded View Parts List 15 Replacement Parts List 16 SVC Sheet ...

Page 3: ...ure Before returning the receiver to the customer always perform an AC leakage current check on the exposed metallic parts of the cabinet such as antennas terminals etc to be sure the set is safe to operate without damage of electrical shock Leakage Current Cold Check Antenna Cold Check With the instrument AC plug removed from AC source connect an electrical jumper across the two AC plug prongs Pl...

Page 4: ...ked by models 4 Specification and performance of each parts are followed each drawing and specification by part number in accordance with B O M 5 The receiver must be operated for about 20 minutes prior to the adjustment Item Specification Remark Receiving System PAL BG DK I NTSC M AV3 58 4 43 China Indonesia Thai Vietnam PAL BG DK I NTSC M AV3 58 4 43 CIS SECAM DK PAL BG DK I NTSC M AV3 58 4 43 A...

Page 5: ...ngth frequently in order to prevent misadjustment 4 Screen Voltage Adjustment 4 1 Adjustment Use factory remote control 1 Input in the 75Ω cable LG standard signal Digital Pattern 480NC 2 Press the ADJ key of factory remote control once to make the TV set display horizontal line 3 Turn the screen volume on the FBT clockwise until the horizontal line is visible and turn it counterclockwise until ho...

Page 6: ...s the MUTE key of factory remote control after adjustment finished In case there is excess RED color at screen voltage adjustment adjust it using Volume G Key of factory remote control until the RED color disappear 6 4 Manual Adjustment 1 Adjust using white Balance meter and factory remote controller 2 Enter into adjustment mode by pressing the INSTART key of factory remote control 3 Use the CHD C...

Page 7: ... that the middle circle of the Digital Pattern 480NC 13CH coincide with the effective screen of CPT 9 3 Adjustment 21 Super Slim Ultra S S Model 1 Vertical Position Adjustment Select SVC02 V POS and adjust so that the horizontal center line coincide with geometric horizontal center of the CPT 2 Vertical Linearity Adjustment Select SVC02 V LIN and adjust so that the size of the upper circle is alik...

Page 8: ... 8 TROUBLE SHOOTING LGE Internal Use Only Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes 1 TV FUNCTIONAL 2 TU IF SECTION J512 J544 ...

Page 9: ...r defectiveness Maneuver defectiveness In case of influx NOISE R C is not operate Maneuver defectiveness J624 J625 C603 C604 C609 C610 R605 R616 R611 R612 J509 Q241 R247 No color 1 2 5 56 57 52 54 35 36 40 50 54 46 48 4 9 20 24 49 62 17 23 LV762xx 4 SMPS PRIMARY DB801 TS4805G DB802 D5SB60 IC810 STR W6553A MONO STR W6554A STEREO C852 R808 ZD851 ...

Page 10: ... Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes 5 SMPS SECONDARY SECTION DB801 TS4805G DB802 D5SB60 IC810 STR W6553A MONO STR W6554A STEREO C852 R808 ZD851 6 VERTICAL SECTION STV9326 ...

Page 11: ...nternal Use Only Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes 7 HORIZONTAL SECTION L402 L403 L404 C401 C402 C412 8 SOUND PROCESSING SECTION LV762xx LC75024 LA72702 ...

Page 12: ... 12 LGE Internal Use Only Copyright 2008 LG Electronics Inc All right reserved Only for training and service purposes 9 CPT DRIVE SECTION 8 D902 D902 ...

Page 13: ...T BY TRANS 1W Op t 57 56 64 9V Fro m IC804 IC804 9V REG IC04 ST 5V REG 9v Fro m IC804 IC661 5V 5 1V IC751 LA72730 STEREO Op t IC751 LA72730 STEREO Op t JA01 HIC291 Game Pac k Game Op t HIC291 Game Pac k Game Op t 4 5 6 8 7 Fro m USOC Vid eo Gam e Aud io Gam e JA02 54 SIF o ut IF 3 611 1 4 7 AV2 V R L IN 2 5 9 LA72702 BTSC IC701 LIN TV RIN TV 2 1 19 20 R L Out L OUT R OUT SAW SAW 5 9 10 IF IN Z102 ...

Page 14: ...ectrical and mechanical parts in this chassis have special safety related characteristics These parts are identified by in the Schematic Diagram and EXPLODED VIEW It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X RADIATION Shock Fire or other Hazards Do not modify the original design without permission of manufact...

Page 15: ...0V C691 10uF 50V C675 10uF 50V C672 4 7uF 50V C656 4 7uF 50V C654 22uF 50V C682 4 7uF 50V C642 0 1uF C645 0 1uF C678 100 R666 100 R665 4 7 K R678 10UH L604 5V_1 JA01 FULL SCART 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 100 R503 75 R203 100 R202 100K R207 240K R208 1uF 50V C22 IC601 100 R542 100 R543 R250 T W 100 R561 100uF 10V C521 1uF 50V C675 1uF 50V C672 39K R539 P551 B value 10 9 8...

Page 16: ...May 2008 Printed in Korea P NO MFL41322905 ...

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